陶瓷切割低钴金刚石圆锯片配方开发

选取了一种成本较低的超细铜钴铁合金粉去替代用于高硬瓷砖湿切的金刚石圆锯片刀头结合剂中的钴粉,研究其对锯片性能的影响。研究发现,替代后,产品切速有了一定的下降,但当钴粉价格较高,超过400元/kg时,产品的性价比有了较明显的提升,且替代比例越高,性价比优势越明显。该合金粉在钴粉价格高时性价比高,更适宜通用金刚石工具;钴粉性能有优势,更适宜专业金刚石工具。     

钴粉生产技术研究进展

采用草酸钴、碳酸钴等不同原料,采用不同工艺,可生产不同物化性能的钴粉,应用于不同的领域。本文综述并对比了钴粉生产工艺,同时通过国内外钴粉的比较,指出钴粉生产发展趋势。     

新型超细钴粉的制备及添加剂对其性能影响

以自制Co(OH)2为原料,利用高温液相多元醇还原法制备超细钴粉。重点考察了不同表面活性剂对其性能的影响。利用SEM、XRD、BET和激光粒度分析仪,对钴粉进行了表征。结果表明多原醇还原的钴粉为球形,以面心立方晶体为主,钴粉粒度分布较窄,平均粒径小于0.7μm,比表面积为3.46 m2/g,钴含量>99.5%。     

草酸钴的氧化条件对氧化钴及还原钴粉性能的影响

利用X-衍射、扫描电镜研究了草酸钴氧化温度对氧化产物、及其相应还原钴粉性能的影响。结果表明,氧化条件影响了钴粉的粒度,草酸钴直接还原的钴粉具有更小的粒度。     

电解法制取金属钴粉

介绍了电解法制取金属钴粉的生产工艺及所生产钴粉的性能,并与草酸盐分解法生产的钴粉进行了比较。     

钴粉的粒度对高钴粗颗粒硬质合金性能的影响

本文研究了不同粒度的钴粉对高钴粗颗粒硬质合金性能的影响:选择不同粒度的钴粉,在相同的工艺条件下,制备相同成分的粗颗粒硬质合金,分析检测合金的硬度、磁力、密度、强度,以及金相、定量金相。结果表明:在相同的工艺条件下,随着钴粉粒度的增加,定量金相显示WC粒度逐渐增加,硬度和磁力略有下降,钴粉粒度为2.21μm的合金强度最高。     

15管多管还原炉还原钴粉上、下舟还原效果分析研究

以四氧化三钴为原料,采用15管多管式还原炉氢还原制备钴粉.研究了原料、还原温度对上、下舟钴粉FSSS、PSD、形貌、成分、氧含量、松装密度等性能的影响.结果表明:同一还原温度下,上、下舟皿钴粉成分相同,形貌均为类球形,还原温度越低,钴粉FSSS及PSDD50越小,钴粉氧含量越高;上舟皿的氧含量均低于下舟皿,但FSSS、...     

后端处理对超细钴粉氧含量的影响

在钴粉还原过程中,针对钴粉钝化处理方式、气流破碎工艺、合批工艺、环境温度等因素对不同状态钴粉(海绵钴、气流钴、合批钴)氧含量的影响进行研究.经过钝化处理的海绵钴粉,其氧含量降低明显,后续气流破碎、合批处理也不会明显增加钴粉的氧含量.但是气流破碎、合批前钴粉的放置环境及时间对钴粉的氧含量有明显影响.     

溶液沉淀-氢还原法制备纳米钴粉

以CoSO4溶液和NaOH溶液为原料,通过将二者混合反应得到Co(OH)2沉淀,再将沉淀清洗、干燥、氢气还原得到纳米钴粉.研究了CoSO4溶液、NaOH溶液浓度以及还原温度对钴粉粒度的影响.结果表明:CoSO4溶液的初始浓度为0.8mol/L时,最终得到的钴粉BET粒度最小,达到15.8nm;钴粉粒度随NaOH溶液浓度降低而减小,NaOH溶液浓度为0.4mol/L时,钴粉BET粒度为16nm;温度对钴粉粒度影响大,还原温度越低,钴粉粒度越细,350℃还原可以得到平均粒度44nm钴粉,其形状基本为球形,分散度好.     

金属钴粉的制备及应用

钴粉具有特殊的物理、化学性质和力学性能,它的应用比较广泛,国内外对金属钴粉的制备有很多研究.本文介绍了高压水喷雾法、电解法、多元醇法、γ射线辐照制备法、微乳液法、高压氢气还原法和超声雾化热分解法等钴粉制备方法的原理及其优缺点;介绍了钴粉在硬质合金、陶瓷、催化、特种工具、电子器件和电池等行业的应用现状;对我国钴粉生产的发展方向提出了建议.     

乙二醇还原制备超细钴粉

以硝酸钴、碳酸钴和硫酸钴为原料,制备Co(OH)2,乙二醇为溶剂和还原剂,制备了分散性较好的球形超细钴粉。研究了不同钴盐制备的前驱体Co(OH)2对后续反应的影响及单位体积乙二醇中Co(OH)2和NaOH加入量及反应时间、温度和添加剂对钴粉的粒径和形貌的影响。用SEM和XRD测试钴粉的粒子形貌、晶体结构。结果表明,乙二醇还原的钴粉为球形,晶体结构以面心立方为主,平均粒径0.8μm,钴含量>99.5%。     

The reduction of cobalt from its aqueous ammine ammonium sulphate system using hydrogen under pressure

Cobalt ammine sulphate solutions are reduced by gaseous hydrogen at elevated temperatures and pressures to metallic cobalt powder. The reduction is a catalytic reaction. In the refinery, the cobalt is produced in a cycle comprising a nucleation reduction with a suitable catalyst and densification reductions in which the produced cobalt powder is used as a catalyst.The kinetics of the nucleation and of the densification reductions were studied as a function of catalyst concentration, reduction conditions and solution compositions.The physical properties of the cobalt powder are controlled by the reduction procedure and addition of surface active agents.     

Development of Hydrogenating Powder Alloys for the Electrodes of Alkali Batteries. Part 2. Structural Disorder in Hydriding Alloys as the Basis for Increasing the Cyclical Stability of Metal Hydride Electrodes

Multicomponent intermetallic absorbers of hydrogen which are used as active materials in secondary current sources have a number of shortcomings: low electrical capacity and excessively high cost, particularly for cobalt containing alloys. A contemporary progressive method to improve the properties of electrode material is optimization of the alloy microstructure. Intermetallic hydrogen absorbers with controlled structural disorder were obtained by powder metallurgy techniques, and the effect of such on the electrochemical properties examined.     

锌铅合金锌粉净化除钴的研究

进行硫酸锌溶液净化除钴时,多采用锑盐－锌粉法。在该法技术条件基础上研究了锑盐－锌铅合金锌粉除钴的效果及其对钴返溶的抑制,认为锑盐－锌铅合金锌粉除钴在技术上可行,经济上合理。     

Studying parameters of powder raw materials employed for the production of hard-alloy-tipped drill bits

The paper contains the results of the investigation of powder raw materials (tungsten, cobalt, cobalt oxide, tungsten carbide) using scanning electron microscopy and X-ray diffraction. The effect of the raw-material characteristics on the quality of the end product (tungsten carbide) is discussed.     

Wear-resistant coatings produced by shock-wave compaction of powders

Wear-resistant metal-matrix composite coatings with a thickness of 1.5 mm were fabricated on low-alloy steel substrates by explosively generated shock waves. Starting materials were equivolume mixtures of WC or Cr₃C₂ powder mixed with either titanium or cobalt powder as a binder phase. Three different planar geometries were used, with powder layer thicknesses varying from 1 to 3 mm. Microstructural examination showed that fully dense, crack-free coatings could be produced with a uniform distribution of the carbides within the metallic binder phase. Shear strengths in excess of 40 MPa were measured for coatings composed of equivolume powder mixtures of (Cr₃C₂ + Ti) and (WC + Ti). The weight loss of a coating produced from an equivolume (WC + Co) powder mixture measured from a two-body abrasive wear test was significantly lower than that measured for a wear-resistant tool steel used as a reference material.     

汽车发动机用无Co排气阀座圈材料的开发

烧结合金广泛地用于制作汽车发动机阀座圈（VSI）。就增高耐热与耐磨耗性能而言，在合金化设计上，烧结合金远比常规的锻钢与铸造合金灵活。特别足，一些高钻烧结材料由于耐磨耗与耐热性高而广泛用作排气阀座圈材料。鉴于近来将发动机的A／F比（空气／燃料比）调整到比常规的贫化（即空气／燃料比增高），排气阀座圈的工作环境趋于严酷。这种A／F比贫化的趋向旨在减少排出的废气和减低燃料消耗。另一方面。也需要不断地减少使用像钴之类环境负荷高的材料。同时，钴昂贵，减低钴含母有利于节省这些材料。这篇论文详细报道了无钴、无铅及有利于环境的排气阀座矧的开发与使用。     

化学沉淀法制备超细WC-Co复合粉的研究

以钨酸铵和硝酸钴为原料,经化学沉淀后煅烧,然后在真空气氛下直接还原碳化制得超细WC-Co复合粉。考察了化学沉淀过程中料液浓度、反应温度和反应后母液的pH值等因素对所得前驱体氧化物粒度及收率的影响。用XRD和扫描电镜对所得超细WC-Co复合粉进行了分析和观察。结果表明,采用这种方法可以制取形貌规则,分散性良好的超细WC-Co复合粉,并且此法原料成本低,工艺简单,过程易控。     

草酸盐湿式沉淀-煅烧分解法制备四氧化三钴及其表征

以氯化钴、草酸铵为原料,吐温80(Tween-80)为表面活性剂,通过湿式沉淀法合成氧化钴的前驱体,再通过热分解制备四氧化三钴。采用扫描电镜、X射线衍射仪、热分析仪分析了钴氧化物前驱体和钴氧化物的形貌、晶体结构和热分解等特征。结果表明:以草酸盐为沉淀剂制得的钴氧化物前驱体为CoC_2O_4·2H_2O,前驱体于600℃煅烧4 h后可得到较纯的四氧化三钴粉末,并且基本保持了前驱体原来的形貌,仍为针(棒)状,粒子边缘变得光滑。     

Preparation and Properties of Iron Powder Plated with Nickel and Cobalt

The magnetic properties (magnetic induction and coercive force) of iron powder coated with nickel and cobalt as a result of chemical deposition from hypophosphite electrolytes are studied. Thermogravimetry, differential thermal and x-ray phase analyses are used to study in detail the kinetics and mechanism of high-temperature oxidation in air (up to 1200°C) for the original and coated powders. The phase composition of oxide films on specimens annealed at all temperatures of the DTA-curve peaks is determined. The possibility of increasing the high-temperature oxidation resistance of iron powder coated with nickel or cobalt is demonstrated.