An LMI Method to Robust Iterative Learning Fault-tolerant Guaranteed Cost Control for Batch Processes

Based on an equivalent two-dimensional Fornasini-Marchsini model for a batch process in industry, a closed-loop robust iterative learning fault-tolerant guaranteed cost control scheme is proposed for batch processes with actuator failures. This paper introduces relevant concepts of the fault-tolerant guaranteed cost control and formulates the robust iterative learning reliable guaranteed cost controller （ILRGCC）. A significant advantage is that the proposed ILRGCC design method can be used for on-line optimization against batch-to-batch process uncertainties to realize robust tracking of set-point trajectory in time and batch-to-batch sequences. For the convenience of implementation, only measured output errors of current and previous cycles are used to design a synthetic controller for iterative learning control, consisting of dynamic output feedback plus feed-forward control. The proposed controller can not only guarantee the closed-loop convergency along time and cycle sequences but also satisfy the H∞ performance level and a cost function with upper bounds for all admissible uncertainties and any actuator failures. Sufficient conditions for the controller solution are derived in terms of linear matrix inequalities （LMIs）, and design procedures, which formulate a convex optimization problem with LMI constraints, are presented. An example of injection molding is given to illustrate the effectiveness and advantages of the ILRGCC design approach.     

Delay‐range‐dependent guaranteed cost control for batch processes with state delay

A guaranteed cost control scheme is proposed for batch processes described by a two‐dimensional (2‐D) system with uncertainties and interval time‐varying delay. First, a 2‐D controller, which includes a robust feedback control to ensure performances over time and an iterative learning control to improve the tracking performance from cycle to cycle, is formulated. The guaranteed cost law concept of the proposed 2‐D controller is then introduced. Subsequently, by introducing the Lyapunov–Krasovskii function and adding a differential inequality to the Lyapunov function for the 2‐D system, sufficient conditions for the existence of the robust guaranteed cost controller are derived in terms of matrix inequalities. A design procedure for the controller is also presented. Furthermore, a convex optimization problem with linear matrix inequality (LMI) constraints is formulated to design the optimal guaranteed cost controller that minimizes the upper bound of the closed‐loop system cost. The proposed control law can stabilize the closed‐loop system as well as guarantee H_∞ performance level and a cost function with upper bounds for all admissible uncertainties. The results can be easily extended to the constant delay case. Finally, an illustrative example is given to demonstrate the effectiveness and advantages of the proposed 2‐D design approach. © 2013 American Institute of Chemical Engineers AIChE J, 59: 2033–2045, 2013     

Bounded robust control of constrained multivariable nonlinear processes

This work focuses on control of multi-input multi-output (MIMO) nonlinear processes with uncertain dynamics and actuator constraints. A Lyapunov-based nonlinear controller design approach that accounts explicitly and simultaneously for process nonlinearities, plant-model mismatch, and input constraints, is proposed. Under the assumption that all process states are accessible for measurement, the approach leads to the explicit synthesis of bounded robust multivariable nonlinear state feedback controllers with well-characterized stability and performance properties. The controllers enforce stability and robust asymptotic reference-input tracking in the constrained uncertain closed-loop system and provide, at the same time, an explicit characterization of the region of guaranteed closed-loop stability. When full state measurements are not available, a combination of the state feedback controllers with high-gain state observes and appropriate saturation filters, is employed to synthesize bounded robust multivariable output feedback controllers that require only measurements of the outputs for practical implementation. The resulting output feedback design is shown to inherit the same closed-loop stability and performance properties of the state feedback controllers and, in addition, recover the closed-loop stability region obtained under state feedback, provided that the observer gain is sufficiently large. The developed state and output feedback controllers are applied successfully to non-isothermal chemical reactor examples with uncertainty, input constraints, and incomplete state measurements. Finally, we conclude the paper with a discussion that attempts to put in perspective the proposed Lyapunov-based control approach with respect to the nonlinear model predictive control (MPC) approach and discuss the implications of our results for the practical implementation of MPC, in control of uncertain nonlinear processes with input constraints.     

具有随机时延和丢包的网络化离散系统的动态输出反馈H_∞控制

针对前向通道和反馈通道均存在随机时延和丢包现象的网络控制系统(NCSs),研究了关于离散时域下鲁棒H∞控制器的设计问题。采用伯努利分布描述随机时延和丢包现象,将闭环NCSs建模为随机参数系统。根据Lyapunov稳定性理论和增广状态空间法,得到闭环NCSs均方指数稳定的H∞性能判据;利用LMI技术和锥补线性化算法,给出动态输出反馈控制器的设计方法。最后,把这种方法应用于搅拌斧反应器中,仿真验证了所提控制器设计方法的有效性。     

基于输入轨迹参数化的间歇过程迭代学习控制

针对间歇过程的迭代学习控制问题,提出了一种基于输入轨迹参数化的迭代学习控制策略。根据最优输入轨迹的主要形态特征,将其参数化为较少量的决策变量,降低传统迭代学习控制复杂性的同时维持良好的优化控制效果。基于输入轨迹参数化的迭代学习控制策略能保持算法的简洁性和易实现性,在不确定扰动影响下逐步改善产品质量。对一个间歇反应器的仿真研究验证了本文方法的有效性。     

时变间歇过程的2D-PID自适应控制方法

针对间歇过程存在的参数时变问题,提出一种基于二维PID(2D-PID)迭代学习框架的自适应控制方法。首先,通过粒子群优化算法快速获取初始的2D-PID控制参数。在批次内,采用自调整神经元PID控制器对其进行在线自适应调节。进一步,考虑批次间的重复特性,通过PID型迭代学习控制,以利用历史批次的信息来修正当前批次的调节变量,最终提高控制性能。通过间歇发酵过程的仿真和比较研究,验证了所提出方法的有效性。     

一类带有混合噪声的非线性随机时滞系统鲁棒L_1控制

针对一类带有混合噪声的非线性连续不确定随机时滞系统,研究了鲁棒L_1控制器的设计问题。通过构造时滞依赖的Lyapunov函数,利用积分不等式方法,建立系统在均方意义下渐近有界的充分条件,并在此基础上设计控制器,使闭环系统均方渐近有界且输出峰值小于给定的L_1性能指标γ。基于LMI技术,将鲁棒L_1控制问题转化为凸优化问题,并通过一组线性矩阵不等式予以解决。最后,通过数值仿真验证了所设计控制器的有效性。     

一类不匹配不确定动态系统的鲁棒执行器故障检测与重构

针对一类不匹配不确定性动态系统,将不匹配不确定性的滑模控制方法与线性矩阵不等式（LMI）方法结合,设计一种新的鲁棒滑模观测器,提出了不匹配不确定动态系统滑模观测器稳定的充分必要条件以及LMI的存在定理,并证明了对系统不确定性以及外界干扰具有鲁棒性。无须对动态系统进行规范化处理,直接利用LMI方法求解鲁棒观测器增益矩阵,简化了滑模观测器设计过程。根据上述设计的鲁棒滑模观测器,应用等价输出误差介入原理和LMI方法,设计重构执行器故障的优化策略,提出在线获取故障信息的鲁棒执行器故障检测与重构方法,实现执行器故障的检测与重构。数字仿真验证了执行器故障重构方法的可靠性。     

Safe-parking of nonlinear process systems: Handling uncertainty and unavailability of measurements

This work considers the problem of handling actuator faults in nonlinear process systems subject to input constraints, uncertainty and availability of limited measurements. A framework is developed to handle faults that preclude the possibility of continued operating at the nominal equilibrium point using the existing robust or reconfiguration-based fault-tolerant control approaches. The key consideration is to operate the plant using the depleted control action at an appropriate ‘safe-park’ point to prevent onset of hazardous situations as well as enable smooth resumption of nominal operation upon fault-repair. First, we consider the presence of constraints and uncertainty and develop a robust Lyapunov-based model predictive controller that enhances the set of initial conditions from which closed-loop stability is achieved. The stability region characterization provided by the robust predictive controller is subsequently utilized in a safe-parking algorithm that appropriately selects ‘safe-park’ points from the safe-park candidates (equilibrium points subject to failed actuators) to preserve closed-loop stability upon fault-repair. Specifically, a candidate parking point is termed a safe-park point if (1) the process state at the time of failure resides in the stability region of the safe-park candidate (subject to depleted control action and uncertainty) and (2) the safe-park candidate resides within the stability region of the nominal control configuration. Then we consider the problem of availability of limited measurements. An output feedback Lyapunov-based model predictive controller, utilizing an appropriately designed state observer (to estimate the unmeasured states), is formulated and its stability region explicitly characterized. An algorithm is then presented that accounts for the estimation errors in the implementation of the safe-parking framework. The proposed framework is illustrated using a chemical reactor example and demonstrated on a styrene polymerization process.     

Design and Analysis of Integrated Predictive Iterative Learning Control for Batch Process Based on Two-dimensional System Theory

Based on the two-dimensional (2D) systemtheory, an integrated predictive iterative learning control (2D-IPILC) strategy for batch processes is presented. First, the output response and the error transition model predictions along the batch index can be calculated analytically due to the 2D Roesser model of the batch process. Then, an integrated framework of combining iterative learning control (ILC) andmodel predictive control(MPC) is formed reasonably. The output of feedforward ILC is estimated on the basis of the predefined process 2D model. By minimizing a quadratic objective function, the feedback MPC is introduced to obtain better control performance for tracking problem of batch processes. Simulations on a typical batch reactor demonstrate that the satisfactory tracking performance as well as faster convergence speed can be achieved than traditional proportion type (Ptype) ILC despite the model error and disturbances.     

Iterative learning reliable control of batch processes with sensor faults

An iterative learning reliable control (ILRC) scheme is developed in this paper for batch processes with unknown disturbances and sensor faults. The batch process is transformed into and treated as a two-dimensional Fornasini-Marchesini (2D-FM) model. Under the proposed control law, the closed-loop system with unknown disturbances and sensor faults not only converges along both the time and the cycle directions, but also satisfies certain H_∞ performance. For performance comparison, a traditional reliable control (TRC) law based on dynamic output feedback is also developed by considering the batch process in each cycle as a continuous process. Conditions for the existence of ILRC scheme are given as biaffine and linear matrix inequalities. Algorithms are given to solve these matrix inequalities and to optimize performance indices. Applications to injection packing pressure control show that the proposed scheme can achieve the design objectives well, with performance improvement along both time and cycle directions, and also has good robustness to uncertain initialization and measurement disturbances.     

Handling sensor malfunctions in control of particulate processes

This work focuses on feedback control of particulate processes in the presence of sensor data losses. Two typical particulate process examples, a continuous crystallizer and a batch protein crystallizer, modeled by population balance models (PBMs), are considered. In the case of the continuous crystallizer, a Lyapunov-based nonlinear output feedback controller is first designed on the basis of an approximate moment model and is shown to stabilize an open-loop unstable steady-state of the PBM in the presence of input constraints. Then, the problem of modeling sensor data losses is investigated and the robustness of the nonlinear controller with respect to data losses is extensively investigated through simulations. In the case of the batch crystallizer, a predictive controller is first designed to obtain a desired crystal size distribution at the end of the batch while satisfying state and input constraints. Subsequently, we point out how the constraints in the predictive controller can be modified as a means of achieving constraint satisfaction in the closed-loop system in the presence of sensor data losses.     

An innovative bed temperature-oriented modeling and robust control of a circulating fluidized bed combustor

Circulating fluidized bed (CFB) combustion systems are increasingly used as superior coal burning systems in power generation due to their higher efficiency and lower emissions. However, because of their non-linearity and complex behavior, it is difficult to build a comprehensive model that incorporates all the system dynamics. In this paper, a mathematical model of the circulating fluidized bed combustion system based on mass and energy conservation equations was successfully extracted. Using these correlations, a state space dynamical model oriented to bed temperature has been obtained based on subspace method. Bed temperature, which influences boiler overall efficiency and the rate of pollutants emission, is one of the most significant parameters in the operation of these types of systems. Having dynamic and parametric uncertainties in the model, a robust control algorithm based on linear matrix inequalities (LMI) have been applied to control the bed temperature by input parameters, i.e. coal feed rate and fluidization velocity. The controller proposed properly sets the temperature to our desired range with a minimum tracking error and minimizes the sensitivity of the closed-loop system to disturbances caused by uncertainties such as change in feeding coal, while the settling time of the system is significantly decreased.     

Constraint handling optimal PI control of open-loop unstable process: Analytical approach

This paper proposes the closed-form analytical design of proportional-integral (PI) controller parameters for the optimal control of an open-loop unstable first order process subject to operational constraints. The main idea of the design process is not only to minimize the control performance index, but also to cope with the constraints in the process variable, controller output, and its rate of change. To derive an analytical design formula, the constrained optimal control problem in the time domain was transformed to an unconstrained optimization in a parameter space associated with closed-loop dynamics. By taking advantage of the proposed analytical approach, a convenient shortcut algorithm was also provided for finding the optimal PI parameters quickly, based on the graphical analysis for the optimal solution of the corresponding optimization problem in the parameter space. The resulting optimal PI controller guarantees the globally optimal closed-loop response and handles the operational constraints precisely.     

一类连续/间歇过程的迭代学习模型预测控制

An iterative learning model predictive control (ILMPC) technique is applied to a class of continuous/batch processes. Such processes are characterized by the operations of batch processes generating periodic strong disturbances to the continuous processes and traditional regulatory controllers are unable to eliminate these periodic disturbances. ILMPC integrates the feature of iterative learning control (ILC) handling repetitive signal and the flexibility of model predictive control (MPC). By on-line monitoring the operation status of batch processes, an event-driven iterative learning algorithm for batch repetitive disturbances is initiated and the soft constraints are adjusted timely as the feasible region is away from the desired operating zone. The results of an industrial appli-cation show that the proposed ILMPC method is effective for a class of continuous/batch processes.     

一类不确定多时滞系统的鲁棒容错控制研究

讨论一类线性不确定多时滞系统的鲁棒容错控制问题.基于Lyapunov稳定性理论和线性矩阵不等式方法（LMI）,针对一类参数有界不确定多时滞系统,给出了状态反馈鲁棒容错控制器设计方法,并且利用该方法得到的闭环控制系统,不仅在执行器失效情况下具有渐进稳定性,对参数不确定也具有良好的鲁棒性.最后,应用设计实例及仿真结果验证该设计方法的可靠性和有效性.     

计量泵行程调节的鲁棒非脆弱PID控制器设计

This job focuses on the stroke regulation of a class of high-precision metering pumps.A parametertuning method of robust non-fragile PID(proportional-integral-derivative)controllers is proposed with the assumption that a PID controller has additive gain perturbations.An H-infinite robust PID controller can be obtained by solving a linear matrix inequality.This approach can guarantee that the closed-loop control systems is asymptotically stable and the H-infinite norm of the transfer function from the disturbance to the output of a controlled system is less than a given constant to attenuate disturbances.The simulation case shows that the control performance of the proposed strategy is significantly better than the traditional PID approach in the situation with perturbations of controller parameters.     

Predictive control of particle size distribution in particulate processes

In this work, we focus on the development and application of predictive-based strategies for control of particle size distribution (PSD) in continuous and batch particulate processes described by population balance models (PBMs). The control algorithms are designed on the basis of reduced-order models, utilize measurements of principle moments of the PSD, and are tailored to address different control objectives for the continuous and batch processes. For continuous particulate processes, we develop a hybrid predictive control strategy to stabilize a continuous crystallizer at an open-loop unstable steady-state. The hybrid predictive control strategy employs logic-based switching between model predictive control (MPC) and a fall-back bounded controller with a well-defined stability region. The strategy is shown to provide a safety net for the implementation of MPC algorithms with guaranteed stability closed-loop region. For batch particulate processes, the control objective is to achieve a final PSD with desired characteristics subject to both manipulated input and product quality constraints. An optimization-based predictive control strategy that incorporates these constraints explicitly in the controller design is formulated and applied to a seeded batch crystallizer. The strategy is shown to be able to reduce the total volume of the fines by 13.4% compared to a linear cooling strategy, and is shown to be robust with respect to modeling errors.     

A MODEL-BASED DIRECT ADAPTIVE PI CONTROLLER FOR NONLINEAR PROCESS CONTROL

This article proposes a model-based direct adaptive proportional-integral (PI) controller for a class of nonlinear processes whose nominal model is input-output linearizable but may not be accurate enough to represent the actual process. The proposed direct adaptive PI controller is composed of two parts: the first is a linearizing feedback control law that is synthesized directly based on the process's nominal model and the second is an adaptive PI controller used to compensate for the model errors. An effective parameter-tuning algorithm is devised such that the proposed direct adaptive PI controller is able to achieve stable and robust control performance under uncertainties. To show the robust stability and performance of the direct adaptive PI control system, a rigorous analysis involving the use of a Lyapunov-based approach is presented. The effectiveness and applicability of the proposed PI control strategy are demonstrated by considering the time-dependent temperature trajectory tracking control of a batch reactor in the presence of plant/model mismatch, unanticipated periodic disturbances, and measurement noises. Furthermore, for use in an environment that lacks full-state measurements, the integration of a sliding observer with the proposed control scheme is suggested and investigated. Extensive simulation results reveal that the proposed model-based direct adaptive PI control strategy enables a highly nonlinear process to achieve robust control performance despite the existence of plant/model mismatch and diversified process uncertainties.     

A strategy to regulate continuous fermentation processes with unknown reaction rates

Identification and control of continuous fermentation processes are dif-ficult tasks due to the complexity and high coupling of dynamic behaviour of this kind of system. In this work is implemented an on-line estimation technique of the main uncertainties of a fermentation processes (e.g. specific growth rate, biomass concentration and yield coefficient) based on a mass balance, to generate a linearising feedback control law that provides a robust stabilisation against uncertainties. By numerical simulations the performance of the closed-loop system and the controller design procedure is illustrated.