Comparison of two alternatives of combined drying to process blueberries (O'Neal): Evaluation of the final quality

In this work, we examined and compared two combined alternatives for the drying of blueberries (O’Neal). Pretreatments of osmotic dehydration (60°Brix sucrose solution at 40°C for 6 h) and hot air drying (HAD) (60°C, 2.5 m/s for 90 min) were performed to reach the same water content. Pretreated blueberries were then dried by microwave at different microwave output power values: 562.5, 622.5, and 750 W. The combined drying processes were also compared with HAD alone (control). The effects of the processes over blueberries were studied in terms of decrease in water content, drying rate (DR), mechanical properties (firmness and stiffness), optical properties (L*, a*, and hue angle (h)), antioxidant capacity, and rehydration capacity. The hot air–microwave drying decreased the process time and presented a high drying rate compared with the osmotic dehydration–microwave processes and the control drying. In terms of quality, the antioxidant and rehydration capacities were the most affected. The results showed that the best drying method to obtain the desired final product was the hot air–microwave drying (750 W).     

Modeling Microwave Vacuum Drying Kinetics and Moisture Diffusivity of Carrot Slices

Carrot slices of 3.5 mm thickness were dried in a laboratory microwave vacuum dryer at five different microwave power density levels of 2, 4.66, 7.33, 10, and 12.66 W/g and at three vacuum chamber pressure levels of 6.66, 19.98, and 33.3 kPa to 4–6% d.b. moisture content. Inside the dryer the sample holding plate was rotated with the speed of 4 rpm for uniform microwaves application. The drying rates were increased with the increase in microwave power density at all pressure levels and the Page model was found to be the most suitable model to predict the drying behavior of carrot slices at all process conditions. The Page model drying rate constant (k, min^?1) showed high correlation with microwave power density at constant pressure by a power law equation and showed a logarithmic relationship with the microwave power density and pressure. Similar to the drying rate constant, the average moisture diffusivity at constant pressure was found to be function of microwave power density by power law equation as well as was also dependent on the power density and pressure by a logarithmic relationship.     

Drying Characteristics of Barley Grain Dried in a Spouted-Bed and Combined IR-Convection Dryers

A study was performed to determine the drying characteristics and quality of barley grain dried in a laboratory scale spouted-bed dryer at 30, 35, 40, and 45°C and an inlet air velocity of 23 m/s^?1, and in an IR-convection dryer under an infrared radiation intensity of 0.048, 0.061, 0.073, and 0.107 W cm^?2 at an air velocity of 0.5 m/s^?1. The results show that the first, relatively short, phase of a sharp decrease in the drying rate was followed by the phase of a slow decrease. The time of barley drying depended on temperature of inlet air in a spouted-bed dryer and on radiation intensities in an IR-convection dryer. Barley drying at 45°C in a spouted-bed dryer was accompanied by the lowest total energy consumption. The average specific energy consumption was lower and the average efficiency of drying was higher for drying in a spouted-bed dryer. The effective diffusivities were in the range 2.20–4.52 × 10^?11 m² s^?1 and 3.04–4.79 × 10^?11 m²/s^?1 for barley dried in a spouted-bed and in an IR-convection dryer, respectively. There were no significant differences in kernel germination energy and capacity between the two drying methods tested.     

The Development of Ginger Drying Using Tray Drying,Heat Pump–Dehumidified Drying,and Mixed-Mode Solar Drying

Mature ginger was pretreated by soaking in citric acid prior to drying in a single layer in a tray and heat pump dehumidified dryer at three temperatures of 40, 50, and 60°C and in a mixed-mode solar dryer at 62.82°C and a radiation intensity of 678 W/m². The drying data were applied to the modified Page model. Diffusivities were also determined using the drying data. Quality evaluation by color values, reabsorption, and 6-gingerol content showed best quality for ginger with no predrying treatment and dried at 40°C in a heat pump–dehumidified dryer. At drying temperature of 60 to 62.82°C, no pretreated dried ginger from mixed-mode solar dryer provided the shortest drying time and retained 6-gingerol as high as heat pump–dehumidified dryer.     

Drying Kinetics and Bioactivity of Beetroot Slices Pretreated in Concentrated Chokeberry Juice and Dried with Vacuum Microwaves

Beetroot slices 18 mm in diameter and with a thickness of 9.6, 6.3, 3.35, or 2.6 mm were pretreated in 40°Bx chokeberry juice at a temperature of 50°C for 2 h and then dried by a vacuum-microwave (VM) method at different microwave power levels, such as 120, 240, 360, 480, and 480/120 W. The drying kinetics were described by a fitted model that incorporated contributions from the surface area of the samples, microwave power, and VM processing time. As the microwave power during VM drying increased, the bioactive potential decreased for untreated samples and increased for pretreated samples. Increasing the samples' specific surface area resulted in shorter drying time, lower temperature of the material during drying, and enhanced quality of the dried product. For osmotically pretreated beetroot slices with a specific surface area of 827 ± 18 m²m^?3, a final VM drying step at 240 W is recommended to produce high quality vegetable snacks.     

Drying of Burdock Root Cubes Using a Microwave-Assisted Pulsed Spouted Bed Dryer and Quality Evaluation of the Dried Cubes

Burdock cube samples were dried using hot air and microwave pulsed spouted bed drying (MPSBD). Hot air drying was carried out at three temperatures (70, 80, and 90°C). MPSBD was carried out at three microwave power levels (1.0, 2.0, and 3.0 W/g). The results showed that MPSBD samples dried at 2.0 W/g for 30 min and at 1.0 W/g for 40 min had desirable color, flavor, and textural attributes. Gas chromatography–mass spectrometry results showed that the samples dried using MPSBD were richer in flavor compounds, especially in esters, compared to the hot air–dried samples.     

Combining osmotic–steam blanching with infrared–microwave–hot air drying: Production of dried lemon (Citrus limon L.) slices and enzyme inactivation

The different pretreatments were given to lemon slices to inactivate pectinesterase and peroxidase enzymes and to dry the product rapidly using infrared–microwave hot air combination. Osmotic pretreatment followed by 1-min steam blanching was found to reduce moisture in the product, increase solid content, and inactivate enzymes in lemon slices while maintaining negligible dry matter and juice sac loss. The infrared hot air was found effective in partial drying of pretreated lemon slices up to 1 hour without entering in drastic falling-rate period. Therefore, after 1?h microwave hot air was used to complete the drying process. The optimum infrared drying condition was found at 3000?W/m² radiation intensity, 90°C air temperature, 100?mm distance between lamp and product, and 1.5?m?s^?1 air velocity. In microwave finish drying, the power density of 0.30?W?g^?1, 89.9°C air temperature, and 0.5?m?s^?1 air velocity were found to result in the best product. The hybridization of osmotic–steam blanching and the two drying methods overcame the problems of browning, extended falling-rate periods, improper power distribution, and quality deterioration. Also, the higher values of moisture diffusivities were observed during hybrid drying.     

COMBINED MICROWAVE AND SPOUTED BED DRYING OF DICED APPLES: EFFECT OF DRYING CONDITIONS ON DRYING KINETICS AND PRODUCT TEMPERATURE

ABSTRACT

The influence of microwave power (0 to 8.0 W/g, dry basis) and hot air temperature (25°C to 95 °C) on drying rate and product temperature of diced apples (from 31 % to 5% moisture content, dry basis) in a laboratory microwave and spouted-bed combined dryer was investigated. Product temperature initially increased sharply to a plateau about 12 to 15°C above the spouted bed air temperature at a microwave input power 6.4 W/g. This temperature remained almost constant thereafter. Uniform microwave heating was achieved as evidenced by uniform product color and product temperature. Drying rates increased with increasing spouted-bed air temperature or microwave power level, But higher microwave power caused more darkening of the product. Drying of the diced apples in the microwave and spouted bed drying system exhibited two falling rates periods. The influence of air temperature on effective moisture diffusivity followed an Arrhenius type equation. The activation energies were 23.7 kJ/mol and 26.7 kJ/mol for the first and second falling rate periods, respectively.     

Design and Performance Evaluation of a Solar-Assisted Biomass Drying System with Thermal Storage

A solar biomass hybrid air heating system that does not require a conventional auxiliary heater but can still provide a daily load fraction exceeding 90% and supply hot air at a steady temperature and flow rate continuously for 24 h a day has been developed. The system, which combines an unglazed transpired solar collector, rock bed, and a biomass gasifier stove with heat exchanger, was evaluated by drying chilli using air at 60°C and 90 m³/h. The chilli was dried from 76.7% moisture (w.b.) to 8.4% over 32.5 h of continuous drying. The dryer reduced the drying time by 66% compared to open sun drying and provided 91.6% load fraction during the 24-h operation. The temperature of hot air supplied was stable at 60±3°C for about 21 h during the entire drying duration.     

Energy and Exergy Analyses of Thin-Layer Drying of Potato Slices in a Semi-Industrial Continuous Band Dryer

This article is concerned with the energy and exergy analyses of the continuous-convection drying of potato slices. The first and second laws of thermodynamics were used to calculate the energy and exergy. A semi-industrial continuous-band dryer has been designed and used for drying experiments. The equipment has a drying chamber of 2 m length and the inlet air used for drying is heated by gas power. The experiments were conducted on potato slices with thickness of 5 mm at three different air temperatures of 50, 60 and 70°C, drying air mass flow rates of 0.61, 1.22, and 1.83 kg/s and feeding rates of 2.31 × 10^?4, 2.78 × 10^?4, and 3.48 × 10^?4 kg/s. The energy utilization and energy utilization ratio were found to vary between 3.75 and 24.04 kJ/s and 0.1513 and 0.3700, respectively. These values show that only a small proportion of the supplied energy by the heater was used for drying. The exergy loss and exergy efficiency were found to be in the range of 0.5987 to 13.71 kJ/s and 0.5713 to 0.9405, respectively, indicating that the drying process was thermodynamically inefficient and much energy was vented in the exhaust air. In addition, the results showed that the feeding rate and the temperature and flow rate of the drying air had an important effect on energy and exergy use. This knowledge will provide insights into the optimization of a continuous dryer and the operating parameters that causes reduction of energy consumption and losses in continuous drying.     

Optimization of Microwave-Vacuum Drying of Button Mushrooms Using Response-Surface Methodology

Button mushrooms (Agaricus bisporous) were dried in a microwave-vacuum dryer up to a final moisture content of around 6% (d.b.). The effect of microwave power level (115 to 285 W), system pressure (6.5 to 23.5 kPa), and slice thickness (6 to 14 mm) on drying efficiency and some quality attributes (color, texture, rehydration ratio, and sensory attributes) of dehydrated mushrooms were analyzed by means of response surface methodology. A rotatable central composite design was used to develop models for the responses.Analysis of variance showed that a second-order polynomial model predicted well the experimental data. The system pressure strongly affected color, hardness, rehydration ratio, and sensory attributes of dehydrated mushrooms. A lower pressure during drying resulted in better quality products. Optimum drying conditions of 202 W microwave power level, 6.5 kPa pressure, and 7.7 mm slice thickness were established for microwave vacuum drying of button mushrooms. Separate validation experiment was conducted at the derived optimum conditions to verify the predictions and adequacy of the models.     

SINGLE-LAYER DRYING BEHAVIOR OF MEXICAN TEA LEAVES (CHENOPODIUM AMBROSIOIDES) IN A CONVECTIVE SOLAR DRYER AND MATHEMATICAL MODELING

Single-layer solar drying experiments were conducted for Mexican tea leaves (Chenopodium ambrosioides) grown in Marrakech. An indirect forced convection solar dryer was used in drying the Mexican tea leaves at different conditions such as ambient air temperature (21° to 35°C), drying air temperature (45° to 60°C) with relative humidity (29 to 53%), airflow rate (0.0277 to 0.0556 m ³/s), and solar radiation (150–920 W/m²). The experimental drying curves showed only a falling rate period. In order to select the suitable form of drying curves, 14 mathematical models were applied to the experimental data and compared according to their statistical parameters. The main factor in controlling the drying rate was found to be the temperature. The drying rate equation was determined empirically from the characteristic drying curve. The diffusion coefficient of the Chenopodium ambrosioides leaves was estimated and varied between 1.0209 × 10^?9 and 1.0440 × 10^?8 m ²·s^?1.The activation energy was found to be 89.1486 kJ·mol^?1.     

Analysis of Energy Consumption in Drying Process of Non-Hygroscopic Porous Packed Bed Using a Combined Multi-Feed Microwave-Convective Air and Continuous Belt System (CMCB)

In this study, the analysis of energy consumption during the drying of non-hygroscopic porous packed bed by combined multi-feed microwave-convective air and continuous belt system (CMCB) was investigated experimentally. By using a combined multi-feed microwave-convective air and continuous belt system drier, the microwave power was generated by means of 12 compressed air-cooled magnetrons of 800 W each that give a maximum of 9.6 kW. The power setting could be adjusted individually in 800 W steps. Hot air with the maximum working temperature of 240°C was generated using 24 units of electric heater where the total power capacity is 10.8 kW. Most importantly, this work focused on the investigation of drying phenomena under industrialized microwave processing. In this analysis, the effects of the drying time, hot air temperature, porous structure (F-Bed and C-Bed), and location of magnetrons on overall drying kinetics and energy consumption were evaluated in detail. The results showed that the overall drying and energy consumption depend upon the porous structure, hot air temperature, and location of magnetrons. Furthermore, using the continuous microwave application technique had several advantages over the conventional method, such as shorter processing times, volumetric dissipation of energy throughout a product, and less energy consumption. The results presented here provided fundamental understanding for the drying process using a combined multi-feed microwave-convective air and continuous belt system in industrial size.     

Effect of Convective Air Attributes with Microwave Drying of Soybean: Model Prediction and Experimental Validation

The heat and mass transfer that occurred during drying of soybeans by a combined process using microwave (MW) and convective hot air was studied. A coupled mathematical model was developed to simulate this phenomenon. The soybean samples were re-wetted to 20% wet basis, the selected level of initial moisture content (IMC), and then dried in a domestic microwave oven under various MW power levels from 300 to 390 W, using inlet air with relative humidity of 35, 55, 75, and 95%. The simulated moisture loss profiles obtained from the coupled model compared well with those obtained in the experiments. Results showed that the drying rate decreased from 6.235 × 10^?5 to 6.192 × 10^?5 kg water/(kg wb s) as the inlet air temperature increased from 30 to 60°C. Furthermore, the drying rate was observed to increase from 6.192 × 10^?5 to 6.211 × 10^?5 kg water/(kg wb s) as the relative humidity (RH) increased from 35 to 95%.     

Heat Pump Drying of Green Sweet Pepper

Thin-layer drying experiments under controlled conditions were conducted for green sweet pepper in heat pump dryer at 30, 35, and 40°C and hot air dryer at 45°C with relative humidities ranging from 19 to 55%. The moisture content of sweet pepper slices reduced exponentially with drying time. As the temperature increased, the drying curve exhibited a steeper slope, thus exhibiting an increase in drying rate. Drying of green sweet pepper took place mainly under the falling-rate period. The Page equation was found to be better than the Lewis equation to describe the thin-layer drying of green sweet pepper with higher coefficient of determination and lower root mean square error. Drying in heat pump dryer at 40°C took less time with higher drying rate and specific moisture extraction rate as compared to hot air drying at 45°C due to lower relative humidity of the drying air in a heat pump dryer though the drying air temperature was less. The retention of total chlorophyll content and ascorbic acid content was observed to be more in heat pump–dried samples with higher rehydration ratios and sensory scores. The quality parameters showed a declining trend with increase in drying air temperature from 30 to 45°C. Keeping in view the energy consumption and quality attributes of dehydrated products, it is proposed to dry green sweet pepper at 35°C in heat pump dryer.     

Drying Kinetics of Tomato Slices in Vacuum Assisted Solar and Open Sun Drying Methods

A lab model vacuum-assisted solar dryer was developed to study the drying kinetics of tomato slices (4, 6, and 8 mm thicknesses) compared with open sun drying under the weather conditions of Montreal, Canada. The drying study showed that the time taken for drying of tomato slices of 4, 6, and 8 mm thicknesses from the initial moisture content of 94.0% to the final moisture content of around 11.5 ± 0.5% (w.b.) was 360, 480, and 600 min in vacuum-assisted solar dryer and 450, 600, and 750 min in open sun drying, respectively. During drying, it was observed that the temperature inside the vacuum chamber was increased to 48°C when the maximum ambient temperature was only 30°C. The quality of tomato slices dried under vacuum-assisted solar dryer was of superior quality in terms of color retention and rehydration ratio. The drying kinetics using thin-layer drying models and the influence of weather parameters such as ambient air temperature, relative humidity, solar insolation, and wind velocity on drying of tomato slices were evaluated.     

Microwave,Vacuum, and Air Drying Characteristics of Collard Leaves

Collard leaves (Brassica oleracea L. var. acephala) with an initial moisture content of 6.65 on percentage dry basis (%db) were dried by three different drying methods: microwave, air, and vacuum. Samples of fresh leaves, 25 g each, were dried until their moisture was down to 0.1 on a dry basis. The following drying levels were used in each of the drying processes: 350, 500, 650, 750, 850, and 1000 W for microwave drying; 50, 75, 100, 125, 150, and 175°C for air drying; and 0.4, 50, and 100 mmHg at 50 and 75°C for vacuum drying, respectively. Drying times ranged between 2.5 to 7.5 min, 8 to 210 min, and 35 to 195 min for microwave, air, and vacuum drying, respectively. The data obtained compared well with a thin-layer drying model. Microwave drying at 750 W provided optimal results with respect to drying time, color, and ascorbic acid content (vitamin C).     

An Experimental Study on Drying of Green Apples

Drying behavior of green apples in a laboratory dryer was examined. Prior to drying, the apples were cut in 8 mm thick slices, which were then treated with citric acid solution and blanched hot water at 80°C. Next, they were dried at 65°C with an air velocity of 2.0 m/s. The shortest drying time (270 min) was obtained with apples pretreated with citric acid solution. The drying data were fitted with 11 mathematical models available in the literature. Selection of the best model was investigated by comparing the determination of coefficient (R ²), reduced chi-square (χ²), root means square error ( RMSE ), and mean relative percentage error (P) between the experimental and predicted values. The results showed that the Wang and Singh, logarithmic, and Verma et al. models gave the best results in describing thin-layer drying of apple slices. The effective moisture diffusivity of pretreated samples with citric acid solution was higher than the other samples.     

Optimization of Vegetal Pear Drying Using Response Surface Methodology

The aim of this work was to optimize the drying process of vegetal pear and minimize energy resources (cost) under prefixed limits involving vegetal pear moisture, color, and productivity. The optimization of vegetal pear drying was made by using response surface methodology (RSM) for minimum process cost and color difference between fresh and dried samples (moisture ≤0.10 g water g d.m.^?1). A pilot-plant dryer was used for dehydrating vegetal pear slices (0.5 cm thickness). The tests were carried out at different air temperature (60 to 70°C), samples diameter (4 to 7 cm), and pretreatment with ascorbic acid solutions (0–0.1% w/w). The optimum drying conditions were found at air temperature of 63°C with 5-cm sample diameter and 0.075% of ascorbic acid concentration. On the optimized drying conditions, dried vegetal pear presented values with moisture content of 0.052 g water g d.m.^?1, color difference of 11.65, production rate of 0.0073 kg h^?1, and total cost of $30.58/kg dried product^?1     

Simulation Study for Pneumatic Conveying Drying of Sawdust for Pellet Production

Pneumatic conveying drying (PCD) is a combination of heat and mass transfer and pneumatic handling technology. This technology has been extensively used in chemical, pharmaceutical, and food industries, as well as many others. The PCD technique is beneficial for agricultural products, because it can achieve high-quality drying with reduced heat damage in a very short time. In this study, one-dimensional and three-dimensional mathematical models for the drying of sawdust particles in a pneumatic dryer were developed and verified with experiments. The three-dimensional modeling was done with a computational fluid dynamics (CFD) package (ANSYS FLUENT, Ver. 13.0, Ansys, Inc.), in which the gas phase is modeled as a continuum using the Euler approach, and the droplet/particle phase is modeled by a discrete phase model with a Lagrange approach. One-dimensional analysis was performed in MATLAB (Ver. 7.0). The experiments were carried out to validate the model in a pneumatic dryer with a horizontal length of 1 m, vertical height of 1.1 m, and diameter of 0.14 m. Sawdust, a raw material used for producing pellets, was prepared from well-seasoned pinewood timber. The initial moisture content of the sawdust was 22% (wb). The hot air inlet temperature in the dryer was fixed at 100°C. The variations in air pressure, air velocity, air temperature, and particle moisture content were investigated along the length of the dryer. The final moisture contents of sawdust and air temperature were reduced by 2% (wb) and 5°C, respectively. The simulated values were in good agreement with the experimental values. The developed model was then employed for the design of a pilot-scale pneumatic dryer (length 7 m and diameter 0.14 m). The final moisture content of the sawdust particles was reduced to 14% (wb) when the dryer length was increased from 1 to 7 m. In addition, the modeling was performed using buffers in the pilot-scale dryers. The use of a buffer noticeably increased the drying efficiency.