The Effect of Glass Transition Temperature on the Procedure of Microwave–Freeze Drying of Mushrooms (Agaricus bisporus)

Freeze drying (FD) yields the best quality of dried mushroom but at the cost of a long drying time and high overall cost. Air drying (AD) gives an unacceptably poor quality product. To achieve faster drying along with a high-quality product, a microwave–freeze drying (MFD) technique was developed to dry mushrooms. The relationship between dried mushroom quality and the glass transition temperature during the MFD process was studied to optimize the MFD process. According to the change tendency of the glass transition temperature of mushroom during MFD, a step-down microwave loading scheme for the MFD process was developed to obtain good product quality.     

Microwave Freeze Drying of Apple Slices Based on the Dielectric Properties

Freeze drying (FD) yields the best quality of dried apple slices but requires a long drying time and is not cost-effective. To mitigate these problems, a microwave freeze drying (MFD) technique was developed to dry apple slices. The relationship between corona discharge and microwave power at various pressures and initial moisture content conditions was studied to avoid the possibility of corona discharge during MFD. It was found that with change of moisture content and temperature of samples during MFD, the dielectric property also changed, which resulted in dynamic microwave dissipation. Based on the dielectric property of samples, a changed microwave loading scheme can lead to perfect product quality and greatly reduce the drying time; thus, MFD can be used to replace the traditional FD technique.     

Effects of different drying methods on the physical characteristics and flavor of dried hawthorns (Crataegus spp.)

ABSTRACT

The objective of this study was to compare the physical characteristics and flavor of dried hawthorns obtained by freeze-drying (FD), microwave freeze-drying (MFD), atmospheric freeze-drying (AFD), and heat pump drying (HPD). The parameters including moisture content, product temperature, rehydration ratio, chroma, hue angle, yellowness index, total color difference, and energy consumption were investigated. The use of fuzzy reasoning for the sensory evaluation of hawthorn quality was also performed. As expected, AFD, FD, and MFD produced better accepted dried hawthorn products than did HPD. Nevertheless, FD consumed the highest energy and had a long drying time, but its product was the best; AFD had a similar energy cost as HPD, but its drying time was the longest; and MFD had a higher energy cost and longer drying time than HPD, but its product quality was similar to that of FD products. As a result, MFD and AFD had potential to replace FD to yield dried hawthorns with high product quality and relatively low cost.     

Studies on the Microwave Freeze Drying Technique and Sterilization Characteristics of Cabbage

The vacuum freeze-drying (FD) technique used in the food industry can yield a high-quality product, but it is very expensive and requires a long processing time. Besides, the quantity of microorganisms in FD products can often exceed the required standard. As a result, it will be important to develop a new freeze-drying technique. In this article, cabbage was used as a model material, and the microwave field was used as a heat source to supply sublimation heat so that the drying time was shortened greatly. The effect of the microwave sterilization during the drying process was evaluated. Effects of the pressure, thickness of material being dried, and the input microwave power on such indices as drying time and the microorganism number were studied. Compared with the method of ordinary freeze drying, microwave freeze drying (MFD) can greatly reduce the drying time and has a notable sterilization effect.     

Studies on the Microwave Freeze Drying Technique and Sterilization Characteristics of Cabbage

The vacuum freeze-drying (FD) technique used in the food industry can yield a high-quality product, but it is very expensive and requires a long processing time. Besides, the quantity of microorganisms in FD products can often exceed the required standard. As a result, it will be important to develop a new freeze-drying technique. In this article, cabbage was used as a model material, and the microwave field was used as a heat source to supply sublimation heat so that the drying time was shortened greatly. The effect of the microwave sterilization during the drying process was evaluated. Effects of the pressure, thickness of material being dried, and the input microwave power on such indices as drying time and the microorganism number were studied. Compared with the method of ordinary freeze drying, microwave freeze drying (MFD) can greatly reduce the drying time and has a notable sterilization effect.     

Optimization of microwave freeze drying strategy of mushrooms (Agaricus bisporus) based on porosity change behavior

ABSTRACT

For dehydrated foods, porosity is a crucial parameter which affects mass and heat transfers, and is related to the product quality. It is important to monitor porosity change behavior to optimize the drying process. To achieve faster drying along with high product quality, microwave freeze drying (MFD) was applied to mushrooms dehydration processing. The relationship between porosity (include total, open-, and closed-pore porosity) and dried mushroom qualities was studied, and a suitable microwave loading strategy was obtained. It was found that lots of open pores could transform to closed pores while the moisture content (MC) was below 0.25?±?0.05?g/g (db), and the closed-pore porosity was arrived at a relatively stable level at moisture content below 0.17?±?0.03?g/g (db). Both total porosity and closed-pore porosity had a significant influence (P?<?0.01) on texture of MFD mushroom, and open-pore porosity had a significant effect (P?<?0.01) on rehydration ratio of MFD mushroom. According to the porosity change behavior of mushrooms, a dynamic microwave loading strategy can be used to reduce drying time and keep product quality during MFD process.     

Comparative study on the flavonoids extraction rate and antioxidant activity of onions treated by three different drying methods

Onions, rich in flavonoids, with antioxidant, antibacterial, and other biological activities, are often used as extraction of raw materials to obtain health products with high flavonoids content. However, the amount of raw material consumption is large due to low yield of extracts from fresh onions. As a result, dried onions often are used as extraction materials. The effects of air drying (AD), freeze-drying (FD), and microwave freeze-drying (MFD) on the flavonoids extraction yield of onions were investigated. The most effective and economical method was hot AD. On the other hand, the flavonoids extraction rate of onions dried by MFD was the fastest. FD could also obtain high extraction rate, but it cost the highest energy consumption. In order to obtain relatively rapid, economic, and effective extraction of onion flavonoids, onions can be dried by MFD or AD method.     

Technical aspects in freeze-drying of foods

Drying is a widespread concept in the food industry, typically used to convert a surplus crop into a shelf-stable commodity. With advancement of technology, however, there is interest in moving forward from the traditional convective air drying that is most widely used today for foods, to maintain at a very high level the nutritional and organoleptical properties of the initial fresh product. Freeze-drying (FD) produces the highest quality food product obtainable by any drying method, but it is considered the most expensive operation for manufacturing a dehydrated product owing to high energy consumption and high costs of both operation and maintenance. Microwave freeze-drying (MFD) and atmospheric freeze-drying (AFD) have been developed to reduce the FD energy consumption. The product quality of these two drying methods is similar to FD, due to removal of water content in materials by sublimation in both MFD and AFD. Although a significant amount of scientific research has been carried out in the field of sublimation drying, there are only a few comprehensive summarizations about the various sublimation drying methods. As a result, this review aims to highlight some of the latest and most notable advancements in sublimation-drying of foods, with main emphasis given to recent developments of reducing energy consumption of FD process and suggests future research areas on sublimation-related drying.     

Kinetic and Quality Study of Mushroom Drying under Microwave and Vacuum

Abstract

The aim of this work is to model the drying kinetics of mushrooms under several operational conditions, to evaluate the effective diffusivity coefficient of moisture removing by a drying model and inverse calculus method in finite differences and to study the effect on the final quality of dehydrated mushrooms. Different ways of microwave vacuum drying were compared to freeze-drying. Results show that a decrement of the applied pressure produces a certain increase in the drying rate together with a lower moisture in the dehydrated product at the end. Temperature control inside the sample helps to ensure a better quality in the dehydrated product, than when controlled at the surface. Diffusivity coefficients show a correspondence with product temperature during drying. The microwave dried samples obtained with moderate power and temperature control of product shown an important degree of quality similar to that obtained by freeze-drying.     

Trends in Microwave-Assisted Freeze Drying of Foods

Microwave-assisted freeze drying (MFD) can be accomplished in two distinct ways: freeze drying assisted concurrently with microwave application (MFD-1) and freeze drying and assisted microwave/vacuum microwave drying in two consecutive separate drying stages (MFD-2). MFD is a rapid dehydration technique that can be applied to certain foods, particularly to seafoods, solid soup, and fruits and vegetables. MFD involves much less drying time and energy consumption than conventional freeze-drying methods. Currently, this technology has been successfully used to dry many food materials and has potential in the food industry. Increasing concerns over product quality, energy savings, and production costs have motivated researchers and the industry to adopt MFD technologies. The advantages of MFD include shorter drying time, energy savings, improved product quality, and flexibility in producing a wide variety of dried products. However, current applications are limited to small categories of foods due to high startup costs and relatively complex technology compared to conventional freeze drying. This article presents a concise review of recent progress in MFD R&D and makes recommendations for future research to bridge the gap between laboratory research and industrial applications.     

Optimization of Microwave-Vacuum Drying of Button Mushrooms Using Response-Surface Methodology

Button mushrooms (Agaricus bisporous) were dried in a microwave-vacuum dryer up to a final moisture content of around 6% (d.b.). The effect of microwave power level (115 to 285 W), system pressure (6.5 to 23.5 kPa), and slice thickness (6 to 14 mm) on drying efficiency and some quality attributes (color, texture, rehydration ratio, and sensory attributes) of dehydrated mushrooms were analyzed by means of response surface methodology. A rotatable central composite design was used to develop models for the responses.Analysis of variance showed that a second-order polynomial model predicted well the experimental data. The system pressure strongly affected color, hardness, rehydration ratio, and sensory attributes of dehydrated mushrooms. A lower pressure during drying resulted in better quality products. Optimum drying conditions of 202 W microwave power level, 6.5 kPa pressure, and 7.7 mm slice thickness were established for microwave vacuum drying of button mushrooms. Separate validation experiment was conducted at the derived optimum conditions to verify the predictions and adequacy of the models.     

Serial combination drying processes: A measure to improve quality of dried carrot disks and to reduce drying time

Conventional drying processes like hot air-drying (HAD), freeze-drying (FD) and microwave vacuum drying (MVD) have specific advantages and disadvantages concerning product quality and drying time. Recent studies have shown that serial combinations of these processes can lead to better product quality (water content, color, hardness, rehydration, volume, and ingredient retention) and favorable process parameters (shorter time, less energy consumption). However, little is known about the timing of the changeover point between the different processes. In this study, we investigated the development of quality parameters (volume retention, rehydration properties) during FD, HAD, and MVD either as a single or as a serial combination process with varying changeover point. Therefore, carrot disks were processed in a modular drying processor to different final relative moisture contents. On this basis, recommendations were derived for certain combinations of drying processes to achieve desired product quality parameters, partially with shorter drying times.     

How to Meet the Freeze Drying Standard in Combined Drying Processes: Pre and Finish Drying of Carrot Dice

Freeze-drying (FD) processes are well known to produce high-quality consumer products. Major problems are long drying times, high investment costs, and resulting maintenance and operating costs that make FD a very costly process. In this study, the potential of air drying (AD) and microwave vacuum drying (MVD) is tested to reduce freeze-drying times and make better utilization of the investment by combining FD with alternative lower cost drying processes using a pre or finish drying step while preserving the qualwity of the final product. Using carrot dice as a sample product, predrying did not lead to the desired qualities and reduction in drying time, whereas finish drying produced promising results. FD/MVD was 40% faster than pure FD and achieved freeze-drying standards regarding volume retention, shape, color, and rehydration. The good performance of microwave vacuum finish drying can directly be traced back to a time effect that is possibly linked to a characteristic collapse time of the cellular matrix. In order to use this effect, a stable skeleton must have developed at the point of process changeover, changeover has to be immediate, and finish drying has to be quick.     

The energy consumption and color analysis of freeze/microwave freeze banana chips

This study investigated the energy consumption of preparing banana chips by freeze drying (FD) and microwave freeze drying (MFD) methods. The results in this study showed that the energy consumption for 400 g fresh banana (about 95 g dried samples) by FD process and MFD process are about 35.73 × 10⁶ J (9.92 kW h) and 21.76 × 10⁶ J (6.57 kW h), respectively. Compared to the traditional FD process, MFD can save up to 35.7% energy and 40% drying time. Increasing the heating power in the secondary drying stage of MFD process had been confirmed to result in decrease in both the energy consumption and drying time. After increasing the microwave power in the secondary drying stage from 1.0 W/g to 1.5 W/g in MFD process, total energy consumption is about 18.12 × 10⁶ J (5.56 kW h) and drying time can be reduced from 360 min to 270 min. The sensory evaluation of produced banana chips at different drying conditions (1.0 W/g, 1.5 W/g and 2.0 W/g) revealed that the sensory properties are acceptable by the customers except the 2 W/g microwave power dried product. Thus, the method that increased the heating powder in the secondary drying stage of the MFD process could potentially be an effective method to reduce the energy consumption without seriously sacrificing the color of the end product.     

Study of the drying process of ginger (Zingiber officinale Roscoe) slices in microwave fluidized bed dryer

ABSTRACT

To research about the temperature and moisture characteristics of ginger slices in microwave fluidized bed drying (MFD), some microwave drying experiments in different powers and hot-air drying experiment were used, and the drying quality and moisture drying curves were studied in contrast, finding MFD with advantages such as good quality and high efficiency. In order to understand the water flow characteristics of ginger slices in MFD, low nuclear magnetic resonance was used to detect the materials in different drying stages, and it was found that free water (FW), immobilized water (IW), and bond water (BW) could be converted to the other forms, especially the form that combined with the dry matter is much firmer. FW is the main water state in fresh ginger slices and converts to the IW quickly in the beginning stage, and then both FW and IW decreased until the final stage is reached. Finally, the content of BW increased, and the material can be stored safely. Gingerol is the main flavor component of ginger, and it was detected through LC-20A high-performance liquid chromatography; it was found that the content of 6-gingerol, 8-gingerol, and 10-gingerol increased in various drying processes, especially 10-gingerol that has a positive role to protect the taste of the ginger.     

草莓冻干-真空微波联合干燥节能保质研究

微波真空干燥与冷冻干燥串联联合以减少草莓单纯冻干中的高能耗,同时使产品的质量得到很好的保持。从工艺角度出发,选取最佳水分转换点和后续微波真空干燥的最佳微波功率。另外,将冻干和真空微波干燥过程中的能耗分为有效能耗和无效能耗并进行计算,得出了FD11.5h+VMD的联合干燥能够得到外观最好的草莓,且无效能耗节约率为28.19%;而FD7h+VMD的联合干燥可使无效能耗节约50.28%,虽然没有最好的外观,但其产品仍然可被消费者接受。     

Study on a Combination Drying Technique of Sea Cucumber

To develop a highly efficient drying technique for sea cucumber, the effects of different drying methods on the drying procedure and product quality were investigated. FD could lead to the best quality but took the longest time, and AD product quality was too poor. VMD was introduced to combine with FD to get acceptable quality and reduce drying time. In order to get optimal technique parameters, an RSA experiment was carried out. The optimal technique parameters of combination drying of FD-VMD were 45% conversion point, 20–30 kPa chamber pressure, and 350–450 W microwave power. Compared with Freeze Drying (FD), Air Drying (AD)-Vacuum Microwave Drying (VMD) could reduce the drying time to half and maintain good product quality.     

Study on a Combination Drying Technique of Sea Cucumber

To develop a highly efficient drying technique for sea cucumber, the effects of different drying methods on the drying procedure and product quality were investigated. FD could lead to the best quality but took the longest time, and AD product quality was too poor. VMD was introduced to combine with FD to get acceptable quality and reduce drying time. In order to get optimal technique parameters, an RSA experiment was carried out. The optimal technique parameters of combination drying of FD-VMD were 45% conversion point, 20-30 kPa chamber pressure, and 350-450 W microwave power. Compared with Freeze Drying (FD), Air Drying (AD)-Vacuum Microwave Drying (VMD) could reduce the drying time to half and maintain good product quality.     

Drying Characteristics and Quality of Restructured Wild Cabbage Chips Processed Using Different Drying Methods

The drying characteristics of restructured wild cabbage chips dried using microwave vacuum (MVD), hot air (AD), and microwave freeze drying (MFD) were compared. Some of the key quality parameters of restructured wild cabbage chips such as fracturability and color and sensory characteristics were measured. Results showed that the drying time was reduced with the increase of microwave power (MVD/MFD) and in the case of air drying by the temperature (AD). Drying time was the shortest in the MVD process. Optimal quality of dried chips was obtained with the MFD process at a microwave power level 2.0 W/g.     

A Comparative Study on the Effects of Microwave and High Electric Field Pretreatments on Drying Kinetics and Quality of Mushrooms

This research evaluated the effects of microwave and high-voltage pretreatments on convective freeze drying of mushrooms (Agaricus bisporus) independently. The effect of the microwave (5 W/g for 5 min) and high electric field (HEF; 430 kV/m for 15 min) as pretreatments on enhancement of the drying rates during subsequent drying and the value addition due to the above pretreatments on the quality of the final dehydrated products were investigated. An exponential mathematical model was developed by fitting the drying kinetics to the Page equation to predict the effects of the pretreatments on the drying kinetics of the mushrooms. The parameters considered for the evaluation of product quality project included color, texture, shrinkage properties, and rehydration ratio of the dried mushrooms. The drying rate of HEF-pretreated mushrooms was found to be unaffected overall when compared to the control and the HEF pretreatment resulted in better quality product and less overall shrinkage. Freeze drying of the pretreated mushrooms was found to result in slower drying rate but better overall quality and rehydration ratio.