CeO2颗粒对铌合金表面镀渗复合涂层抗氧化性能的影响

为了提高铌合金的高温抗氧化性,采用化学镀结合包埋渗技术在铌合金表面制备了含有CeO_2颗粒的复合涂层,研究了复合涂层的微观结构和高温抗氧化性能。结果表明,不含CeO_2的Al/Ni涂层以NiAl相为主,Al/Ni-CeO_2涂层则含NiAl、NiAl_3、Al3Nb和CeO_2等相。经1000℃氧化测试,Al/Ni复合涂层氧化50 h后增重为8.0 mg/cm~2,表面主要生成Al_2O_3、AlNbO_4相;Al/Ni-CeO_2复合涂层50 h后氧化增重为4.0 mg/cm~2,表面以Al_2O_3、CeO_2、NiAl、NiAl_3、Al3Nb、AlNbO_4相为主。高温氧化后,2种涂层样品表面均生成连续致密的Al_2O_3膜,涂层与基体结合良好;含CeO_2的涂层,其稀土氧化物主要在Ni膜拖拽力作用下富集于涂层互扩散区。稀土氧化物颗粒的添加细化涂层组织,降低涂层中Al元素的消耗,填补涂层中的孔洞,增强了氧化膜与涂层的粘附力,有效提高了涂层的抗氧化性。     

镍基高温合金电镀Ni-CeO_2/渗铝复合涂层高温氧化行为的研究

<正> 本文采用复合电镀——固渗铝两步法在M38G高温合金上制取了NiAl—CeO_2复合涂层。与单渗铝涂层和镀镍渗铝涂层进行比较,研究了这些涂层的高温静态氧化、循环氧化以及涂盐热腐蚀性能。用不连续称重测量了各类涂层的动力学曲线。用金相方法观察断面组织,用扫描电镜及电子探针分析断面元素分布,用X射线衍射分析氧化产物。     

镍基高温合金Al-Si涂层1000℃抗高温氧化性能和退化机制研究

为研究Si对简单NiAl涂层抗高温氧化性能的影响规律,改变料浆中Si/(Si+Al)比值(8wt.%、17wt.%和30wt.%),制备了三种不同Si含量的改性NiAl涂层。采用XRD、SEM、EPMA等表征方法分析了简单NiAl涂层和三种Si改性NiAl涂层氧化前后的相结构和显微组织。结果表明：四种铝化物涂层主要相均为δ-Ni₂Al₃和β-NiAl相。Si以CrSi₂、Cr₅Si₃和Ni₂Si硅化物的形式存在于涂层表层。在1000℃氧化500h后,简单NiAl涂层具有最大的氧化增重为1.93mg.cm_-2^,而Si/(Si+Al)比值为8wt.%的Si改性NiAl涂层具有最小的氧化增重。在NiAl涂层中掺杂Si可促进α-Al₂O₃膜的形成,通过形成硅化物减少难熔金属元素向涂层表面扩散,改善氧化膜表面质量,降低氧化速率。但是掺杂过量的Si会降低涂层表层Al含量,使涂层在氧化后期出现β相不足的问题,无法维持表面Al的选择性氧化。因此,当料浆中Si/(Si+Al)为8 wt.%,涂层表面Si含量为9.6 at.%时,涂层具有最高的抗高温氧化性能。     

弥散Gd_2O_3质点改性的新型复合铝化物涂层的氧化行为SCIEI

研究了Gd_2O_3质点及其添加量对涂层在空气中1100℃氧化行为的影响及作用机制。结果表明,NiAl涂层中加入Gd_2O_3质点后,极大地降低了涂层的氧化速率,显著提高了氧化膜的粘附性,比简单NiAl涂层具有更好的抗高温氧化性能。复合镀层经渗Al后,一部分Gd_2O_3质点仍弥散分布于涂层中,另一部分细小的亚微观质点在涂层/基体界面处富集,形成氧化物聚集带,聚集带具有扩散障作用。连续的聚集带更有效地抑制退化,提高涂层使用寿命。     

含氧化铈的镍铬复合镀渗铝涂层及其高温腐蚀

<正> 采用复合电镀和分层电镀的方法,在M_(38)高温合金上电镀含Cr量和含CeO_2量不相同的Ni+CeO_2/Cr/Ni+CeO_2复合镀层,分别经真空扩散处理后和不经真空扩散处理再一起进行高活度渗Al,制成了βNi(Cr)Al+CeO_2系列复合涂层,研究了βNi(Or)Al+CeO_2系列涂层和βNi(Cr)及M_(38)渗Al涂层1100℃高温静态空气中氧化及氧化皮     

镍基高温合金上含La_2O_3质点的NiAl型复合涂层的氧化行为

含La_2O_3的NiAl型复合涂层是用复合电沉积和随后的渗铝工艺制备的。本文重点研究了其在1100℃下的氧化行为。涂层的氧化动力学曲线和氧化膜形貌的观察等表明,La_2O_3极大改善了氧化膜的质量和粘附性等,使涂层的氧化速率显著降低,氧化膜的抗剥落能力明显增强。EPMA分析表明,Ni-La_2O_3在涂层/基体界面附近形成富集层,在氧化过程中,它具有阻碍涂层退化的作用。文中还探讨了La_2O_3改善涂层的抗氧化性能的机制。     

高温合金Al-Si涂层抗高温氧化性能的研究

采用热扩散的方法 ,在K4 38高温合金表面制备了Al Si涂层。经 10 0 0℃× 5 0 0h高温氧化性能试验结果表明 ,K4 38镍基高温合金表面的涂层 ,在高温氧化过程中已转变成致密完整的α Al2 O3氧化层和富铝的 β NiAl和富镍的β NiAl化合物层 ,与基体金属的粘附性良好。Al Si涂层中Si元素的扩散和合理分布能有效的抑制β相的生长 ,延长涂层的退化速度 ,使涂层获得更佳的抗高温氧化性     

NiAl微晶涂层对两种NiAl基共晶合金高温氧化性能的影响

研究了磁控溅NiAl微晶涂层对NiAl－28Cr-5Mo-1Hf和NiAl－33.5Cr-0.5Zr两种共晶合金在1000－1150℃静态空气中氧化性能的影响，添加Cr,Mo,Hf,Zr等元素使NiAl合金由单相转变为多相结构，高温氧化后表面分别形成抗氧化性能较差的Al2O3 CrO3 HfO2和Al2O3 Cr2O3 ZrO2复合氧化膜，并且发生严重的内氧化。施加NiAl微晶涂层后，高温下表面形成致密的单一氧化物Al2O3，抗氧化性能得到明显提高。     

CeO2对等离子喷涂Ti-Al/WC金属陶瓷复合涂层组织和摩擦学性能的影响

通过等离子喷涂方法在45钢基体上制备添加不同含量稀土氧化物CeO_2的Ti-Al/WC金属陶瓷复合涂层,利用扫描电镜和能谱仪等检测设备探究CeO_2对涂层组织及摩擦学性能的影响。结果表明:CeO_2细化了等离子喷涂涂层的层片状结构,改善了其结合性;添加不同含量CeO_2的涂层耐磨性均高于未添加涂层,其中2%的添加量,涂层表现出更加优良的性能; CeO_2的加入改变了涂层的磨损机理,由黏着磨损为主过渡为磨粒磨损为主,提高了涂层强度,减轻了磨损程度。     

Al2O3-TiO2对铝合金表面激光熔覆NiAl涂层组织性能的影响

目的 进一步提高6061铝合金表面的硬度、耐磨性。方法 应用脉冲Nd:YAG激光器在6061铝合金表面制备了NiAl合金涂层和NiAl/Al2O3-TiO2复合涂层。通过SEM、X射线衍射仪系统研究了Al2O3-TiO2陶瓷相添加对NiAl熔覆层组织形貌、成分分布、物相组成的影响。利用HVS-1000硬度测试仪及HSR-2M高速摩擦磨损机,对熔覆层硬度分布及耐磨性进行测试分析。结果 Al2O3-TiO2陶瓷颗粒加入使涂层宏观成形质量明显提高,表面平整光滑、波纹均匀,熔覆层枝晶间距减小,组织结构明显细化。与NiAl熔覆层相比,在NiAl/Al2O3-TiO2复合涂层中,具有较高硬度的Al3Ni、Al3Ni2硬质相含量增大。同时,高硬度Al2O3和良好韧性的TiO2、NiTi金属间化合物在复合涂层内部形成。NiAl/Al2O3-TiO2复合涂层的显微硬度平均可达650HV0.2,相比NiAl涂层提高了300HV0.2;磨损体积仅为铝合金基体的1/9,相比NiAl涂层降低了35%。干摩擦条件下,NiAl/Al2O3-TiO2复合涂层的犁削、剥落现象显著降低。结论 在细晶强化、硬质相弥散强化及良好韧性的NiTi金属间化合物共同作用下,6061铝合金表面硬度和耐磨性得到显著提高。     

Composite Nickel-Based Electroplates

Phase composition, structure, physicomechanical and corrosion-electrochemical properties of composite electroplates containing nickel with silicon or chromium dispersed phase are studied. The dependences of dispersed phase content in the coatings on the suspension concentration and the plating current density are determined. It is shown that the homogenizing annealing of Ni–Si coatings leads to the formation of new superhard Ni₃Si phase. The corrosion-electrochemical behavior of composite electroplates in 0.5 M H₂SO₄ and the deposition kinetics of Ni-based composite coating are studied.     

Nano-phenomena during exposure of plasma-sprayed ceria stabilised zirconia coatings to oxygen rich environments

Plasma-sprayed zirconia coatings are widely used for oxidation protection. Up-to-date, microstructural stabilisation of such coatings is mainly achieved with yttrium oxide; however recent scientific attempts indicated that ceria stabilised zirconia coatings could be a very promising alternative. In the present work, a coating of this kind has been deposited onto a Ni-based superalloy with the interference of a NiCrAlY bond coating by plasma spraying. Its oxidation resistance was estimated with thermogravimetric analysis with exposure at 1100 °C in air. The microstructure of the as-sprayed coating was studied with X-ray diffraction and electron microscopy before and after oxidation. From this examination it was deduced that ceria stabilised zirconia (CSZ) coating is rather stable at the temperature under question. However reduction of ceria takes place at larger exposure periods.     

Oxidation behavior of Si-doped nanocomposite CrAlSiN coatings

Recently more and more hard coatings greatly emphasize the importance of oxidation characteristics. This study attempts to dope Si into conventional CrAlN to form the CrAlSi_xN coatings by RF magnetron sputtering on silicon wafers to investigate how Si content affects oxidation behavior. The oxidation resistance of the CrAlSi_xN coatings was evaluated after annealing at temperatures ranging from 800 to 1000 °C. The X-ray diffraction patterns revealed that the CrAlSi_xN (x = 0-10.2 at.%) coatings exhibited better oxidation resistance than that of traditional CrAlN coatings. As observed from SEM micrographs, the CrAlSi_xN coatings exhibited denser feature than CrAlN one. The columnar structure, typically existing in CrAlN coating and being harmful to oxidation behavior, was also eliminated. Doping certain Si content could indeed assist CrAlN coating in prolonging diffusion paths due to their reduced gain sizes, thereby effectively inhibiting outside oxygen from penetrating into the coatings. In addition, the dense oxide layers formed on the CrAlSi_xN coatings when oxidized could also serve as protective layers to enhance oxidation resistance by slowing oxygen diffusion. It was demonstrated that the overall antioxidation capability of the CrAlSi_xN coatings after doping Si was significantly improved at elevated temperature. The superior antioxidation behavior was due to the denser barriers and the said two fine protective layers prevented outside oxygen from diffusing into the coatings.     

Evaluation of aluminide diffusion coatings for thermal cyclic oxidation protection of a nickel‐base superalloy

Active element modified aluminide diffusion coatings on IN738 substrates were produced by a new route using continuously cast, aluminum alloy wires consisting of Al‐Y, Al‐Ce, Al‐La and Al‐Si‐Y. The cast wires were used as evaporation sources for ion‐vapour deposition followed by diffusion heat treatments to form nickel aluminide coatings. In order to examine the oxidation resistance of these coatings at elevated temperatures, thermal cyclic oxidation experiments were carried out in air at 1050°C. While all coatings were found to provide significant protection, the Al‐La modified coatings provided the greatest resistance to cyclic oxidation. On the other hand, with coatings based on Al‐Si‐Y alloys, while silicon has a strong ability to reduce the outward diffusion of aluminum, the adverse effect of silicon on mechanical properties of the coating, together with the formation of volatile silicon monoxide, led to catastrophic localized oxidation of the protective coatings.     

Al, Si, and Al�CSi Coatings to Improve the High-Temperature Oxidation Resistance of AISI 304 Stainless Steel

Oxidation resistance of chromium steels is due to the formation of Cr₂O₃ on the surface. However, this surface layer destabilizes above 1,000 °C and does not protect the metal. In this study, three types of coatings were applied to AISI 304 stainless steel (SS), and the microstructure and oxidation resistance of the coatings were investigated. Aluminum coating, silicon coating, and the codeposition of Al and Si were deposited on an SS substrate by the pack cementation method. The microstructure of the samples was then examined by SEM and EDS, and phases were identified by XRD. The oxidation resistance of these samples was studied in air at 1,050 °C. The results showed that the best resistance to oxidation was obtained, in order, from the codeposition of Al?CSi, Al coating, and Si coating.     

Si-Al COATING ON PURE MOLYBDENUM SUBSTRATE AND ITS CYCLIC OXIDATION BEHAVIOR

The halide-activated pack cementation method is utilized to codeposit aluminum and silicon on Mo substrate. Emphasis is placed on the microstructure and elevated-temperature oxidation resistance of coatings. The results show that hexagonal Mo (Si, Al)2 as a main phase and a little amount of the lower disilicide Mo3Si3 was formed on Mo substrate through the halide-activated pack cementation method. The resultant Si-Al coating on Mo substrate exhibits excellent cyclic oxidation resistance. The excellent cyclic oxidation resistance of the coatings is attributed to the formation of alumina on the coatings during the oxidation.     

基于超疏水和卤代过氧化物酶活性协同防污的氧化铈纳米涂层研究

目的 将特定防污功能的纳米粒子引入到环氧复合涂料中,制备具有超疏水和卤代过氧化物酶活性协同防污的氧化铈纳米涂层。方法 以环氧树脂和羟基封端的聚二甲基硅氧烷为基质,球形氧化铈（CeO₂）纳米颗粒为填料,采用溶液共混的制备方式,通过空气喷涂法构建氧化铈超疏水纳米涂层。借助X射线衍射仪、扫描电子显微镜、接触角测试仪等设备对涂层进行表征,并以典型海洋污损生物芽孢杆菌和三角褐指藻为研究对象分析涂层的防污性能。结果 当涂层中纳米氧化铈的质量分数为55%时,氧化铈纳米涂层具有超疏水特性,接触角达到153°,接触角滞后低至3°。在防污性能方面,相比于环氧复合涂层,超疏水氧化铈纳米涂层对三角褐指藻和芽孢杆菌的防污率分别为97.5%和97.3%。在存在过氧化氢和溴化铵的条件下,失去疏水性能的氧化铈涂层通过卤代过氧化物酶的活性减少了96.2%的三角褐指藻和96.8%的芽孢杆菌贴附。结论 该体系所构建的纳米涂层在初期可以利用其超疏水性能防污,后期利用其卤代过氧化物酶的活性防污,实现防污的长效性。     

Comparative investigation of oxidation resistance and thermal stability of nanostructured Ti–B–N and Ti–Si–B–N coatings

Nanostructured Ti–B–N and Ti–Si–B–N coatings were deposited on silicon substrate by ion implantation assisted magnetron sputtering technique. To evaluate the oxidation resistance and thermal stability the coatings were annealed on air and in vacuum at 700–900°C. As-deposited and thermal-treated coatings were investigated by transmission electron microscope, selected area electron and x-ray diffraction, atomic force microscopy, Raman and glow discharge optical emission spectroscopy. Nanoindentaion tests were also performed. Obtained results show that Si alloying significantly improves the thermal stability of Ti–B–N coatings and increases their oxidation resistance up to 900°C. It was shown that formation of protective amorphous SiO₂ top-layer on the coating surface plays important role in the increasing of the oxidation resistance.     

FORMATION OF SILICONIZED LAYER ON TiAI-BASED ALLOY AND THE OXIDATION RESISTANCE

The Ti-48Al alloy was pack siliconized with 15%Si+85%Al2O3. The microstructure of the siliconized coating on the TiAl-based alloy was analyzed and its effect on oxidation resistance was investigated. The specimens before and after cycle oxidation were examined by XRD and SEM equipped with XEDS. The results showed that the coating is composed of a thin Al2O3 outer layer and a composite inner layer of Ti5Si3 with an appropriate amount of Al2O3 dispersed in. Cycle oxidation tests showed that the high temperature oxidation resistance of TiAl-based alloy was greatly improved by forming such composite coating. No spaliation and crack happened and the weight gain was very small after cycle oxidation at 900℃ for 314h.     

In-situ plasma spraying: Alumina formation and in-flight particle diagnostic

In-situ plasma spraying (IPS) is a promising process to fabricate composite coatings with in-situ formed thermodynamically stable phases. In the present study, mechanically alloyed Al-12Si and SiO₂ powder was deposited onto an aluminum substrate by atmospheric plasma spraying (APS) to obtain a composite coating consisting of in-situ formed alumina reinforced hypereutectic Al-18Si matrix alloy. The effects of spray parameters (arc current and spray distance) and in-flight particle characteristics (temperature and velocity) on in-situ reaction intensity (alumina and silicon) have been investigated. The results show that, in-situ alumina formation and silicon intensity strongly depend on in-flight particle characteristics, spray distance and substrate temperature.