Optical and thermal properties of TiO2-doped Y2O3 transparent ceramics synthesized by hot isostatic pressing

Highly transparent Y₂O₃ ceramics using TiO₂ as an additive were synthesized by presintering and hot isostatic pressing (HIP). The effects of TiO₂ contents and sintering conditions on the optical properties of the final transparent ceramics were investigated. A small amount (0.04-0.16 wt%) may decrease the densification temperature by about 200°C. The Y₂O₃ ceramics doped with 0.16 wt% TiO₂ revealed a transparency of 82% in the wavelength range 1-6 μm. The thermal conductivity of the samples is about 11.8 W/m K at 25°C, which is close to that of the undoped Y₂O₃ ceramics.     

Enhanced phase stability in hydroxylapatite/zirconia composites with hot isostatic pressing

Hydroxylapatite (HA) composites with pure zirconia (ZrO₂), and 3 and 8% Y₂O₃ doped ZrO₂ were pressure-less sintered in air and hot isostatically pressed (under 120 MPa gas pressure) at 1100 °C for 2 h. The reactions and phase transformations were monitored by X-ray diffraction, thermal analysis, and Raman spectroscopy. HA/pure ZrO₂ composites were not thermally stable in air sintering; HA dissociated into α and β tricalcium phosphate while monoclinic ZrO₂ was transformed into tetragonal and cubic phases. No decomposition in HA or phase transformation in ZrO₂ were observed in hydroxylapatite/3% Y₂O₃ doped ZrO₂ or HA/8% Y₂O₃ doped ZrO₂ composites. On the other hand, HA and ZrO₂ phases in hot isostatically pressed composites remained stable. The highest densification was found in a composite initially containing 10% monoclinic ZrO₂ among the composites sintered in air. The densification of the composites decreased at lower sintering temperatures and higher ZrO₂ contents upon air-sintering. The HIPped composites were densified to about 99.5% of theoretical densities in all mixing ratios. The reactivity between ZrO₂ and HA was dependent on the amount of air in the sintering environment. Hot isostatic pressing with very limited retained air was proved to be a very convenient method to insure both phase stability and full densification during the production of hydroxylapatite zirconia composites.     

Mechanical properties of melt-grown Al2O3–ZrO2(Y2O3) eutectics with different microstructure

The effect of the microstructure on the mechanical properties of Al₂O₃–ZrO₂(Y₂O₃) eutectic ceramic oxides was studied. Rods processed by the laser-heated floating zone method with three different microstructures were obtained as the growth rate increased: a homogeneous dispersion of irregular ZrO₂ lamellae within the Al₂O₃ matrix, colonies with a core containing a dispersion of submicron ZrO₂ lamellae or rods surrounded by a thick intercolony region, and elongated cells formed by a dispersion of very fine ZrO₂ lamellae and separated by thin intercellular boundaries. The average flexure strength (close to 1.6 GPa) of the eutectics made up of a homogeneous dispersion of ZrO₂ lamellae was outstanding, and they also presented an excellent Weibull modulus (12.9) when the microstructure was homogeneous throughout the sample. Banding did not affect the average strength but degraded the Weibull modulus. In general, the flexure strength decreased as the size of the main morphological features of the microstructure (colony or cell diameter) increased. The thickness of the intercellular boundaries increased with the Y₂O₃ content and, above a critical value, reduced dramatically the strength by activating a new failure mechanism based on the coalescence of the pores and shrinkage cavities concentrated at the intercellular boundaries.     

Effect of Y2O3 addition on tribological properties of plasma sprayed Al2O3-13% TiO2 coating

The effect of Y₂O₃ addition on structure, mechanical properties and tribological properties of Al₂O₃-13 wt% TiO₂ coating was investigated. The addition of 20 wt% Y₂O₃ resulted in better densification, stabilization of alpha (α) alumina phase and improvement in fracture toughness of Al₂O₃-13 wt% TiO₂ coating. Abrasive wear tests were performed over a range of loads and sliding speeds. The stabilization of α alumina phase further increased with an increase in severity of wear test conditions, as noted from X-Ray Diffraction (XRD) and X-Ray Photoelectron Spectroscopy (XPS) analysis of worn coatings. Al₂O₃-13 wt% TiO₂-20 wt% Y₂O₃ coating displayed lower friction coefficient and lower abrasive wear rate than Al₂O₃-13 wt% TiO₂ coating, which was due to synergistic effect of α alumina phase and formation of magneli phase oxide of titanium; Ti₂O₃. Friction energy map was used to rationalize observed wear rates, to identify different regimes of wear and degradation modes of coatings.     

Influence of hafnium oxide on the structure and properties of powders and ceramics of the YSZ–HfO2 composition

Using the X-ray diffraction, internal friction, 4-point bending, and electron microscopy methods we have studied the structural compatibility and influence of Y₂O₃ and HfO₂ dopants addition on the structure and phase composition of ZrO₂ powders and ceramics based on them. The mechanical properties of ZrO₂–Y₂O₃-HfO₂ (YSZ) system have been investigated.It was determined that the similarity of the structure and properties of yttrium and hafnium oxides is not complete. The individual structural features of ZrO₂, Y₂O₃, and HfO₂ oxides reviled themselves during the formation of ternary systems of the YSZ-Hf type. Studies of the nY₂O₃–ZrO₂ - mHf₂O₃ system in the range of hafnium amount from 1 to 15 wt% and yttrium oxide concentration from 0 to 12 mol% showed the possibility of increase in the values of physical and mechanical properties of common two-component zirconium ceramics by the forming ternary systems of the YSZ-Hf type.     

Transparent cubic-ZrO2 ceramics for application as optical lenses

Optical transparent polycrystalline ZrO₂ ceramics were fabricated by solid-state sintering process using first vacuum sintering followed by hot isostatic pressing. In the visible wavelength range (400–800 nm), the in-line transmittance of 5.6-mm thick samples reaches 68% at exemplary wavelength 600 nm (corresponding to an in-line absorbance based on 10 of A₁₀ = 0.08 cm^?1), which is approximately 90% of theoretical limit. The refractive indices of the ZrO₂ optoceramics at 630 nm (n_d) are varying between 2.10 and 2.20, depending on TiO₂ contents, the latter being used as sintering aid. The appearance of birefringence is strongly correlated to the addition of TiO₂ as sintering additive in the ceramic samples, whereas addition of TiO₂ and simultaneous increase in Y₂O₃ content resulted in a decrease of birefringence.     

Fabrication of fine-grained undoped Y2O3 transparent ceramic using nitrate pyrogenation synthesized nanopowders

Y₂O₃ ceramic is a promising optical material for mid-infrared (IR) windows and domes. Improvements in the mechanical and thermal performance of this material have become urgent if it is to perform adequately under extreme conditions. Herein, Y₂O₃ nanopowders were produced through the nitrate pyrogenation method. The final Y₂O₃ transparent ceramics were fabricated with a hybrid sintering method combining low temperature presintering and a subsequent hot isostatic pressing (HIP) treatment. The synthesis of nanopowders and the fabrication of the final ceramic products were investigated in detail. The Y₂O₃ ceramic sample that was presintered at 1350?°C provided the optimum microstructure for HIP treatment and resulted in an average grain size of 0.5?µm. Owing to the reduced grain size, the flexure strength and Vickers hardness of the sample were improved to 180?MPa and 8.4?GPa, respectively. Furthermore, the achieved pure Y₂O₃ ceramic demonstrated an excellent thermal conductivity at high temperature.     

Effect of different contents of zirconia and yttrium oxide on microstructure and properties of high alumina ceramics

The effects of zirconia and yttrium oxide addition on microstructure, bulk density, microhardness, flexural strength, and wear resistance of high alumina ceramics (>97 wt% Al₂O₃, MSA ceramics) composed of MgO–SiO₂–Al₂O₃ system have been investigated. The results show that the addition of zirconia makes the mechanical properties and wear properties of ceramics composed of MgO–SiO₂–Al₂O₃–ZrO₂ (MSAZ ceramics) system have been greatly improved compared with MSA ceramics. In addition, the ceramics composed of MgO–SiO₂–Al₂O₃–ZrO₂–Y₂O₃ (MSAZY ceramics) system have better mechanical properties and wear properties than MSAZ ceramics. With the contents of zirconia and yttrium oxide increase, the bulk density, microhardness, and flexural strength of MSAZ and MSAZY ceramics increased at first and then decreased. However, the wear rate shows the opposite. When 0.4 wt% ZrO₂ and 0.6 wt% Y₂O₃ were added to the matrix, the wear rate of MSAZY ceramics reached a minimum of 0.042%, and the wear resistance was improved by about 73.8% compared with MSA ceramics with a wear rate of 0.16%. In addition, the optimum additions of zirconia and yttria are 0.4% and 0.6%, respectively.     

Residual Stress and Biaxial Strength in Sc2O3–CeO2–ZrO2/Y2O3–ZrO2 Layered Electrolytes

Multi‐layered (Y₂O₃)_0.08(ZrO₂)_0.92/(Sc₂O₃)_0.1(CeO₂)_0.01‐(ZrO₂)_0.89(YSZ/SCSZ) electrolytes have been designed, so that the inner SCSZ layers provided superior ionic conductivity and the outer YSZ skin layers maintained good chemical and phase stability. Due to the mismatch of coefficients of thermal expansion between layers of different compositions, the thermal residual stresses were generated. The theoretical residual stress and strain were calculated for different thickness ratios of the electrolytes. In order to study the residual stress effect on the mechanical properties, the biaxial flexure tests of electrolytes with various layered designs were performed via a ring‐on‐ring method at room temperature and 800 °C. The maximum principal stress at the fracture indicated improved flexure strength in the electrolytes with layered designs at both temperatures. It is believed to be the result of the residual compressive stress in the outer YSZ layer. In addition, the Weibull statistics of the stress at the fracture at room temperature was studied, and the values of residual stress presented at the outer layer were well verified.     

Effect of Lattice Distortion and Disordering on the Mechanical Properties of Titania‐Doped Yttria‐Stabilized Zirconia

TiO₂‐doped Y₂O₃‐stabilized ZrO₂ compounds with low thermal conductivity have been considered as a promising thermal barrier coating material. In the present research, a series of TiO₂‐doped Y₂O₃‐stabilized ZrO₂ compounds have been synthesized and investigated. Lattice distortion and disordering caused by TiO₂ doping were observed and their effects on mechanical properties, such as fracture toughness, elastic modulus, and coefficient of thermal expansion (CTE), were also investigated. Lattice distortion enhanced the ferroelastic toughening and the fracture toughness, whereas the variation in elastic modulus and CTE is due to the lattice disordering. The combination of thermal and mechanical properties bodes well for the potential application as thermal barrier coating materials.     

Effect of ZrO2 content on the mechanical properties and microstructure of HAp/ZrO2 nanocomposites

This paper presents the effect of Zirconia (ZrO₂ =?0, 5, 10, 15, 20 and 25?wt%) on the mechanical properties and micro structural studies of Hydroxyapatite (Ca₁₀(PO₄)₆(OH)₂) (HAp) nano composites. HAp and Zirconia nano composites of 20–40?nm were produced using High Energy Ball milling at 300?rpm for 1?h. X-ray diffraction studies showed that the crystallite and grain size gradually decreased with the increase in ZrO₂ content till 20?wt%, after which there was a sudden raise in both parameters. A dominant ZrO₂ phase was observed in X-ray diffraction studies of sintered samples. Mechanical properties were found to significantly improve on adding 20?wt% of ZrO₂ at 1200?°C. However, the addition of 25?wt% of ZrO₂ powder decreased the mechanical properties of HAp. The reduction could be due to the increase in grain size and dominant smaller particles of ZrO₂. The improved mechanical properties were correlated with the observed micro structural features.     

Phase evolution in reaction sintered zirconium titanate based materials

Zirconium titanate materials are proposed for structural components for which fully reacted and relatively large pieces are required. In this work the phase evolution in slip cast compacts constituted by equimolar mixtures of TiO₂ and ZrO₂ stabilized with 3 mol% of Y₂O₃ at high temperature is studied, to establish the basis to design suitable thermal treatments for ZrO₂(Y₂O₃)–TiO₂ materials. The temperatures at which the processes involved in the reaction sintering occurred were identified by constant heating rate experiments. Phase and microstructure analyses have been performed on specimens treated at the identified temperatures and air quenched. Then the adequate temperature range to get fully reacted and dense materials has been deduced. Materials treated at 1500 °C to 2 h were constituted by Zr₅Ti₇O₂₄ as major phase, a solid solution of TiO₂ and Y₂O₃ in c-ZrO₂ as secondary phase and a ZrO₂–TiO₂–Y₂O₃ non-stoichiometric compound with pyrochlore structure as minor phase. Pyrochlore was demonstrated to be a metastable phase at 1500 °C.     

Effect of the addition ZrO2–Al2O3 on nanocrystalline hydroxyapatite bending strength and fracture toughness

Nanocrystalline hydroxyapatite powder has been synthesized from a Ca(NO₃)₂·4H₂O and (NH₄)₂HPO₄ solution by the precipitation method. In the next step we prepared ZrO₂–Al₂O₃ powder. After preparation, the powder was dried at 80 °C and calcined at 1200 °C for 1 h. Various amounts (HAP–15 wt% ZA, HAP–30 wt% ZA) of powder were mixed with the hydroxyapatite by ball milling. The powder mixtures were pressed and sintered at 1000 °C, 1100 °C and 1200 °C for 1 h. In order to study the structural evolution, X-ray diffraction (XRD) was used. Transmission electron microscopy (TEM) and scanning electron microscopy (SEM) were used to estimate the particle size of the powder and observe fracture surfaces. Results show that the bending strength of pressed nanocrystalline HAP was improved significantly by the addition 15 wt% of ZrO₂–Al₂O₃ powders at 1200 °C, but the fracture toughness was not changed, however when 30 wt% of ZA powders were added to nanocrystalline HAP, the bending strength and fracture toughness of the specimens decreased at all sintering temperature.     

Effect of TiO2 and Ta2O5 co-doping on phase stability,fracture toughness,and sintering behavior of ZrO2 stabilized by 10mol%(Y0.4Gd0.3Yb0.3)2O3

The effect of TiO₂ and Ta₂O₅ co-doping on the phase structure, fracture toughness, and sintering behavior of 10mol%(Y_0.4Gd_0.3Yb_0.3)₂O₃-stabilized zirconia was investigated using X-ray diffraction, scanning electron microscopy, microindentation, and pressureless sintering. The results showed that 10mol%(Y_0.4Gd_0.3Yb_0.3)₂O₃–ZrO₂ had a single cubic phase structure, and an increase in the Ta₂O₅ (≥6 mol%) and TiO₂ doping concentrations resulted in a simultaneous increase in the content and stability of the tetragonal phase. The fracture toughness of TiO₂ and Ta₂O₅ co-doping 10mol%(Y_0.4Gd_0.3Yb_0.3)₂O₃–ZrO₂ decreased with an increase in the Ta₂O₅ content. On the other hand, the TiO₂ content had no significant effect on the fracture toughness of 10mol%(Y_0.4Gd_0.3Yb_0.3)₂O₃–ZrO₂. The sintering resistance of the specimens increased with an increasing in the Ta₂O₅ content; however, an increase in the TiO₂ content accelerated the densification of the specimens. When the Ta₂O₅ content was 10 mol% and the TiO₂ content was in the range of 4–8 mol%, a single non-transformable tetragonal phase structure with fracture toughness similar to that of 6–8 wt% Y₂O₃ stabilized ZrO₂ and excellent anti-sintering properties could be obtained. This structure can be explored as a thermal barrier coating material for high-temperature applications.     

Fabrication and characterization of porous ZrO2 with a high volume fraction of fine closed pores

A novel technique for the fabrication of porous ZrO₂ with a high volume fraction of fine closed pores was investigated. A partially stabilized ZrO₂ (3 mol% Y₂O₃; Y-PSZ) body, with a 97–99% relative density and containing a small amount of impurities, exhibited a large volume expansion related to the formation of closed pores after heating at 1700 °C for 10 min in N₂. These closed pores seemed to mainly form due to the vaporization of hydroxyl apatite: Ca₁₀(OH)₂(PO₄)₆ as an impurity and superplasticity of the ZrO₂ during heating. Porous ZrO₂ with approximately 24.6% closed pores (total porosity: 26.7%) was successfully fabricated by the addition of 1 mass% SiO₂, 1 mass% TiO₂, and 1 mass% hydroxyl apatite. The closed pore size and morphology of the resultant porous ZrO₂ bodies were investigated, and the formation mechanism of the closed pores was examined on the basis of chemical thermodynamics.     

Rapid crystallization of oxide melts and some materials obtained using it

The effect of rapid crystallization of the melt on the structure and properties of eutectics in the systems A1₂O₃ — ZrO₂(Y₂O₃ ) and 3 A1₂O₃ · 2SiO₂ — ZrO₂(Y₂O₃ ) is investigated. Their evolution after heat treatment in a wide temperature range is considered. Rapid crystallization of melts provides materials with a highly homogeneous and highly disperse structure that promise to give oxide structural ceramics with high mechanical properties.     

High‐temperature stability of YSZ and MSZ ceramic materials in CaF2–MgF2–MgO molten salt system

The high‐temperature stability of YSZ and MSZ specimens was investigated in CaF₂–MgF₂–MgO molten salt at 1200°C. YSZ was mostly composed of m‐ZrO₂ and a small part of YF₃ in the early stages. The formation of YF₃ was attributed to the chemical reaction between Y₂O₃ and MgF₂, which can lead to the leaching of Y₂O₃ from YSZ. With an increase in exposure time, the degraded surface was coarser, and considerable amount of cracks, pores, and spallations were formed. Furthermore, no Y₂O₃ was found up to 120 μm of the YSZ bulk in the early stages. MSZ was composed of t‐ZrO₂ after 24 hours. However, the volume fraction of m‐ZrO₂ was 72% after 72 hours, and CaZrO₃ was formed by the chemical reaction between CaO and ZrO₂ after 168 hours. In addition, the volume fraction of m‐ZrO₂ was 60% in 2.5 wt% MgO and 49% in 10 wt% MgO. In 5 wt% MgO, CaZrO₃ was formed. We demonstrate that the high‐temperature stability of MSZ was better than that of YSZ, and that 10 wt% MgO was much more stable than the other concentrations of MgO.     

Preparation and properties of C/SiC/ZrO2 porous composites by hot isostatic pressing the pyrolyzed preforms

Three phase mixture of C/SiC/ZrO₂ porous composites were prepared from commercially available phenolic resin, Si and ZrO₂ powders. In the first step, mixed powders were pyrolyzed at 850 °C in vacuum to obtain a carbonized microporous material and then hot isostatically pressed at 1200, 1300 and 1350 °C for 10 min in an argon pressure of 50 MPa to prepare C/SiC/ZrO₂ porous composites, in second step. The hot isostatic pressing led to the increase in density from 3.28 to 3.48 g/cm³ and reduction in porosity (from 32 to 20%) of the composites. X-ray diffraction analyses revealed the existence of β-SiC and carbon might be amorphous in the composites. According to the results of scanning electron microscopy, the crystal growth of β-SiC with facets was observed at 1350 °C. In addition, the energy dispersive spectroscopy showed that carbon/silicon atomic ratio was 1:1 in the crystals. X-ray photoelectron spectroscopy of the composites suggested that evolved gaseous molecules, due to the decomposition of phenolic resin, reacted with molecules containing Si to form β-SiC. The formation and growth of β-SiC in addition to the densification of matrix by hot isostatic pressing led to the increase in hardness (max.: 13.99 GPa) at higher temperatures.     

The influence of MgO,Y2O3 and ZrO2 additions on densification and grain growth of submicrometre alumina sintered by SPS and HIP

Spark plasma sintering followed by hot isostatic pressing was applied for preparation of polycrystalline alumina with submicron grain size. The effect of additives known to influence both densification and grain growth of alumina, such as MgO, ZrO₂ and Y₂O₃ on microstructure development was studied. In the reference undoped alumina the SPS resulted in some microstructure refinement in comparison to conventionally sintered materials. Relative density >99% was achieved at temperatures >1200 °C, but high temperatures led to rapid grain growth. Addition of 500 ppm of MgO, ZrO₂ and Y₂O₃ led, under the same sintering conditions, to microstructure refinement, but inhibited densification. Doped materials with mean grain size <400 nm were prepared, but the relative density did not exceed 97.9%. Subsequent hot isostatic pressing (HIP) at 1200 and 1250 °C led to quick attainment of full density followed by rapid grain growth. The temperature of 1250 °C was required for complete densification of Y₂O₃ and ZrO₂-doped polycrystalline alumina by HIP (relative density >99.8%), and resulted in fully dense opaque materials with mean grain size<500 nm.     

Properties and microstructural aspects of TiO2‐doped sintered Alumina‐Zirconia composite ceramics

The effect of titania content on the densification, the phase transformation, the microstructures, and mechanical properties of 50 wt% Al₂O₃‐50 wt% ZrO₂ (12 mol% CeO₂) was evaluated. Ceramic composites with different TiO₂ content (0.27, 5, 10 wt%) were prepared by pressureless sintering at low temperature (1400°C) for 2 hours in air. Dense ceramic was obtained by adding 5 wt% of TiO₂ loading to improved mechanical properties. The microstructure analysis provided lots of information about solid‐state reactivity in alumina‐zirconia‐titania ternary system. The content of TiO₂ strongly affected the phases evolution and the grain growth during sintering. Furthermore, a significant effect on mechanical properties and fracture behavior was also observed.