共查询到18条相似文献,搜索用时 125 毫秒
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利用铝双辊铸轧过程传热数学模型,系统分析了辊套材料、浇注温度等工艺因素对铝双辊铸轧过程凝固速率的影响及进一步提高铸轧机生产能力的途径,建立了钢和铜合金2种辊套材料的凝固壳厚度随时间变化的计算公式。 相似文献
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双辊铸轧薄带过程中的凝固传热现象十分复杂。用交替方向隐式插分法通过VB语言计算了薄带坯的动态温度场,进而模拟了薄带坯的凝固传热过程,对实际生产有重要的参考价值。 相似文献
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双辊液态铸轧中铸辊温度场的数值解析及热疲劳问题的分析 总被引:1,自引:0,他引:1
通过双辊液态铸轧中铸辊二维温度场数值计算,研究了多种工艺参数对铸辊温度场及热疲劳寿命的影响规律,其结论对提高铸辊寿命具有指导意义。 相似文献
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基于大型有限元模拟软件MSC.Marc建立了连续铸轧过程的热-力耦合模型,应用材料流变本构模型和辊/板界面接触热导模型,对铝合金的连续铸轧过程进行了二维的直接热-力耦合数值模拟,分析了连续铸轧过程中辊套及板坯的温度场、应力场的分布规律,研究了不同的铸轧工艺下的板坯温度场、应力场变化的规律。研究发现:在铸轧过程中,辊套的温度分布、应力分布均存在所谓的"集肤效应",板坯在铸轧区内的应力场与板坯物性因素、几何因素及温度、铸轧工艺等有密切的联系,仿真的结果与大量的工业现象相符,在一定程度上可以为实际生产提供技术指导。 相似文献
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The numerical model for the solidification process of metal in the twin-roll type strip caster is presented in this paper. In the model the temperature change as well as the eliminating process of latent heat is calculated along the stream lines obtained by a comparatively simple velocity field. The calculations are carried out on the strip casting of type 304 stainless steel under various casting parameters. The results so obtained show a good fit to the experimental ones, and suggest that the control of the height of molten pool is of importance to the establishment of the optimal operation. 相似文献
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双辊薄带连续铸轧熔池内金属流动及传热特性的研究 总被引:3,自引:0,他引:3
本文建立了双辊式薄带连续铸轧熔池内二维传热流动数学模型,使用有限元计算方法实现了控制方程及边界条件的数值求解,计算结果揭示了熔池内的流场、凝固温度场的特点和规律。 相似文献
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Zhiyu Liu Bo Wang Qinghua Zhang Jie Ma Jieyu Zhang 《Metallurgical and Materials Transactions B》2014,45(1):262-271
The modeling and controlling of flow and solidification of melt metal in the filling process is important for obtaining the optimal pool level and the formation of the solidified metal layer on the surface of twin-rolls during the twin-roll strip casting. The proper delivery system and processing parameters plays a key role to control flow characteristics in the initial filling stage of the twin-roll strip casting process. In this paper, a commercial CFD software was employed to simulate the transient fluid flow, heat transfer, and solidifications behaviors during the pouring stage of twin-roll strip casting process using different delivery systems. A 3D model was set up to solve the coupled set of governing differential equations for mass, momentum, and energy balance. The transient free-surface problem was treated with the volume of fluid approach, a k–? turbulence model was employed to handle the turbulence effect and an enthalpy method was used to predict phase change during solidification. The predicted results showed that a wedge-shaped delivery system might have a beneficial impact on the distribution of molten steel and solidification. The predicted surface profile agreed well with the measured values in water model. 相似文献
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You Zhou Yi Mao Dongpo Xuan Tianliang Jiang Wenhao Fan Biji Zhu Cheng Zhou 《国际钢铁研究》2023,94(10):2200953
Twin-roll strip casting is a near-net-shape casting technology that can produce thin steel strips directly from molten steel. Stably controlling the molten steel level is regarded as an important issue to ensure strip quality and casting process stability. As the control of the molten steel level is a time-varying, nonlinear, and multidisturbance complex system, it is difficult to establish an accurate process model for designing a model-based controller. Top side-pouring twin-roll casting is a new kind of twin-roll strip casting technology. This study introduces the control system of the top side-pouring twin-roll casting process. A fuzzy logic controller (FLC) with its fuzzy rules optimized by particle swarm optimization (PSO) is developed to regulate the molten steel level. Simulation results show that the performance of the FLC can be improved while its fuzzy rules are optimized by PSO. The objective function of PSO has a great influence on the optimization of the fuzzy rules. The top side-pouring twin-roll casting experiments are carried out using the FLC with its fuzzy rules optimized by PSO; the results show that strip quality and casting process stability are guaranteed. 相似文献
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Slag film samples were taken from the mould wall after casting of stainless steel slabs of grade 304, 321, 409L and 430, which represent austenitic, ferritic and titanium stabilized stainless steels. The chemical compositions of the samples were analysed and their phases were identified using a combination of scanning electron microscope (SEM), energy dispersive X‐ray analysis (EDX) and X‐ray diffraction (XRD). Finally the crystallization ratio was determined by SEM. The results show that the chemical compositions of the films during casting differ from the original designed flux composition. Concerning the heat transfer in the mould, the film taken during casting of steel grade 304 showed the highest insulation ability whereas the film taken during casting of steel grade 409L had the lowest insulation ability. The films taken during casting of steel grades 321 and 430 showed average heat insulation abilities. The solidification conditions in the mould during casting of steel grades 304, 321, and 409L matched the solidification requirements of the corresponding steel grades. However, the basicity of the powder for steel grade 430 should be decreased a little in order to improve the lubrication function and counteract sticking tendencies. Perovskite crystals, which usually precipitate at relatively high temperature, were found in the film taken during casting of steel grade 321. This is harmful in view of the safety of the casting process and the surface quality of the slab. 相似文献