Properties and applications of nanoclay reinforced open‐porous polymer composites

Open‐porous nanoclay reinforced polymer composites were prepared via high internal phase emulsion templating using 1,3‐butanediol dimethacrylate and surface modified montmorillonite (SM‐MMT). Organophilic clay was obtained by using a reactive intercalant—quaternary cocoamine salt having a styryl group—for surface modification of MMT. The clay modification resulted in not only intercalated silicate layers but also nanoclay particles compatible with the continuous phase of the emulsions. It was found that increasing clay amount leads to formation of hierarchical porous structure accompanied with larger cavities and interconnected pores. In this respect, cavity size of the resulting composites was found to be altered between 6.78 and 8.82 μm. On the other hand, as compared to bare composites, addition of clay particles increased compressive modulus of the resulting materials from 26.4 to 72.5 MPa. The adsorption capacities of the porous composites for methyl violet 2B were investigated by batch experiments and discussed as a function of their SM‐MMT loading. It was determined that, the dye adsorption of the composites increased with increasing nanoclay amount in the polymer matrix. Thus, the adsorption percentage of the composite loaded with 7 wt % nanoclay was found to be as high as 88%. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45522.     

Mechanical response and rheological properties of polycarbonate layered‐silicate nanocomposites

The effect of clay loading on the mechanical behavior and melt state linear viscoelastic properties of intercalated polycarbonate (PC) nanocomposites was investigated. At low frequencies, the linear dynamic oscillatory moduli data revealed diminished frequency dependence with increasing nanoclay loading. The 3.5 and 5 wt% clay nanocomposites exhibited dramatically altered relaxation behavior, from liquid‐like to pseudo‐solid–like, compared to the pure PC and the 1.5 wt% clay nanocomposite. Thermal degradation of PC resulted from the melt compounding of organo‐modified nanoclays was evident from the reduction in the glass transition temperature and molecular weight of the PC nanocomposites. These nanocomposites also exhibited a significant decrease in the extent of tensile elongation and ductility with respect to the nanoclay incorporation. A concomitant decrease in the rheological properties at high frequencies was also observed, and was consistent with the lowering of the molecular weight of PC, particularly near or above the percolation threshold of nanoclay. These nanocomposites, nevertheless, exhibited elastic‐plastic deformation in compression, regardless of nanoclay content. Polym. Eng. Sci. 44:825–837, 2004. © 2004 Society of Plastics Engineers.     

Thermoplastic elastomeric nanocomposites from poly[styrene–(ethylene‐co‐butylene)–styrene] triblock copolymer and clay: Preparation and characterization

Thermoplastic elastomer (TPE)–clay nanocomposites based on poly[styrene–(ethylene‐co‐butylene)–styrene] triblock copolymer (SEBS) were prepared. Natural sodium montmorillonite (MMT) clay was organically modified by octadecyl amine to produce an amine‐modified hydrophobic nanoclay (OC). Commercially available Cloisite 20A (CL20) and Cloisite 10A, tallow ammine modified nanoclays, were also used. The intergallery spacing of MMT increased on amine modification as suggested by the shifting of the X‐ray diffraction (XRD) peak from 7.6 to 4.5 and 3.8° in the cases of OC and CL20, respectively. The latter demonstrated no XRD peak when it was used at 2 and 4 parts phr in the SEBS system. Transmission electron microscopy studies showed the intercalation–exfoliation morphology in SEBS containing 4 parts of CL20₄–SEBS, agglomeration in SEBS having 4 parts of MMT, and mixed morphology in SEBS with 4 parts of OC systems. Locations of the clay particles were indicated by the atomic force micrographs. Mechanical and dynamic mechanical thermal analysis studies confirmed the best properties with the CL20₄–SEBS nanocomposites. Significant improvements in mechanical properties such as tensile strength, modulus, work to break, and elongation at break were achieved with the CL20₄–SEBS in polymer‐layered silicate nanocomposites. Dynamic mechanical studies further showed the affinity of the organoclays toward both segments of the TPE and a compatibilization effect with CL20 at a 4‐phr loading. Atomic force microscopy showed distinctly different morphologies in nanocomposites prepared through solution and melt processing. Comparisons of the mechanical, dynamic mechanical, and morphological properties of the nanocomposites prepared by melt and solution intercalation processes were done. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 2040–2052, 2006     

Rigid PVC/(layered silicate) nanocomposites produced through a novel melt‐blending approach

On the basis of the fusion behavior of poly(vinyl chloride) (PVC), the influence of compounding route on the properties of PVC/(layered silicate) nanocomposites was studied. Four different compounding addition sequences were examined during the melt compounding of PVC with montmorillonite (MMT) clay, including (a) a direct dry mixing of PVC and nanoclay, (b) an addition of nanoclay at compaction, (c) an addition of nanoclay at the onset of fusion, and (d) an addition of nanoclay at equilibrium torque. Both unmodified sodium montmorillonite (Na⁺‐MMT) and organically modified montmorillonite (Org.‐MMT) clays were used, and the effect of the addition sequence of the clay during compounding on its dispersion in the matrix was evaluated by X‐ray diffraction and transmission electron miscroscopy. The surface color change, dynamic mechanical analysis, and flexural and tensile properties of PVC/clay nanocomposites were also studied. The experimental results indicated that both the extent of property improvement and the dispersion of nanoparticles in PVC/(layered silicate) nanocomposites are strongly influenced by the degree of gelation achieved in PVC compounds during processing. The addition of nanoclay to PVC must be accomplished at the onset of fusion, when PVC particles are reduced in size, in order to produce nanocomposites with better nanodispersion and enhanced mechanical properties. Overall, rigid PVC nanocomposites with unmodified clay (Na⁺‐MMT) were more thermally stable and exhibited better mechanical properties than their counterparts with organically modified clay (Org.‐MMT). J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Effect of oligomeric‐modified montmorillonite on morphology and properties of polycarbonate/montmorillonite nanocomposites

Low‐molecular‐weight copolymers of styrene and vinylbenzyl ammonium salts (oligomeric surfactant) were used to modify montmorillonite (MMT). The oligomeric‐modified MMT showed good thermal stability, which made it suitable to be used for preparing polycarbonate(PC)/MMT nanocomposites at high temperature. A different series of PC/MMT nanocomposites had been prepared by melt processing using a twin screw extruder. The effect of oligomeric surfactant structure and clay loading on the morphology, mechanical property, thermal stability, and color appearance of the nanocomposites were explored. The results of X‐ray diffraction and transmission electron microscopy analyses indicated that the PC/MMT nanocomposites had partially exfoliated structures. The PC/MMT nanocomposites were found to retain light colored, which was important for optical application. Compared to neat PC, the nanocomposites showed better properties of thermal stability and heat insulation. The mechanical properties of the nanocomposites are significantly enhanced by incorporating clay into the PC matrix. The tensile strength of nanocomposites with 2 wt% clay content was up to 55 MPa, which was much higher than that of the neat PC (37 MPa). The maximum tensile modulus value was 19% higher than that of neat PC. POLYM. COMPOS., 2013. © 2013 Society of Plastics Engineers     

Novel preparation method for improving the dispersion of ionic liquid‐modified montmorillonite in poly(ethylene terephthalate)

Thermally stable ionic liquids (ILs) were used to modify clay nanoparticles for use in the preparation of poly(ethylene terephthalate)/clay nanocomposites. Nanoclays with smaller particle size distributions were prepared with a two‐step centrifugation method that removed large particles from commercial montmorillonite (MMT). Scanning electron microscopy of aqueous dispersions of MMT and centrifuged clay (CMMT) illustrated that the average particle size of CMMT in water was much lower than that of MMT in water. Both CMMT and MMT were modified with imidazolium‐ and phosphonium‐based ILs. Fourier transform infrared spectroscopy revealed that the surfactants were associated with the clay surface. Thermal gravimetric analysis results indicated that clays modified with thermally stable ILs degraded above 300°C and could survive PET processing temperatures. Transmission electron microscopy for nanocomposites revealed an improvement in the dispersion of centrifuged nanoclays (modified with both imidazolium and phosphonium ILs) into the polymer matrix compared to non‐centrifuged modified MMT with larger particle sizes. X‐ray diffraction and differential scanning calorimetry data indicated that particle size distributions have a significant effect on the dispersion and rate of crystallization of nanoclays modified with imidazolium surfactants. There was, however, a less important effect of centrifugation on the dispersion of nanoclays modified with phosphonium surfactants. POLYM. COMPOS. 37:1259–1266, 2016. © 2014 Society of Plastics Engineers     

Starch‐based nanocomposites by reactive extrusion processing

Nanocomposites with unique material properties have been prepared from synthetic plastics and nanosilicates (nanoclay) until now, but not from biopolymers such as starch. The primary challenge in making biopolymeric nanocomposites is to achieve strong adhesion between nanoclay and polymer matrix. For the first time nanocomposites with superior properties have been successfully made from starch‐polycaprolactone (PCL) blends in the presence of montmorillonite (MMT) nanoclay. Reactive extrusion results showed that addition of a modified nanoclay at 3 % wt level increased elongation almost fourfold over that of pristine starch–PCL blends. X‐ray diffractions results showed dispersion of clay in the polymer matrix. The nanocomposites have better solvent‐resistance properties because of resistance to diffusion offered by clay platelets in the polymer matrix. Copyright © 2004 Society of Chemical Industry     

Chitosan modified MMT‐poly(AMPS) nanocomposite hydrogel: Heating effect on swelling and rheological behavior

Vulnerability of hydrogels against thermal circumstances may be substantially eliminated via incorporating nanoclay to prepare nanocomposite hydrogels. In this research, chitosan‐intercalated montmorillonite (ChitoMMT) was used as a bionanoclay to yield novel nanocomposite hydrogels based on 2‐acrylamido‐2‐methylpropanesulfonic acid. The bionanoclay is suitable especially for preparing biomaterials used in biomedical, food, and pharmaceutical applications, unlike conventional commercial nanoclays (alkyl ammonium‐intercalated MMT) which are not appropriate for bio‐applications due to toxicity of the intercalant particularly where the clay content is high. Two different crosslinkers (i.e., methylene bisacrylamide, and polyethyleneglycol dimethacrylate) were employed to synthesize the nanocomposites. The variations in swelling, rheological and thermal properties of the hydrogels were essentially attributed to thermally induced crosslink cleavage/formation depending upon the crosslinker nature. The nanocomposites comprised superior thermal properties in comparison with the clay‐free hydrogel counterpart. They can preserve substantially their swelling ability for longer heating periods. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

The TiO2–Clay-LDPE Nanocomposite Packaging Films: Investigation on the Structure and Physicomechanical Properties

The role of nanoclays and TiO₂ nanoparticle loadings were investigated on low density polyethylene crystalline structure, in addition to studying packaging film properties such as barrier, thermal and mechanical properties. The polymer crystal study indicated for the orthorhombic crystal phase and about 20% lower degree of crystallinity for nanocomposites containing more than 2 wt.% TiO₂ nanoparticles. Based on the X-ray diffraction technique, the dispersion of nanoclays was improved to almost good degree of clay exfoliation with the company of 4 wt.% TiO₂ nanoparticles. In agreement with XRD results, the TEM morphological studies mainly suggest that TiO₂ has a helpful effect on nanoclay exfoliation. The increase in degradation temperature of nanocomposites may be attributed to the formation of inorganic char on polymer melt. The barrier properties of TiO₂/clay nanocomposite packaging films depend mainly on nanoclay loading with an unclear trend from TiO₂ nanoparticles. The increase in elastic modulus and the yield stress of nanocomposite films showed great effects on film mechanical properties by nanoclays.     

Influence of surface‐modified nanoclay on the self‐organized nanostructure of segmented polyurethane composites

The nanoscale morphology of segmented polyurethane (SPU) nanocomposites containing various proportions of organomodified montmorillonite (MMT) and Laponite (dual modified using ionic amine modification followed by silane modification) was studied. These nanocomposites were prepared by solution casting and characterized using small‐angle X‐ray scattering (SAXS), transmission electron microscopy (TEM), variable‐temperature X‐ray diffraction (VT‐XRD) and modulated differential scanning calorimetry (MDSC). TEM micrographs show uniform dispersion of MMT in SPU nanocomposites, and the dispersion is better than in Laponite‐based ones. Nanocrystalline morphology development in annealed samples of the nanocomposites was studied using VT‐XRD (140 to 25 °C at constant cooling rate), which confirms the formation of near‐triclinic unit cell geometry with different planes of reflection depending on temperature, type of clay and modification (aspect ratio, polarity). It is found that clay (MMT) having higher aspect ratios imposes greater restrictions against the formation of crystallographic planes of various inclinations. The overall crystallinity of SPU appears less affected in the presence of Laponite as compared to MMT. This is confirmed by the MDSC results showing variations and multiplicity of the glass transition temperature and entropies. Finally, SAXS studies related to interdomain repeat distances and interfacial roughness give an in‐depth understanding regarding the effect of nanoclay on annealing, crystallinity and reinforcement of polymer microstructures. Such reinforcement effect is maximized in the case of dual‐modified Laponite‐based SPU. Copyright © 2011 Society of Chemical Industry     

Preparation of polystyrene–clay nanocomposites via dispersion polymerization using oligomeric styrene‐montmorillonite as stabilizer

This study describes the preparation of polystyrene–clay nanocomposite (PS‐nanocomposite) colloidal particles via free‐radical polymerization in dispersion. Montmorillonite clay (MMT) was pre‐modified using different concentrations of cationic styrene oligomeric (‘PS‐cationic’), and the subsequent modified PS‐MMT was used as stabilizer in the dispersion polymerization of styrene. The main objective of this study was to use the clay platelets as fillers to improve the thermal and mechanical properties of the final PS‐nanocomposites and as steric stabilizers in dispersion polymerization after modification with PS‐cationic. The correlation between the degree of clay modification and the morphology of the colloidal PS particles was investigated. The clay platelets were found to be encapsulated inside PS latex only when the clay surface was rendered highly hydrophobic, and stable polymer latex was obtained. The morphology of PS‐nanocomposite material (after film formation) was found to range from partially exfoliated to intercalated structure depending on the percentage of PS‐MMT loading. The impact of the modified clay loading on the monomer conversion, the polymer molecular weight, the thermal stability and the thermomechanical properties of the final PS‐nanocomposites was determined. Copyright © 2012 Society of Chemical Industry     

Bulk and surface mechanical properties of clay modified HDPE used in liner applications

High‐density polyethylene (HDPE)/clay nanocomposites were prepared by melt blending process. The HDPE was mixed with different organoclays and polyethylene‐grafted‐maleic anhydride was used as a compatibiliser. A masterbatch procedure was used to obtain final organoclays concentrations of 1, 2.5 and 5 wt%. The effects of various types of nanoclays and their concentrations on morphological, thermal and mechanical properties of nanocomposites were investigated. Surface mechanical properties such as instrumented nanohardness, modulus of elasticity and creep were also measured using a nanoindentation technique. Young's, storage and loss moduli, were found to be higher than that of the neat polymer at low loading (2.5 wt%) for clay Cloisite 15A and at higher loading (5 wt%) for clay Nanomer 1.44P. The ultimate strength and the toughness decreased slightly compared to pure HDPE. The differential scanning calorimetry analysis revealed that the peak temperature of the nanocomposites increased with increased clay content while the crystallinity decreased. Also, dynamic mechanical analysis revealed the storage and loss moduli are enhanced by addition of nanoclay. Both mechanical and thermal properties of HDPE/Nanomer 1.44P nanocomposite showed interesting trends. All properties first dropped when 1 wt% of the clay was added. Thereafter, a gradual increase or decrease then followed as the loading of Nanomer was increased. These trends were observed for all mechanical properties. The results obtained from nanoindentation tests for surface mechanical properties also showed similar trend to that of bulk measurements. Based on these measurements a nanoclay additive for a liner grade HDPE was selected. © 2011 Canadian Society for Chemical Engineering     

Bio‐based polymer nanocomposites based on layered silicates having a reactive and renewable intercalant

Soybean oil‐based polymer nanocomposites were synthesized from acrylated epoxidized soybean oil (AESO) combined with styrene monomer and montmorillonite (MMT) clay by using in situ free radical polymerization reaction. Special attention was paid to the modification of MMT clay, which was carried out by methacryl‐functionalized and quaternized derivative of methyl oleate intercalant. It was synthesized from olive oil triglyceride, as a renewable intercalant. The resultant nanocomposites were characterized by X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The effect of increased nanofiller loading in thermal and mechanical properties of the nanocomposites was investigated by thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA). The nanocomposites exhibited improved thermal and dynamic mechanical properties compared with neat acrylated epoxidized soybean oil based polymer matrix. The desired exfoliated nanocomposite structure was achieved when the OrgMMT loading was 1 and 2 wt % whereas partially exfoliated nanocomposite was obtained in 3 wt % loading. It was found that about 400 and 500% increments in storage modulus at glass transition and rubbery regions, respectively were achieved at 2 wt % clay loading compared to neat polymer matrix while the lowest thermal degradation rate was gained by introducing 3 wt % clay loading. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 2031–2041, 2013     

Effect of sodium montmorillonite nanoclay on the water absorbency and cationic dye removal of carrageenan-based nanocomposite superabsorbents

Nanocomposite superabsorbents were synthesized by simultaneously solution copolymerization of acrylamide (AAm) and sodium acrylate (Na-AA) in the presence of carrageenan biopolymer and sodium montmorillonite (Na-MMt) nanoclay. Potassium persulfate (KPS) and methylenebisacrylamide (MBA) were used as initiator and crosslinker, respectively. The structure and morphology of the nanocomposites were investigated using XRD, FTIR, scanning electron microscopy (SEM), and TEM techniques. The influence of nanoclay and carrageenan contents as well as monomer weight ratios on the degree of swelling of nanocomposites was studied. The optimum water absorbency was obtained at 10 wt% of clay, 10 wt% of carrageenan, and 1:1 of monomers weight ratio. The obtained nanocomposites were examined to remove of crystal violet (CV) cationic dye from water. The effect of carrageenan and clay content on the speed of dye adsorption revealed that while the rate of dye adsorption is enhanced by increasing the clay content up to 14 wt% of clay, it was decreased as the carrageenan increased in nanocomposite composition. The results showed that the pseudo-second-order adsorption kinetic was predominated for the adsorption of CV onto nanocomposites. The experimental equilibrated adsorption capacity of nanocomposites was analyzed using Freundlich and Langmuir isotherm models. The results corroborated that the experimental data fit the Freundlich isotherm the best.     

Mechanical and thermal properties of polypropylene nanocomposites using organically modified Indian bentonite

We report preparation and characterization of nanoclay from Indian bentonite and imported nanoclays, and their compounding with polypropylene (PP) and maleic anhydride‐grafted PP (MA‐g‐PP) in twin screw extruder. The compounded polymer/nanoclay nanocomposites (PNCs) are molded into a standard specimen for studying its tensile, flexural and impact strength. A wide angle X‐ray diffraction (WAXD) and transmission electron microscopy (TEM) study demonstrates intercalation of PP in nanoclays rather than exfoliation for both, indigenous and imported nanoclays. The tensile modulus increased by 41 and 39% for PNC1 (PNC with imported nanoclay) and PNC2 (PNC with indigenous nanoclay) with respect to PP. The flexural modulus for PNC1 and PNC2 also increases by 23 and 22% due to incorporation of 5% nanoclay in PP along with 5% MA‐g‐PP. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Exfoliation and dispersion enhancement in polypropylene nanocomposites by in‐situ melt phase ultrasonication

A novel process using ultrasonics to enhance the exfoliation and dispersion of clay platelets in polypropylene‐based nanocomposites has been proposed and investigated. The materials studied were isotactic polypropylene of various molecular weights reinforced with organophilic montmorillonite clay (nanoclay) at 4–6 wt% loadings. X‐ray diffraction (XRD) and rheological measurements, on a model system of nanoclay in mineral oil, were first used to determine ultrasonic energy requirements. The effectiveness of the proposed ultrasonic processing technique on polypropylene nanocomposites was evaluated by XRD and transmission electron microscopy (TEM). The effects of added maleic anhydride–grafted polypropylene compatibilizer, polypropylene molecular weight, and pretreatment of the nanoclays on the nanocomposite exfoliation were also investigated. Results indicate that ultrasonic processing of polymer nanocomposites in the melt state is an effective method for improving exfoliation and dispersion of nanoclays. Issues regarding molecular weight degradation, optimization, mechanical properties, and continuous processing are beyond the scope of the present study and are currently being investigated in our laboratory. Polym. Eng. Sci. 44:1773–1782, 2004. © 2004 Society of Plastics Engineers.     

Biodegradable nanocomposites based on starch/polycaprolactone/compatibilizer ternary blends reinforced with natural and organo‐modified montmorillonite

In this article, biodegradable polymer/clay nanocomposites were prepared. The matrices used were based on blends of Polycaprolactone (PCL) and Anhydride‐Functional Polycaprolactone (PCL‐gMA) with Thermoplastic Starch (TPS). Nanocomposites films based on PCL/TPS and PCL/PCL‐g‐MA/TPS blends reinforced with 1 and 3 wt % of natural montmorillonite and two organo‐modified ones were prepared by melt intercalation followed by compression molding. The study was designed focusing on packaging applications. Grafting maleic anhydride onto PCL was efficient to improve PCL/TPS compatibility but did not modify matrix/nanoclay interaction. Matrix compatibilization and nanoclays increased the Youn?s modulus and slightly decreased the maximum stress of the TPS/PCL matrix. Nanoclay functionalization improved nanoclay dispersion in the blends but it was not reflected in mechanical properties improvements. The water adsorption of the compatibilized matrix was reduced after clay incorporation. A slight decrease in the biodegradation rate was observed with the addition of nanoclay. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 44163.     

Preparation and characterization of nanocomposites based on thermoplastic elastomers from rubber–plastic blends

In the present work, thermoplastic elastomer (TPE)–clay nanocomposites (TPN) based on different rubber–plastic blends from ethylene–octene copolymer [Engage]–Polypropylene and brominated poly(isobutylene‐co‐paramethyl styrene)–nylon 6 were prepared by melt blending. Hexadecyltrimethylammonium bromide and octadecyl amine‐modified sodium montmorillonite were used as organoclays. The nanocomposites were prepared by adding the nanoclay separately into the rubber and plastic phases. The TPNs were characterized with the help of transmission electron microscopy (TEM) and X‐ray diffraction. The X‐ray diffraction peaks observed in the range of 3–10° for the modified clays disappeared in the thermoplastic elastomeric nanocomposites. TEM photographs showed exfoliation and intercalation of the clays in the range of 20–30 nm in the particular phase where the clay was added. Excellent improvement in mechanical properties like tensile strength, elongation at break, and modulus was observed on incorporation of the nanoclays in the rubber phase of TPN. When the nanoclay was added to the plastic phase, the mechanical reinforcement is comparatively poorer due to partial destruction of the crystallinity. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 99: 1645–1656, 2006     

Influence of Nanoclay Localization on Structure–Property Relationships of Polylactide‐Based Biodegradable Blend Nanocomposites

This article highlights the recent research achievements regarding the development of nanoclay‐containing biodegradable composites of polylactide (PLA)‐based immiscible blends. The structure–property relationships of particular blends, namely, PLA/poly(ε‐caprolactone), PLA/poly(butylene succinate), and PLA/poly[(butylene succinate)‐adipate], are studied with respect to the nanoclay incorporations. For different nanoclay types and concentrations, the morphologies of these nanocomposites are probed and correlated to their viscoelastic, mechanical, and thermal properties, along with their crystallization behavior and kinetics and gas permeability. The nanoclay dispersion and distribution characteristics are found to be key parameters influencing the final properties. In particular, nanocomposites with a higher degree of nanoclay dispersion exhibit significant enhancement in their mechanical, thermal, and barrier properties, and some agglomerations are effective as regards favorable crystallization behavior. In terms of the clay localization, the positioning of nanoclays at the interface reduces the minor phase size remarkably, because of the droplet encapsulation that counteracts coalescence. However, for improved understanding of the influence of nanoclay localization on the structure–property relationships of these blends, further systematic study is required. That is, nanocomposites with different localizations but the same nanoclay loads should be compared. This can be achieved by tuning the processing protocols and the nanoclay inclusion orders in the blends.     

Dynamic mechanical,rheological, and thermal properties of intercalated polystyrene/organomontmorillonite nanocomposites: Effect of clay modification on the mechanical and morphological behaviors

Polystyrene (PS)/organomontmorillonite nanocomposites were prepared by melt processing with a twin‐screw extruder. Sodium montmorillonite was organically modified with stearyl trimethyl ammonium chloride to evaluate the effect of clay modification on the performance of the nanocomposites. A comparative account of nanocomposites prepared with the commercial clay Cloisite 20A (C20A) is presented. X‐ray diffraction studies indicated that the clay layers were completely dispersed, and a delaminated structure was formed in the case of C20A/PS and organomontmorillonite/PS nanocomposites. The dispersion characteristics of the clays within the matrix polymer were further investigated through transmission electron microscopy analysis. Mechanical tests revealed increases in the tensile, flexural, and impact strengths of 83, 55, and 74%, respectively, for C20A/PS nanocomposites at a 5% clay loading. The viscoelastic response of the nanocomposites, studied with dynamic mechanical analysis, also showed a substantial increase in the storage modulus of the nanocomposites with the incorporation of organically modified nanoclays. Furthermore, the melt‐state rheology of the organically modified nanocomposites displayed three distinct regions—glassy, plateau, and terminal—from the high‐frequency region to the low‐frequency region, with a considerable increase in the storage modulus in the glassy and terminal regions. Differential scanning calorimetry and thermogravimetric analysis were also used to evaluate the effect of the addition of nanoclays on the glass‐transition temperature and thermal stability of the PS matrix. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009