Properties of a reactive‐graphitic‐carbon‐nanofibers‐reinforced epoxy

Our previous studies showed that herringbone graphitic GNFs surface‐derivatized with reactive linker molecules bearing pendant primary amino functional groups capable of binding covalently to epoxy resins. Of special importance, herringbone GNFs derivatized with 3,4′‐oxydianiline (GNF‐ODA) were found to react with neat butyl glycidyl ether to form mono‐, di‐, tri‐, and tetra‐glycidyl oligomers covalently coupled to the ODA pendant amino group. The resulting reactive GNF‐ODA (butyl glycidyl)_n nanofibers, r‐GNF‐ODA, are especially well suited for reactive, covalent incorporation into epoxy resins during thermal curing. Based on these studies, nanocomposites reinforced by the r‐GNF‐ODA nanofibers at nanofiber loadings of 0.15–1.3 wt% were prepared. Flexural property of cured r‐GNF‐ODA/epoxy nanocomposites were measured through three‐point‐bending tests. Thermal properties, including glass transition temperature (T_g) and coefficient of thermal expansion (CTE) for the nanocomposites, were investigated using thermal mechanical analysis. The nanocomposites containing 0.3 wt% of the nanofibers gives the highest mechanical properties. At this 0.3‐wt% fiber loading, the flexural strength, modulus and breaking strain of the particular nanocomposite are increased by about 26, 20, and 30%, respectively, compared to that of pure epoxy matrix. Moreover, the T_g value is the highest for this nanocomposite, 14°C higher than that of pure epoxy. The almost constant change in CTEs before and after T_g, and very close to the change of pure epoxy, is in agreement with our previous study results on a chemical bond existing between the r‐GNF‐ODA nanofibers and epoxy resin in the resulting nanocomposites. POLYM. COMPOS., 28:605–611, 2007. © 2007 Society of Plastics Engineers     

Microwave‐Assisted Reversible Coordination‐Mediated Polymerization for Self‐Healing Hybrid Materials: RGO@PDA Simultaneous as Catalyst and Nanocomposites in One‐Pot

In this article, polydopamine (PDA) is efficiently adhered on the surface of graphene oxide (GO) by mussel‐inspired chemistry. The obtained reduced GO/PDA (RGO@PDA) nanocomposites are used for catalyzing reversible coordination‐mediated polymerization under microwave radiation. Well‐defined and iodine‐terminated polyacrylonitrile‐co‐poly(n‐butyl acrylate) (PAN‐co‐PnBA) is successfully fabricated by using RGO@PDA nanocomposites as catalysts. Importantly, green and novel strategy of PAN‐co‐PnBA‐type self‐healing nanocomposite materials is further fabricated with RGO@PDA as additive after polymerization as catalyst in one‐pot. As a reinforcement agent, RGO@PDA can also improve the mechanical and self‐healing properties of hybrid materials, which opens up a novel and green methodology for the preparation of self‐healing hybrid materials.     

Effects of epoxy resin‐modified zinc‐ion‐coated nanosilica on structural,thermal and dynamic mechanical properties of propylene‐ethylene copolymer

This paper reports a comparative study of propylene–ethylene copolymer (EP) nanocomposites synthesized using zinc‐ion (Zn²⁺)‐coated nanosilica (ZNS) and the diglycidyl ether of bisphenol‐A (DGEBA, an epoxy resin)‐modified zinc‐ion‐coated nanosilica (EZNS) as nanofillers. These nanocomposites were prepared using the ‘melt mixing’ method at a constant loading level of 2.5 wt%. This loading level is much lower than that used for fillers in conventional composites. The EP nanocomposites were characterized using wide‐angle X‐ray diffractometer (WAXD), a thermo gravimetric analyzer (TGA), a differential scanning calorimeter (DSC), a dynamic mechanical analyzer (DMA) and scanning electron microscopy (SEM). DMA results showed a higher storage modulus for EP‐epoxy‐modified Zn²⁺‐coated nanosilica nanocomposite (EP‐EZNS) with respect to EP and EP‐Zn²⁺‐coated nanosilica nanocomposite (EP‐ZNS). In addition, TGA thermograms showed an increase in degradation temperature of EP in the presence of EZNS. Copyright © 2006 Society of Chemical Industry     

Functionalized graphene sheets‐epoxy based nanocomposite for cryotank composite application

Multifunctional high performance functionalized graphene sheets (FGSs) based epoxy nanocomposites were investigated to understand the feasibility that these FGSs‐epoxy nanocomposites can be applied to cryotank composite applications. The FGSs were successfully synthesized from graphite flakes through preparing graphite oxides by oxidizing graphite flakes first and next, thermally exfoliating the formed graphite oxides. These high performance FGSs were next incorporated into epoxy matrix resin system to generate the uniformly dispersed FGSs reinforced epoxy nanocomposites. The resultant FGSs‐epoxy nanocomposites significantly enhanced resin strength and toughness about 30–80% and 200–700% at room and low temperatures of −130°C, respectively, and reduced the coefficient of thermal expansion (CTE) of polymer resin at both below and above T_g about 25% at loading of 1.6 wt% FGSs, and increased T_g of polymer resin about 8°C at low loading of 0.4 wt% FGSs without deteriorating their good processability. We found that these significantly improved properties of FGSs‐reinforced epoxy nanocomposite were closely associated with high surface area and wrinkled structure of the FGSs. The further optimization will result the high performance FGSs‐epoxy nanocomposite suitable for use in the next generation multifunctional cryotank carbon fiber reinforced polymer (CFRP) composite applications, where better microcrack resistance and mechanical and dimensional stability are needed. POLYM. COMPOS., 2012. © 2012 Society of Plastics Engineers     

Preparation and characterization of epoxy nanocomposites containing surface‐modified graphene oxide

A three‐step grafting procedure has been used to graft the epoxy monomers (DER332) and the curing agents (diamino diphenyl methane (DDM), onto graphene oxide (GO) surface. The surface modification of GO has been performed by grafting of Jeffamine D‐2000, followed with subsequent grafting of DER332 and DDM, respectively. Fourier transform spectroscopy and thermogravimetric analysis indicate successful surface modification. The resulting modified GO, that is, (DED)‐GO, can be well dispersed in the epoxy monomers. The epoxy nanocomposites containing different GO contents can then be prepared through curing processes. The dispersion of GO in the nanocomposites is characterized by transmission electron microscopy. It is found that the tensile strength and elongation at break of epoxy nanocomposite with only 0.2 wt % DED‐GO are increased by 30 and 16% as compared with the neat epoxy resin, respectively. Dynamic mechanical analysis results show that 62% increase in storage modulus and 26°C enhancement in the glass transition temperature of the nanocomposite have been achieved with the incorporation of only 0.2 wt % of DED‐GO into the epoxy. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40236.     

Synthesis of bio‐based polymeric nanocomposites from acrylated epoxidized soybean oil and montmorillonite clay in the presence of a bio‐based intercalant

Polymeric nanocomposites were synthesized from functionalized soybean‐oil‐based polymer matrix and montmorillonite (MMT) clay using an in situ free radical polymerization reaction. Acrylated epoxidized soybean oil combined with styrene was used as the monomer. Organophilic MMT (OrgMMT) was obtained using a quaternized derivative of methyl oleate, which was synthesized from olive oil triglyceride, as a renewable intercalant. The resultant nanocomposites were characterized using X‐ray diffraction and atomic force microscopy. The effect of increased nanofiller loading on the thermal and mechanical properties of the nanocomposites was investigated using thermogravimetric analysis and dynamic mechanical analysis. It was found that the desired exfoliated nanocomposite structure was achieved when the OrgMMT loading was 1 and 2 wt%, whereas a partially exfoliated or intercalated nanocomposite was obtained for 3 wt% loading. All the nanocomposites were found to have improved thermal and mechanical properties as compared with virgin acrylated epoxidized soybean‐oil‐based polymer matrix. The nanocomposite containing 2 wt% OrgMMT clay was found to have the highest thermal stability and best dynamic mechanical performance. Copyright © 2010 Society of Chemical Industry     

Effect of graphene oxide size and structure on synthesis and optoelectronic properties of hybrid graphene oxide‐poly(3‐hexylthiophene) nanocomposites

Conjugated polymer‐layered filler nanocomposites have received extensive interest as multifunctional materials in various futuristic applications. In this study, the effect of graphene oxide (GO) particle size on the synthesis, optical, and electrochemical properties of in situ prepared graphene oxide (GO)‐poly(3‐hexylthiophene) (P3HT) nanocomposites have been studied. The intercalation of GO with P3HT is inferred from shifting and broadening of the characteristic D‐ and G‐bands of GO in Raman spectra and also the vibrational frequencies in FTIR. This interaction is further confirmed from increase of the optical band gap and the ellipsometry data. The UV–visible absorption maximum (λ _max) of P3HT decreases from 438 to 418 nm in the nanocomposite owing to ionic interactions between GO and the polymer causing a decrease of the polymer conjugation length. Compared to the homopolymer, the emission maximum of the composite is broadened and enhanced in intensity with 10 wt% GO but emission quenching is observed with GO nanoparticles. The evidence of polymer intercalation was also deduced from the determination of the basal spacing and unit cell dimensions of GO, using X‐ray diffraction data. Morphological studies using field emission scanning electron microscopy suggest that the crystalline rod‐like structures observed in the homopolymer have changed to more amorphous, flaky, and porous structures. The cyclic voltammetry studies show an increase in current with increasing GO content in the porous nanocomposites. POLYM. COMPOS., 38:852–862, 2017. © 2015 Society of Plastics Engineers     

Preparation and thermal properties of bio‐based gallic acid epoxy/carbon nanotubes composites by cationic ring‐opening reaction

In order to prepare the bio‐based polymeric materials, a gallic acid epoxy resin (GA‐ER) is synthesized by using biodegradable gallic acid, and the nanocomposites of GA‐ER/glycidyl methacrylate (GMA)/multiwalled carbon nanotubes (MWCNTs) were prepared by dual hybrid cationic ring‐opening reaction. Differential scanning calorimetry (DSC) results show that the curing reaction temperature of the nanocomposites is between 150 and 225°C. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) results suggest that MWCNTs are homodispersing in the GA‐ER/GMA matrix when the MWCNTs content is not more than 1.0 wt%. The glass transition temperature of the nanocomposite with 0.5 wt% MWCNTs is 9.3°C higher than that of pure resin system. The initial thermal degradation temperature and degradation activation energies E_a of the nanocomposite with 1.0 wt% MWCNTs is 10°C and 68.6 kJ/mol higher than that the pure resin system, respectively. POLYM. COMPOS., 37:3093–3102, 2016. © 2015 Society of Plastics Engineers     

Control of the functionality of graphene oxide for its application in epoxy nanocomposites

Amino- and epoxy-functionalized graphene oxide (GO) were synthesized separately through a wash-and-rebuild process utilizing two differently terminated silane coupling agents. The modified GO sheets were then incorporated into an epoxy resin to prepare nanocomposites. The addition of 0.2 wt% amino-functionalized GO (APTS-GO) yielded a 32% increase in Young's modulus (3.3 GPa) and 16% increase in tensile strength (81.2 MPa). Less reinforcement was observed with the epoxy-functionalized GO (GPTS-GO) but there was a more significant increase in ductility for GPTS-GO/epoxy, with the fracture toughness (critical intensity factor, K_IC) and fracture energy (critical strain energy release rate, G_IC) nearly doubling at 0.2 wt% loading (1.46 MPam^1/2 and 0.62 kJ/m² for K_IC and G_IC, respectively). Raman spectroscopy measurements revealed that the GPTS-GO was dispersed more uniformly than the APTS-GO in the epoxy matrix, and better interfacial stress transfer was found for the APTS-GO. Thus the wash-and-rebuild process affords a novel strategy for controlling the functionality of graphene in the quest to develop high-performance graphene-based nanocomposites.     

New aramid‐based nanocomposites: Synthesis and characterization

New type of nanocomposites containing various proportions of montmorillonite in aromatic polyamide was prepared via solution intercalation method. Aramid chains were synthesized by reacting 4,4′‐oxydianiline with isophthaloyl chloride in N,N′‐dimethyl acetamide. Dodecylamine was used as swelling agent to change the hydrophilic nature of montmorillonite into organophilic. Appropriate amounts of organoclay were mixed in the polymer solution using high‐speed mixer for complete dispersion of the clay. Thin films cast from these materials after evaporating the solvent were characterized by XRD, TEM, mechanical, thermal, and water absorption measurements. The structure and morphology of the nanocomposites determined by XRD and TEM revealed the formation of exfoliated and intercalated clay platelets in the aramid matrix. Mechanical data indicated improvement in the tensile strength and modulus of the nanocomposites with clay loading up to 6 wt%. The glass transition temperature increased up to 12 wt% clay content and thermal stability amplified with increasing clay loading. The water absorption reduced gradually as a function of organoclay and approached to zero with 20 wt% organoclay in the aramid. POLYM. ENG. SCI., 2008. © 2008 Society of Plastics Engineers     

Nanostructured thermosets from self‐assembled amphiphilic block copolymer/epoxy resin mixtures: effect of copolymer content on nanostructures

Nanostructure formation in thermosets can allow the design of materials with interesting properties. The aim of this work was to obtain a nanostructured epoxy system by self‐assembly of an amphiphilic diblock copolymer in an unreacted epoxy/amine mixture followed by curing of the matrix. The copolymer employed was polystyrene‐block‐poly(methyl methacrylate) (PS‐b‐PMMA). The thermoset system, formed by a diglycidyl ether of bisphenol A‐type epoxy resin and diaminodiphenylmethane hardener, was chosen to ensure the miscibility of most of the PMMA block until matrix gelation. Transparent materials with microphase‐separated domains were obtained for copolymer contents lower than 40 wt%. In systems containing 20 and 30 wt% block copolymer, the PS block formed spherical micelles or worm‐like structures before curing, which were stabilized through curing by the more compatible PMMA block phase. Nanostructured thermoset systems were successfully synthesized for self‐assembled amphiphilic block copolymer–epoxy/amine mixtures for copolymer contents lower than 40 wt%. Copyright © 2009 Society of Chemical Industry     

Functionalised multi‐walled carbon nanotubes for epoxy nanocomposites with improved performance

BACKGROUND: Carbon nanotubes (CNTs) are fast becoming key components in the production of high‐strength composite materials. Two methods to prepare nanocomposites by covalent bonding between an epoxy matrix and functionalised CNTs that acted as cross‐linkers during polymerisation were investigated. RESULTS: In the standard method, 1 wt% functionalised CNTs was dispersed in epoxy, hardener was added and the composite was cured. In the masterbatch approach, 1 wt% functionalised CNTs was mixed with epoxy in the presence of triethylamine accelerator, then cured. This yielded partially cured epoxy; additional hardener was required to achieve complete curing. Improvements were observed in storage modulus (E′), flexural modulus (E_B), wear resistance and hardness. Thermal stability did not change appreciably for samples prepared by either the standard or masterbatch methods. Variations in the results obtained as a function of preparation method, functionalised CNTs and hardener used are discussed. CONCLUSION: Epoxy nanocomposites having improved mechanical properties were obtained by incorporating functionalised CNTs. Better interaction between the epoxy and CNT was achieved using the masterbatch method; this was attributed to covalent bonding between the CNTs and epoxy. However, optimisation of the CNTs, accelerator and hardener used in composite preparation is required to obtain improved physical properties. Copyright © 2009 Society of Chemical Industry     

Enhanced coating properties of Ni‐La‐ferrites/epoxy resin nanocomposites

Coating properties of new Ni‐La‐ferrites/epoxy resin nanocomposites has been achieved using modified epoxy resin with Ni‐La‐ferrite nanoparticles in the form of NiLaFeO₄/epoxy nanocomposites using electrochemical impedance and sorption of water measurements. Simple solution method with ultrasonic assistance was used in the preparation of the new nanocomposites in situ while epoxy resin was prepared. The new materials were characterized by X‐ray diffraction analysis, thermogravimetric analysis, scanning electron microscopy, and electrochemical impedance spectroscopy. The nanocrystalline NiLaFeO₄ showed a good distribution and high compatibility forming strong interfacial adhesion within the epoxy matrix. Furthermore, it had ability to facilitate thermal degradation of the epoxy resin nanocomposite due to its catalytic effect. Temperatures at 10, 25, 50% weight loss and the normalized solid residue left at 500°C (NR500) were measured. The presence of nanocrystalline NiLaFeO₄ stabilized the char residue obtained at 500°C in the resulting composites. The Ni‐La‐ferrite nanoparticles decreased water sorption (WS) of the epoxy. The 5% and 10%‐ Ni‐La‐ferrites/epoxy nanocomposites showed least amount of WS among the epoxy composites. The 5 and 10% Ni‐La‐ferrite nanoparticles contents enhanced significantly the barrier behavior of the epoxy as coating of stainless steel. POLYM. COMPOS., 36:1875–1883, 2015. © 2014 Society of Plastics Engineers     

Physico‐mechanical properties of nano‐polystyrene‐decorated graphene oxide–epoxy composites

Nano‐polystyrene (nPS)‐decorated graphene oxide (GO) hybrid nanostructures were successfully synthesized using stepwise microemulsion polymerization, and characterized using Fourier transform infrared (FTIR) spectroscopy, X‐ray diffraction (XRD), field‐emission scanning electron microscopy and transmission electron microscopy. XRD and FTIR spectra revealed the existence of a strong interaction between nPS and GO, which implied that the polymer chains were successfully grafted onto the surface of the GO. The nPS‐decorated GO hybrid nanostructures were compounded with epoxy using a hand lay‐up technique, and the effect of the nPS‐decorated GO on the mechanical, thermal and surface morphological properties of the epoxy matrix was investigated using a universal tensile machine, Izod impact tester, thermogravimetric analysis and contact angle measurements with a goniometer. It was observed that in the epoxy matrix, GO improved the compatibility. © 2017 Society of Chemical Industry     

Thermal and mechanical properties of liquid‐like trisilanol isobutyl‐polyhedral oligomeric silsesquioxanes (POSS) derivative/epoxy nanocomposites

Liquid‐like trisilanol isobutyl polyhedral oligomeric silsesquioxanes derivative (L‐POSS‐D) was synthesized with γ‐(2,3‐epoxypropoxy)propytrimethoxysilane (KH560) as corona and polyetheramine M1000 as canopy. Its structure and properties were characterized by FTIR, XPS, TGA and Rheology data. Epoxy nanocomposites with 0.0, 0.5, 1.0 and 2.0 wt% content of L‐POSS‐D were prepared. T _g of the nanocomposites improved 47.6°C higher than pure epoxy resin. Mechanical properties, including flexural strength and impact toughness, were improved markedly with L‐POSS‐D. The morphologies of impact fracture were studied by SEM. POLYM. COMPOS., 38:691–698, 2017. © 2015 Society of Plastics Engineers     

In situ polymerization of bio‐based thermosetting polyurethane/graphene oxide nanocomposites

Novel bio‐based polyurethane/graphene oxide (GO) nanocomposites have been successfully synthesized from biorenewable epoxidized soybean‐castor oil fatty acid‐based polyols with considerable improvement in mechanical and thermal properties. The GO was synthesized via a modified pressurized oxidation method, and was investigated using Raman spectra, AFM and XPS, respectively. The toughening mechanism of GO in the bio‐based polyurethane matrix was explored. The elongation at break and toughness of polyurethane were increased by 1.3 and 0.8 times with incorporation of 0.4 wt % GO, respectively. However, insignificant changes in both mechanical strength and modulus were observed by adding GO. The results from thermal analysis indicated that the GO acts as new secondary soft segments in the polyurethane which lead to a considerable decrease in the glass transition temperature and crosslink density. The SEM morphology of the fracture surface after tensile testing showed a considerable aggregation of graphene oxide at concentrations above 0.4 wt %. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41751.     

Effect of water and crude oil on mechanical and thermal properties of epoxy‐clay nanocomposites

Epoxy‐clay nanocomposites were synthesized by high shear mixing (HSM) technique using diglycidyl ether of bisphenol A (DGEBA) epoxy reinforced by Nanomer I.30E nanoclay. Disordered intercalated with some exfoliated structure were found in the resultant nanocomposites. The fabricated samples were exposed to water and crude oil to investigate the effect of nanoclay addition on diffusivity and amount of liquid uptake. The results showed good improvement in the barrier properties of epoxy as a result of clay addition. The average reduction in diffusivity and maximum water uptake for nanocomposites containing 1% nanoclay were 51% and 8%, respectively. The maximum water uptake was about double the maximum oil ingress for both neat epoxy and nanocomposites. Obvious degradations in thermal and mechanical properties of neat epoxy and nanocomposites were observed as a result of liquid uptake; with less severe impact on nanocomposites. The reduction in glass transition temperature was about 8% for each 1% of water uptake for nanocomposites as compared to 15% for neat epoxy. The tensile strength and the elastic modulus of neat epoxy and nanocomposites were adversely affected by water and oil uptake while the fracture strain was slightly improved; a behavior found to be proportional to the amount of liquid uptake. The diffusion mechanism of water in neat epoxy was well predicted by Fickian model, while that of the nanocomposites was better fitted with Langmuir model. POLYM. COMPOS., 35:318–326, 2014. © 2013 Society of Plastics Engineers     

Thermomechanical and barrier properties of UV‐cured epoxy/O‐montmorillonite nanocomposites

Mixtures of an epoxy resin and organophilic montmorillonites were subjected to ultraviolet (UV)‐induced photopolymerization. Two types of commercially available nanoclays, namely Cloisite 30B and Cloisite Na⁺, were modified through interaction with organic compatibilizers (dodecylsuccinic anhydride, octadecylamine, octadecyl alcohol, and octadecanoic acid). The modified nanoclays, dispersed in the liquid epoxy resin at 5 wt%, were photopolymerized to get nanocomposite films. The kinetics of the photopolymerization was evaluated by means of real‐time Fourier transform infrared spectroscopy. The modified nanoclays and their nanocomposites were characterized through X‐ray diffractometry; transmission electron microscopy showed the presence of intercalated and partially exfoliated morphologies in the nanocomposites. Thermogravimetric and dynamic‐mechanical analyses showed an increase of the thermal properties and an increase of the glass transition temperatures of the nanocomposites compared with that of the neat UV‐cured resin. Finally, the oxygen barrier properties of nanocomposite films, coated on a polyethyleneterephtalate substrate, were evaluated; the decrease of permeability was correlated with the degree of exfoliation of the nanocomposites. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

Epoxidized Mesua ferrea L. seed oil‐plasticized thermostable PVC and PVC‐clay nanocomposites

The use of vegetable‐oil‐based polymeric plasticizers with nanotechnology can create new applications for plasticized poly(vinyl chloride) (PVC). Epoxidized Mesua ferrea L. (Ceylon Ironwood) seed oil was used as a plasticizer for PVC. Further, nanocomposites were prepared through an ex‐situ technique using epoxidized‐oil‐swelled organically modified montmorillonite (5 wt%) and PVC. Notable improvement in thermal and processing characteristics of the nanocomposites was observed over those of the virgin polymer (in both unplasticized and plasticized PVC), as studied by TGA. The prepared nanocomposites were characterized by FTIR, SEM, TEM, and XRD techniques. A dramatic decrease in viscosity (7‐fold) was observed in THF for a 10% solution of epoxidized‐oil‐modified PVC compared to unplasticized PVC in THF, as measured by Brookfield viscometer. Isothermal analysis at three different temperatures (100, 150, and 200°C) reveals sufficient stability of the epoxidized oil modified PVC nanocomposites, as confirmed by gravimetric and FTIR analysis. Augmentation of thermostability and good retention of mechanical properties of the (Mesua ferrea L.)‐plasticized‐PVC/clay nanocomposites with respect to rigid PVC vouch for the utility of the former as advanced industrial materials. J. VINYL ADDIT. TECHNOL., 18:168–177, 2012. © 2012 Society of Plastics Engineers     

Preparation and characterization of epoxy resin modified with alkoxysilane‐ functionalized poly(urethane‐imide) by the sol–gel process

The sol–gel process has been frequently employed for preparation of high performance silica/polymer composites. In this paper, novel sol–gel precursor triethoxysilane‐terminated poly(urethane‐imide) (PUI‐Si), combining the advantages of polyurethane (PU) and polyimide, was synthesized and characterized. Then PUI‐Si was incorporated into the epoxy resin matrix to prepare a series of EP/PUI‐Si organic‐inorganic hybrids through an in situ sol–gel process and crosslinking reactions. The thermal stability of EP/PUI‐Si hybrids was evaluated by thermogravimetric analysis and the results show that the PUI‐Si could significantly improve the thermal properties of epoxy resin. The initial decomposition temperature of composites with 50 wt% PUI‐Si reached 347.1 °C, 157.3 °C higher than that of neat epoxy resin. Furthermore, the tensile strength and breaking elongation can also be clearly improved by adding a suitable amount of PUI‐Si. Similarly, the water contact angle increased to 97.4° with 70 wt% PUI‐Si, showing a hydrophobic surface. The morphology was investigated by transmission electron microscopy and the results reveal that the silica particles are smaller than 20 nm and have a strong interaction with the epoxy resin matrix, resulting in the above‐mentioned high performance properties. Copyright © 2011 Society of Chemical Industry