Reduction of high content of free fatty acid in sludge palm oil via acid catalyst for biodiesel production

In this study, sulphuric acid (H₂SO₄) was used in the pretreatment of sludge palm oil for biodiesel production by an esterification process, followed by the basic catalyzed transesterification process. The purpose of the pretreatment process was to reduce the free fatty acids (FFA) content from high content FFA (> 23%) of sludge palm oil (SPO) to a minimum level for biodiesel production (> 2%). An acid catalyzed esterification process was carried out to evaluate the low content of FFA in the treated SPO with the effects of other parameters such as molar ratio of methanol to SPO (6:1-14:1), temperature (40-80 °C), reaction time (30-120 min) and stirrer speed (200-800 rpm). The results showed that the FFA of SPO was reduced from 23.2% to less than 2% FFA using 0.75% wt/wt of sulphuric acid with the molar ratio of methanol to oil of 8:1 for 60 min reaction time at 60 °C. The results on the transesterification with esterified SPO showed that the yield (ester) of biodiesel was 83.72% with the process conditions of molar ratio of methanol to SPO 10:1, reaction temperature 60 °C, reaction time 60 min, stirrer speed 400 rpm and KOH 1% (wt/wt). The biodiesel produced from the SPO was favorable as compared to the EN 14214 and ASTM D 6751 standard.     

棕榈油制备生物柴油的工艺条件研究

介绍了以甲醇钠为催化剂,精制棕榈油与甲醇进行酯交换反应制备生物柴油的工艺过程.采用正交实验的方法研究得到酯交换反应的最佳工艺条件为:醇油摩尔比6∶1,催化剂甲醇钠的质量分数为0.5%,反应温度60℃,反应时间60min,收率达到96%.该工艺设备简单,工艺成熟,适于中小规模生产.     

棕榈油碱催化制备生物柴油实验研究

用氢氧化钾作催化剂,考察了反应温度、催化剂用量、醇油摩尔比、反应时间对棕榈油和甲醇制备生物柴油产率的影响。结果表明,最佳反应条件为:反应温度40℃,催化剂用量0.6%,醇油摩尔比6∶1,反应时间2.0 h。此时,生物柴油产率可达97.82%。     

棕榈油碱催化制备生物柴油实验研究

用氢氧化钾作催化剂,考察了反应温度、催化剂用量、醇油摩尔比、反应时间对棕榈油和甲醇制备生物柴油产率的影响。结果表明,最佳反应条件为:反应温度40℃,催化剂用量0.6%,醇油摩尔比6∶1,反应时间2.0 h。此时,生物柴油产率可达97.82%。     

超临界法制备生物柴油的研究

生物柴油的制备方法有直接混合法、微乳液法、高温裂解法和酯交换反应法.针对超临界流体技术制备生物柴油的技术,分别介绍了超临界流体中化学反应的特点,国内外对超临界法制备生物柴油的研究进展,超临界法制备生物柴油的装置及工艺,影响超临界流体制备生物柴油的因素,如温度、醇油比、游离脂肪酸和水等,超临界流体制备生物柴油的工业化应用状况;展望了超临界流体技术制备生物柴油的发展趋势.     

Transesterification of vegetable oil to biodiesel fuel using alkaline catalyst

Biodiesel is gaining more and more importance as an attractive fuel due to the depleting fossil fuel resources. Chemically biodiesel is monoalkyl esters of long chain fatty acids derived from renewable feed stock like vegetable oils and animal fats. It is produced by transesterification in which, oil or fat is reacted with a monohydric alcohol in presence of a catalyst to give the corresponding monoalkyl esters. This article reports experimental data on the production of fatty acid methyl esters from vegetable oils, soybean and cottonseed oils using sodium hydroxide as alkaline catalyst. The variables affecting the yield and characteristics of the biodiesel produced from these vegetable oils were studied. The variables investigated were reaction time (1-3 h), catalyst concentration (0.5-1.5 w/wt%), and oil-to-methanol molar ratio (1:3-1:9). From the obtained results, the best yield percentage was obtained using a methanol/oil molar ratio of 6:1, sodium hydroxide as catalyst (1%) and 60 ± 1 °C temperature for 1 h. The yield of the fatty acid methyl ester (FAME) was determined according to HPLC. The composition of the FAME was determined according to gas chromatography. The biodiesel samples were physicochemically characterized. From the results it was clear that the produced biodiesel fuel was within the recommended standards of biodiesel fuel.     

废食用油生产生物柴油技术研究进展

综述了利用废食用油生产生物柴油的方法、以及所使用的催化剂研究状况.以废食用油为原料生产生物柴油主要有3种方法:两步催化法,一步催化法和超临界法.环境友好的廉价的固体酸碱催化废食用油连续生产生物柴油是今后的发展趋势.     

棕榈油酯交换制备生物柴油的反应动力学

在甲醇与棕榈油的摩尔比为6∶1和催化剂KOH用量为棕榈油质量1.0%的条件下,研究不同温度下棕榈油制备生物柴油的酯交换反应动力学,采用Origin软件拟合曲线方程,建立棕榈油酯交换反应的宏观动力学模型。研究结果表明:棕榈油制备生物柴油的酯交换反应遵循1.40级动力学方程,反应速率随温度的升高而加快,二者符合Arrhenius方程,该反应的活化能为27.23 kJ/mol,频率因子为1.4×103。文中研究建立的反应动力学模型将对扩大试验研究提供理论依据和基础数据支持。     

Transesterification of vegetable oil to biodiesel fuel using acid catalysts in the presence of dimethyl ether

The immiscibility of methanol and vegetable oil leads to a mass-transfer resistance in the transesterification of vegetable oil. To overcome this problem, dimethyl ether (DME) was used as an environmentally friendly cosolvent to produce a homogeneous solution. Methylesterifications of corn oil in both the presence and the absence of DME were performed using p-toluenesulfonic acid (PTSA), benzenesulfonic acid and sulfuric acid. PTSA showed highest catalytic activity. The yield of FAME reached 97.1% when 4 wt% of PTSA based on the oil weight was used at 80 °C with a reaction time of 2 h in the presence of DME. The obtained biodiesel was composed of methyl palmitate (9.1 wt%), methyl oleate (33.9 wt%), methyl linoleate (53.5 wt%), methyl linolenate (3.0 wt%) and methyl arachidate (0.5 wt%), and it was similar to the biodiesel compositions from corn oil as reported. The effects of concentrations of FFA and water on FAME yields were also investigated. All results suggested that the reaction rate was greatly improved by the addition of DME to the reaction system.     

Blending of hydrogenated low-erucic acid rapeseed oil,low-erucic acid rapeseed oil,and hydrogenated palm oil or palm oil in the preparation of shortenings

Two ternary systems of fats were studied. In the first system, low-erucic acid rapeseed oil (LERO), hydrogenated lowerucic acid rapeseed oil (HLERO), and palm oil (PO) were blended. In the second system, hydrogenated palm oil (HPO) was used instead of PO and was blended with LERO and HLERO. The blends were then studied for their physical properties such as solid fat content (SFC), melting curves by DSC, and polymorphism (X-ray). HPO showed the highest melting enthalpy after 48 h at 15°C (141±1 J/g), followed by HLERO (131±2 J/g), PO (110±2 J/g), and LERO (65±4 J/g). Binary phase behavior diagrams were constructed from the DSC and X-ray results. Iso-line diagrams of partial-melting enthalpies were constructed from the DSC results, and binary and ternary isosolid diagrams were constructed from the NMR results. The isosolid diagrams demonstrated formation of a eutectic along the binary blend of PO/HLERO. However, no eutectic effect was observed along the binary lines of HPO/HLERO, PO/LERO, HPO/LERO, or HLERO/LERO. The same results were found with the iso-line diagrams of partial-melting enthalpies. As expected, addition of PO or HPO increased polymorphic stability in the β′ form of the HLERO/LERO mixture.     

Comparative kinetics of transesterification for biodiesel production from palm oil and mustard oil

The kinetics of palm oil and mustard oil transesterification are compared. Transesterification of palm oil and mustard oil using KOH as a catalyst was performed at various reaction temperatures ranging from 40 to 60°C. The reaction steps are reversible and transesterification is favoured at elevated temperatures. The reaction step of triglyceride to diglyceride is the rate determining step (RDS) that controls kinetics of overall transesterification with activation energies of 30.2 and 26.8 kJ/mol for palm oil and mustard oil transesterification, respectively. It is found that percentage of saturated compounds play a vital role on transesterification kinetics. © 2011 Canadian Society for Chemical Engineering     

Synthesis of biodiesel fuel from safflower oil using various reaction parameters

Biodiesel fuel is gaining more and more importance because of the depletion and uncontrollable prices of fossil fuel resources. The use of vegetable oil and their derivatives as alternatives for diesel fuel is the best answer and as old as Diesel Engine. Chemically biodiesel fuel is the mono alkyl esters of fatty acids derived from renewable feed stocks like vegetable oils and animal fats. Safflower oil contains 75-80% of linoleic acid; the presence of this unsaturated fatty acid is useful in alleviating low temperature properties like pour point, cloud point and cold filter plugging point. In this paper we studied the effect of various parameters such as temperature, molar ratio (oil to alcohol), and concentration of catalyst on synthesis of biodiesel fuel from safflower oil. The better suitable conditions of 1:6 molar ratio (oil to alcohol), 60 degrees C temperature and catalyst concentration of 2% (by wt. of oil) were determined. The finally obtained biodiesel fuel was analyzed for fatty acid composition by GLC and some other properties such as flash point, specific gravity and acid value were also determined. From the results it was clear that the produced biodiesel fuel was with in the recommended standards of biodiesel fuel with 96.8% yield.     

KOH/bentonite catalysts for transesterification of palm oil to biodiesel

A potential application of KOH/bentonite as a catalyst for biodiesel production was studied. A series of KOH/bentonite catalysts was prepared by impregnation of bentonite from Pacitan with potassium hydroxide. The ratios between KOH and bentonite were 1:20, 1:10, 1:5, 1:4, 1:3, and 1:2. The characterization of KOH/bentonite and natural bentonite was conducted by nitrogen adsorption and XRD analysis. The effects of various reaction variables on the yield of biodiesel were investigated. The highest yield of biodiesel over KOH/bentonite catalyst was 90.70 ± 2.47%. It was obtained at KOH/bentonite 1:4, reaction time of 3 h, 3% catalyst, methanol to oil ratio of 6, and the reaction temperature at 60 °C.     

Continuous production of biodiesel fuel from vegetable oil using supercritical methanol process

A system for continuous transesterification of vegetable oil using supercritical methanol was developed using a tube reactor. Increasing the proportion of methanol, reaction pressure and reaction temperature can enhance the production yield effectively. However, side reactions of unsaturated fatty acid methyl esters (FAME) occur when the reaction temperature is over 300 °C, which lead to much loss of material. There is also a critical value of residence time at high reaction temperature, and the production yield will decrease if the residence time surpasses this value. The optimal reaction condition under constant reaction temperature process is: 40:1 of the molar ratio of alcohol to oil, 25 min of residence time, 35 MPa and 310 °C. However, the maximum production yield can only be 77% in the optimal reaction condition of constant reaction temperature process because of the loss caused by the side reactions of unsaturated FAME at high reaction temperature. To solve this problem, we proposed a new technology: gradual heating that can effectively reduce the loss caused by the side reactions of unsaturated FAME at high reaction temperature. With the new reaction technology, the methyl esters yield can be more than 96%.     

高酸值废油制备生物柴油的研究

以高酸值废弃油脂为原料,以同体酸为催化剂催化酸化油的预酯化反应,KOH催化转酯化反应,较系统地研究了醇-油摩尔比、反应温度、催化剂加入量、反应时间等因素对预酯化效果的影响.其优化的操作条件为:醇-油摩尔比8∶1,反应釜温度75℃,催化剂加入量为10%,反应4 h,高酸值废油的酸值由140 mg/g可降至3.8 ms/g,达到下一步酯交换阶段不出现皂化现象的要求.经KOH催化酯交换和精馏后制得的生物柴油产品部分主要指标达到德国现行生物柴油标准DIN V51606.     

Characterization of palm acid oil

Palm acid oil (PAO) is a by-product obtained from the alka-line refining of palm oil. It is used for making laundry soaps and for producing calcium soaps for animal feed formulations. The properties and composition of PAO may differ according to variations in the palm oil feedstock and the alkaline refining process. Because information on the characteristics of PAO is limited, this investigation aims to establish the properties of this product. Quality and oxidative parameters of 27 samples of PAO were determined. The six parameters analyzed were moisture and free fatty acid content, peroxide value, iodine value, saponification value and unsaponifiable matter. Headspace-gas-chromatographic (HSGC) analysis and gas-chromatographic analysis of the extract from Likens-Nickerson steam distillation of the samples were also carried out. Mean moisture content was 0.98%, free fatty acids 62.6% (palmitic acid), peroxide value 4.1 meq/kg, iodine value 50.2, saponification value 186 and unsaponifiable matter 0.53 HSGC profiles of a few samples showed the presence of one to three peaks, while the steam distillation extract showed the presence of aldehydes, ketones, furans and acids.     

固体酸催化油脂酯交换制备生物柴油

综述了固体酸催化制备生物柴油的优势、机理及研究进展,对固体酸催化制备生物柴油的研究方向进行了展望.     

Continuous production of biodiesel fuel from vegetable oil using immobilized Candida antarctica lipase

Candida antarctica lipase is inactivated in a mixture of vegetable oil and more than 1∶2 molar equivalent of methanol against the total fatty acids. We have revealed that the inactivation was eliminated by three successive additions of 1∶3 molar equivalent of methanol and have developed a three-step methanolysis by which over 95% of the oil triacylglycerols (TAG) were converted to their corresponding methyl esters (ME). In this study, the lipase was not inactivated even though 2∶3 molar equivalent of methanol was present in a mixture of acylglycerols (AG) and 33% ME (AG/ME33). This finding led to a two-step methanolysis of the oil TAG: The first-step was conducted at 30°C for 12 h with shaking in a mixture of the oil, 1∶3 molar equivalent of methanol, and 4% immobilized lipase; the second-step reaction was done for 24 h after adding 2∶3 molar equivalent of methanol (36 h in total). The two-step methanolysis achieved more than 95% of conversion. When two-step reaction was repeated by transferring the immobilized lipase to a fresh substrate mixture, the enzyme could be used 70 cycles (105 d) without any decrease in the conversion. From the viewpoint of the industrial production of biodiesel fuel production, the two-step reaction was conducted using a reactor with impeller. However, the enzyme carrier was easily destroyed, and the lipase could be used only several times. Thus, we attempted flow reaction using a column packed with immobilized Candida lipase. Because the lipase packed in the column was drastically inactivated by feeding a mixture of AG/ME33 and 2∶3 molar equivalent of methanol, three-step flow reaction was performed using three columns packed with 3.0 g immobilized lipase. A mixture of vegetable oil and 1∶3 molar equivalent of methanol was fed into the first column at a constant flow rate of 6.0 mL/h. The eluate and 1∶3 molar equivalent of methanol were mixed and then fed into the second column at the same flow rate. The final step reaction was done by feeding a mixture of eluate from the second column and 1∶3 molar equivalent of methanol at the same flow rate. The ME content in the final-step eluate reached 93%, and the lipase could be used for 100 d without any decrease in the conversion.     

Key fuel properties of palm oil alkyl esters

Methyl esters of vegetable oils have been successfully evaluated as diesel substitute. In the present study, other alkyl esters, namely ethyl and isopropyl esters of crude palm oil and crude palm stearin were synthesized via chemical transesterification reactions and subsequently evaluated for their fuel properties. Generally, these alkyl esters exhibit higher viscosity (4.4×10⁻⁶m²/s–5.2×10⁻⁶ m²/s) compared to that of petroleum diesel (4.0×10⁻⁶ m²/s). However, compared to petroleum diesel, these alkyl esters exhibit acceptable gross heat of combustion (39–41 MJ/kg). Originated from renewable origin, the low sulfur content in alkyl esters emits much lower SO₂. These alkyl esters are much safer than petroleum diesel in terms of safety for storage and transportation as they possess high flash points. They may find applications in the fuel industry besides utilization as oleochemicals.