Wood cellulose biocomposites with fibrous structures at micro- and nanoscale

High-strength composites from wood fiber and nanofibrillated cellulose (NFC) were prepared in a semi-automatic sheet former. The composites were characterized by tensile tests, dynamic mechanical thermal analysis, field-emission scanning electron microscopy, and porosity measurements. The tensile strength increased from 98 MPa to 160 MPa and the work to fracture was more than doubled with the addition of 10% NFC to wood fibers. A hierarchical structure was obtained in the composites in the form of a micro-scale wood fiber network and an additional NFC nanofiber network linking wood fibers and also occupying some of the micro-scale porosity. Deformation mechanisms are discussed as well as possible applications of this biocomposites concept.     

New biocomposites based on thermoplastic starch and bacterial cellulose

Bacterial cellulose, produced by Acetobacter Xylinum, was used as reinforcement in composite materials with a starch thermoplastic matrix. The composites were prepared in a single step with cornstarch by adding glycerol/water as the plasticizer and bacterial cellulose (1% and 5% w/w) as the reinforcing agent. Vegetable cellulose was also tested as reinforcement for comparison purposes. These materials were characterized by different techniques, namely TGA, XRD, DMA, tensile tests, SEM and water sorption assays. All composites showed good dispersion of the fibers and a strong adhesion between the fibers and the matrix. The composites prepared with bacterial cellulose displayed better mechanical properties than those with vegetable cellulose fibers. The Young modulus increased by 30 and 17 fold (with 5% fibers), while the elongation at break was reduced from 144% to 24% and 48% with increasing fiber content, respectively for composites with bacterial and vegetable cellulose.     

The effect of carbon nanofibres on self-healing epoxy/poly(ε-caprolactone) blends

The effects of carbon nanofibres (CNFs) on the mechanical performance and healing efficiency of self-healing epoxy/poly(ε-caprolactone) (PCL) blends were examined. Through a simple polymer blending process, phase-separated epoxy/PCL blends were prepared, which showed self-healing capability upon thermal activation. The introduction of CNFs into a co-continuous phase-structured epoxy/PCL system, at the content of as low as 0.2 wt.%, has been found to yield combinational improvements in the flexural strength, tensile strength, toughness and hardness with no adverse effect on the self-healing performance. Significantly enhanced mechanical performance by low content of CNFs enables the development of epoxies and advanced polymer composites with longer service life and less maintenance.     

Morphology, mechanical and thermal properties of graphene-reinforced poly(butylene succinate) nanocomposites

Graphene nanosheets (GNSs) reinforced poly(butylene succinate) (PBS) nanocomposites are facilely obtained by a solution-based processing method. Graphene nanosheets, which are derived from chemically reduced graphite oxide (GO), are characterized by AFM, TEM, XRD and Raman spectra. The state of dispersion of the GNSs in the PBS matrix is examined by SEM observations that reveals homogeneous distribution of GNSs in PBS matrix. A 21% increase in tensile strength and a 24% improvement of storage modulus are achieved by addition of 2.0 wt% of GNS. The electrical conductivity and thermal stability of the graphene-based nanocomposite are also improved. DSC measurement indicates that the presence of graphene sheets does not have a remarkable impact on the crystallinity of the nanocomposites. Therefore, the high performances of the nanocomposites are mainly attributed to the uniform dispersion of GNSs in the polymer matrix and strong interfacial interactions between both components.     

Polyoxymethylene composites with natural and cellulose fibres: Toughness and heat deflection temperature

Cellulose and abaca fibre reinforced polyoxymethylene (POM) composites were fabricated using an extrusion coating (double screw) compounding followed by injection moulding. The long cellulose or abaca fibres were dried online with an infrared dryer and impregnated fibre in matrix material by using a special extrusion die. The fibre loading in composites was 30 wt.%. The tensile properties, flexural properties, Charpy impact strength, falling weight impact strength, heat deflection temperature and dynamic mechanical properties were investigated for those composites. The fibre pull-outs, fibre matrix adhesion and cracks in composites were investigated by using scanning electron microscopy. It was observed that the tensile strength of composites was found to reduce by 18% for abaca fibre and increase by 90% for cellulose fibre in comparison to control POM. The flexural strength of composites was found to increase by 39% for abaca fibre and by 144% for cellulose fibre. Due to addition of abaca or cellulose fibre both modulus properties were found to increase 2-fold. The notched Charpy impact strength of cellulose fibre composites was 6-fold higher than that of control POM. The maximum impact resistance force was shorted out for cellulose fibre composites. The heat deflection temperature of abaca and cellulose fibre composites was observed to be 50 °C and 63 °C higher than for control POM respectively.     

The Effects of Thermal Cycles on the Impact Fatigue Properties of Thermoplastic Matrix Composites

The effects of thermal cycles on the impact fatigue properties of unidirectional carbon fibre reinforced polyetherimide (PEI) matrix composites were investigated. During the thermal cycles, samples were immersed into boiling water (100 °C) and subsequently to ice water (0 °C), 50, 200 and 500 times. The changes in viscoelastic properties of the composites were investigated by means of dynamic mechanical thermal analyzer (DMTA). At the second step, thermal cycled composites were subjected to repeated impact loadings, with different impact energies. Instrumented impact test results were presented as a function of force, energy, deformation during the experiments. The scanning electron microscope (SEM) studies were done in order to understand the morphology of fractured samples after impact fatigue loading. The number of thermal cycles and applied impact energy of the hammer are found to have a great importance on the fracture morphology of repeatedly impacted material, as expected.     

Reinforcement of ramie fibers on regenerated cellulose films

All-cellulose composite films reinforced with ramie fibers were prepared from aqueous NaOH–urea solvent system via a simple pathway. The structure and physical properties of the modified ramie fibers and composite films were characterized by scanning electron microscope (SEM), wide angle X-ray diffraction (WAXD), Fourier transform infrared spectrometer, ultraviolet–visible spectroscope, thermogravimetry, biodegradation tests and tensile tests. The results revealed that a good compatibility existed between the modified ramie fibers and cellulose matrix. The all-cellulose composite films exhibited high tensile strength, good optical transmittance, thermal stability, and biodegradability. The tensile strength and elastic modulus of the composite films increased with an increase of the ramie fibers. These high-strength biodegradable films prepared by a “green” pathway have potential applications as packaging materials and biomaterials.     

Preparation and characterization of permanently anti-static packaging composites composed of high impact polystyrene and ion-conductive polyamide elastomer

Antistatic composites composed of high impact polystyrene (HIPS) and NaSCN doped poly(ether-block-amide) (PEBA) solid-polymer-electrolyte (SPE) were successfully prepared in a Haake torque rheometer. The influence of PEBA component on the surface resistivity of PEBA-based SPE was extensively studied by surface resistivity test. The dependence of the surface resistivity of HIPS/SPE composites on both temperature and relative humidity (RH) was also investigated. Thermal decomposition behaviors, mechanical properties, and surface morphology of the HIPS/SPE composites were evaluated by thermal gravimetric analysis (TGA), tensile test, and scanning electron microscopy (SEM), respectively. The results show that the surface resistivity of the HIPS/SPE composites can be effectively reduced to 10⁹ Ω cm⁻² orders of magnitude when the SPE content reaches 20 phr. TGA result reveals that the antistatic HIPS/SPE (70/30 by wt.) composite can be fabricated by traditional thermoplastic processing method without any decomposition once the processing temperature is lower than 320 °C. SEM results show that the antistatic ability of HIPS/SPE composites is originated from the formation of continuous PEBA-based ion-conductive channels or networks.     

Preparation and properties of hollow glass microsphere-filled epoxy-matrix composites

Hollow glass microsphere (HGM)–filled epoxy composites, with filler content ranging from 0 to 51.3 vol.%, were prepared in order to modify the dielectric properties of the epoxy. The results showed that the dielectric constant (D_k) and dielectric loss (D_f) of the composites decreased simultaneously with increasing HGM content, which was critical for the provision of superior high-frequency device performance. Other properties of the composite, such as the coefficient of thermal expansion (CTE) and the glass transition temperature (T_g), were also improved. The improvement in these properties was related to strong interaction between the HGM and epoxy, which was indicated by the formation of an interphase between the HGM and epoxy-matrix. It was unsatisfactory in this study that the thermal conductivity of the composites also decreased with HGM content. In order to obtain relatively high thermal conductivity and a low dielectric constant simultaneously, this paper suggests further adding other filler.     

Synergistic effects of PEK-C/VGCNF composite nanofibres on a trifunctional epoxy resin

Polyetherketone cardo (PEK-C) nanofibres containing vapour-grown carbon nanofibres (VGCNFs) were electrospun, and used for toughening and reinforcing a triglycidyl amino phenol (TGAP) epoxy resin. The addition of PEK-C/VGCNF nanofibres to the epoxy resin led to the distribution of VGCNFs primarily within the phase separated PEK-C-rich domains. Synergistic effects of thermoplastic PEK-C and VGCNFs on the mechanical properties, phase morphologies and thermal stability of the resultant epoxy matrix composites were observed when the PEK-C/CNF nanofibres were blended at a low content into the epoxy resin. Strong and tough multifunctional nanocomposites were prepared with the addition of 5 wt.% PEK-C/CNF nanofibres to the epoxy matrix.     

Rubber composites based on graphene nanoplatelets,expanded graphite,carbon nanotubes and their combination: A comparative study

Solution styrene butadiene rubber (S-SBR) composites reinforced with graphene nanoplatelets (GnPs), expanded graphite (EG), and multiwalled carbon nanotubes (MWCNTs) were prepared and the electrical and various mechanical properties were compared to understand the specific dispersion and reinforcement behaviours of these nanostructured fillers. The electrical resistivity of the rubber composite gradually decreased with the increase of filler amount in the composite. The electrical percolation behaviour was found to be started at 15 phr (parts per hundred rubber) for GnP and 20 phr for EG filled systems, whereas a sharp drop was found at 5 phr for MWCNT based composites. At a particular filler loading, dynamic mechanical analysis and tensile test showed a significant improvement of the mechanical properties of the composites comprised of MWCNT followed by GnP and then EG. The high aspect ratio of MWCNT enabled to form a network at low filler loading and, consequently, a good reinforcement effect was observed. To investigate the effect of hybrid fillers, MWCNT (up to 5 phr) were added in a selected composition of EG based compounds. The formation of a mixed filler network showed a synergistic effect on the improvement of electrical as well as various mechanical properties.     

Thermo-mechanical properties of poly(vinylidene fluoride) modified graphite/poly(methyl methacrylate) nano composites

Poly(methyl methacrylate) (PMMA) nano composites were synthesized by melt compounding technique. Different graphite loadings were investigated, including some treated with poly(vinylidene fluoride) (PVDF). A homogeneous dispersion of graphite throughout the PMMA matrix was observed under microscopic analysis. Thermo-gravimetric analysis showed the incorporation of graphite resulted in improvement of thermal stability of neat PMMA. Dynamic mechanical thermal analysis also showed a significant improvement in the storage modulus over the temperature range of 25–150 °C. Coating the graphite with a small amount of PVDF was found to further extend the improvement in the modulus of the PMMA nano composite at 1 wt.% graphite loading.     

Carbon nanotube (CNT)-based composites as electrode material for rechargeable Li-ion batteries: A review

The ever-increasing demands for higher energy density and higher power capacity of Li-ion secondary batteries have led to search for electrode materials whose capacities and performance are better than those available today. Carbon nanotubes (CNTs), because of their unique 1D tubular structure, high electrical and thermal conductivities and extremely large surface area, have been considered as ideal additive materials to improve the electrochemical characteristics of both the anode and cathode of Li-ion batteries with much enhanced energy conversion and storage capacities. Recent development of electrode materials for LIBs has been driven mainly by hybrid nanostructures consisting of Li storage compounds and CNTs. In this paper, recent advances are reviewed of the use of CNTs and the methodologies developed to synthesize CNT-based composites for electrode materials. The physical, transport and electrochemical behaviors of the electrodes made from composites containing CNTs are discussed. The electrochemical performance of LIBs affected by the presence of CNTs in terms of energy and power densities, rate capacity, cyclic life and safety are highlighted in comparison with those without or containing other types of carbonaceous materials. The challenges that remain in using CNTs and CNT-based composites, as well as the prospects for exploiting them in the future are discussed.     

Fracture mechanisms of epoxy-based ternary composites filled with rigid-soft particles

Epoxy composites filled with different amounts of aggregate-free silica nanoparticles and phase-separated submicron rubber particles were fabricated to study the synergistic effect of multi-phase particles on mechanical properties of the composites. Compared with binary composites with single-phase particles, the ternary composites with both rigid and soft particles offer a good balance in stiffness, strength and fracture toughness, showing capacities in tailoring the mechanical properties of modified epoxy resins. It was observed that debonding of silica nanoparticles from matrix in the ternary composites was less pronounced than that in the binary composites. Moreover, the rubber particles became smaller and their shape tends to be irregular, affected by the presence of rigid silica nanoparticles. The toughening mechanisms in the epoxy composites were evaluated, and the enlarged plastic deformation around the crack tip, induced by the combination of rigid and soft particles, seems to be a dominant factor in enhancing fracture toughness of the ternary composites.     

Determination of particle size distributions and the degree of dispersion in nanocomposites

Objective of this study was the investigation of measurement techniques to determine the quality of the dispersion process of nanoparticles in polymer composites. In order to prepare the matrix suspension, alumina nanoparticles were dispersed applying shear mixing techniques in a high performance laboratory kneader. The product quality in liquid state was determined by means of dynamic light scattering (DLS) and centrifugal sedimentation analysis (CSA). However, particle measurements in carrier fluids like epoxy resin are complex and challenging. Measuring values like particle size distribution and grade of homogeneousness are strongly influenced by the sample preparation and adjustments of the measuring device. Within this study the machine settings and the formulation was analysed systematically. Hereby an identification of the key parameters and an optimisation of the measuring process were possible. Additionally, the composite was cured and analysed by scanning electron microscopy (SEM). Finally all measuring techniques were evaluated and compared among each other. Thus, DLS is the fastest method to measure spherically particles in the liquid matrix, CSA allows a certain deviation from the spherical shape and SEM gives a qualitative impression of the final particle size in cured composite condition.     

Controlled growth and investigations on the morphology and mechanical properties of hydroxyapatite/titania nanocomposite thin films

In this paper, the focus is on understanding the properties of nanocomposite hydroxyapatite (HAp)/titania (TiO₂) thin films with respect to TiO₂ concentration. HAp/TiO₂ nanostructured composite thin films with different TiO₂ concentrations were successfully fabricated by a simple sol–gel dip coating method. Highly stable HAp and TiO₂ sols were prepared prior to the formation of nanocomposite thin films. The coatings were performed under controlled dipping and heat treatment processes. Phase pure HAp and TiO₂ were well developed in the nanocomposite after the heat treatment and this was confirmed by XRD. The SEM and AFM analyses of HAp/TiO₂ nanocomposite coatings show the variation in the morphology as a consequence different TiO₂ concentration. This shows a reduction in the particle size to nanoscale due to the addition of TiO₂. The mechanical strength of the coating also increased upon the addition of TiO₂ as determined by nanoindentation. The composite thin films with 50 and 80 vol.% of TiO₂ show good mechanical strength when compared to other concentrations of TiO₂.     

Complex permeability and microwave absorbing properties of planar anisotropy carbonyl-iron/Ni0.5Zn0.5Fe2O4 composite in quasimicrowave band

Planar anisotropy carbonyl-iron (PACI)/Ni_0.5Zn_0.5Fe₂O₄ composite as absorbent filler in quasimicrowave band has been synthesized via ball-milling technique and solvothermal method. The effective permeability of the composite was measured and calculated. The result indicates that the magnetic loss in the composite is mainly caused by the natural resonance. Compared with the uncoated PACI particles, the permittivity of the composite decreased dramatically, and hence a dramatic enhancement of reflection loss (RL) was obtained in quasimicrowave band. This result indicates that our PACI/ferrite composite can be used as potential microwave absorbers in quasimicrowave band for its novel microwave properties.     

Structure-property relationship of SELF-sustained homogeneous ternary nanocomposites: Key issues to evaluate properties of rrP3HT wrapped MWNT dispersed in TPU

An interesting correlation between nature of wrapping, wrapping thickness and crystallinity of regioregular poly(3-hexyl thiophene) (rrP3HT) wrapped multi-walled nanotube (MWNT) arises due to different loading of rrP3HT and their combined effect on the properties of a ternary system prepared by uniform dispersion of wrapped CNT into thermoplastic polyurethane (TPU) are highlighted in the article. Data accumulated through different techniques demonstrate that 2.5 wt.% of rrP3HT with 0.5 wt.% of MWNT can be the ideal ratio of filler to achieve highest properties in these stable self-sustained homogeneous composites. Wrapping of rrP3HT on the wall of CNT through π-π and/or CH-π interaction is ascertained from shifting in peak position and I_asym/I_sym ratio of CC bond of rrP3HT in FTIR spectroscopy. Strong quenching of fluorescence intensity of rrP3HT in composite further support π-π interaction between rrP3HT and CNTs. SEM micrograph of rrP3HT/TPU blends suggest uniform globular dispersion of polythiophene into TPU matrix without any separate phase domain and addition of CNTs considerably reduce globule size. Single Tg(∼−40 °C, DMA, DSC, TMA) clearly ascertain the miscibility of composite. An ‘order to order transition’ through coil to rod transformation leads to strong, sharp red shifting (∼150 nm shift compared to pristine rrP3HT) in emission peaks of rr-poly (3-hexylthiophene) in blends. Further red shifting and highest quenching is observed in case of 2.5% rrP3HT loaded ternary system whereas blue shifting and quenching in case of 0.5 wt.% (non-uniform wrapping) and 5 wt.% (agglomerates) rrP3HT loading.     

Biomicrofibrilar composites of high density polyethylene reinforced with curauá fibers: Mechanical,interfacial and morphological properties

Vegetal fibers are used in polymer composites to improve mechanical properties, substituting inorganic reinforcing agents produced by non renewable resources, like fiberglass. The highest performance formulation in high density polyethylene, HDPE, composites reinforced with curauá fibers were studied, aiming to improve the interphase interaction and optimize the mechanical properties. The fiber content, the type and the concentration of coupling agent were tested. The composites and the pure materials were characterized by Fourier transform infrared spectroscopy and the fiber/matrix phase adhesion was evaluated by scanning electron microscopy. The mechanical properties and the micrographs showed that the best formulation is: 20 wt.% of milled curauá fibers and 2 wt.% poly(ethylene-g-maleic anhydride). The coupled composites are also less hygroscopic than the uncoupled composites. We conclude that the composites reinforced with curauá fibers have mechanical properties comparable to commercially produced composites of HDPE reinforced with fiberglass.     

Effect of coupling agent and nanoclay on properties of HDPE,LDPE, PP,PVC blend and Phargamites karka nanocomposite

High density polyethylene (HDPE), low density polyethylene (LDPE), polypropylene (PP) and poly(vinyl chloride) (PVC) were solution blended by using a mixture of xylene and tetrahydrofuran as solvent and polyethylene-co-glycidyl methacrylate (PE-co-GMA) as compatibilizer. The minimum ratio of solvents to obtain a homogenous solution was optimised. Wood polymer composites (WPC) were prepared by using solution blended polymer, wood flour and nanoclay. X-ray diffraction studies of WPC treated with 1 and 3 phr nanoclay showed higher exfoliation compared to WPC treated with 5 phr nanoclay. TEM study also supported the above findings. FTIR studies indicated an interaction between wood, PE-co-GMA and clay. SEM study indicated an increase in miscibility among polymers due to addition of PE-co-GMA as compatibilizer. Thermal stability improved on addition of clay to the WPC. WPC treated with 3 phr clay showed highest mechanical properties. Hardness and water absorption were improved significantly with the addition of nanoclay to wood/polymer composite.