Linear/network poly(ε-caprolactone) blends exhibiting shape memory assisted self-healing (SMASH)

Self-healing (SH) polymers are responsive polymeric materials that can repair mechanical damage such as cracks in an autonomous fashion. In most SH polymers studies reported to date, crack closure was either unaddressed or achieved by manual intervention. Here, we report a new strategy that utilizes shape memory (SM) to prepare novel SH polymers that are capable of simultaneously closing and rebonding cracks with a simple thermal trigger. This strategy, termed "shape memory assisted self-healing (SMASH)", is demonstrated in a blend system consisting of cross-linked poly(ε-caprolactone) network (n-PCL) with linear poly(ε-caprolactone) (l-PCL) interpenetrating the network, and exhibits a combination of SM response from the network component and SH capacity from the linear component. Thermomechanical analysis revealed that the thermoset, n-PCL, demonstrates reversible plasticity -a form of shape memory where large plastic deformation at room temperature is fully recoverable upon heating. This SM action assists to close any cracks formed during deformation and/or damage while l-PCL chains tackify the crack surfaces by diffusion to the free surface and ultimately across the area of damage during the same heating step as used for SM. In our study, we investigated the controlled damage and SMASH healing of blends with varying composition using tensile testing of essential work of fracture film specimens. The healing component, l-PCL used had a high M(w) (M(w) ～65k g/mol) to enable re-entanglement after diffusion across the interface while the shape memory component, n-PCL was prepared from PCL telechelic diacrylates and a tetrathiol cross-linker, yielding excellent shape memory. We found excellent self-healing of films by the SMASH mechanism, with near complete healing for l-PCL contents exceeding 25 wt %. Applications are envisioned in the area of self-healing bladders, inflated structure membranes, and architectural building envelopes.     

Investigation of the effect of addition of calcium stearate on the properties of low-density polyethylene/poly(ε-caprolactone) blends

Low-density polyethylene (LDPE) was blended with poly(ε-caprolactone) (PCL), prepared in proportions of 75/25, 50/50, and 25/75 (LDPE/PCL, wt/wt%). The effect of the addition of calcium stearate (CaSt) of these polymers was assessed by melting flow index, differential scanning calorimetry, tensile test, scanning electron microscopy (SEM), biodegradation in simulated soil with calcium determination, and enzymatic degradation. The addition of CaSt reduced the MFI of the PCL and of the 75/25 blend. The incorporation of 25 % of PCL slightly increased the T _m of LDPE. The tensile strength had no significant changes with the addition of CaSt and the polymers showed that they are incompatible according to this property. SEM showed poor interfacial interaction between PCL and LDPE, as well as that they are immiscible, and showed no significant changes on the morphology of the materials with the addition of CaSt. The results show that polymer samples after biodegradation in simulated soil present more calcium content than initial samples polymer. The soil analysis shows that the soil that contains the polymers submitted to thermal aging show smaller calcium content than the samples that were not aged. Lipase enzyme reinforced its specificity over PCL, and the addition of CaSt reduced the degradation of PCL and the 75/25 PCL/LDPE blend, however, it increased the rate of degradation of 50/50 and 25/75 blends.     

Liquid sensing properties of melt processed polypropylene/poly(ε-caprolactone) blends containing multiwalled carbon nanotubes

The sensing properties of polypropylene (PP)/poly(ε-caprolactone) (PCL) blends containing multiwalled carbon nanotubes (MWNT) were studied in terms of their electrical resistance change in presence of liquids (solvents). The preparation of co-continuous blends based on the double percolation concept was done by melt mixing of electrically conductive PCL composites containing 3 wt.% MWNT and neat PP in ratios of 30:70, 40:60, and 50:50. The electrical resistance change of the PCL-MWNT composites and blends was monitored in a solvent immersion/drying cycle. Various solvents, such as n-hexane, ethanol, methanol, water, toluene, chloroform, and tetrahydrofuran were successfully detected, yielding different responses and reversibility of the resistance changes.PP and PCL were tested separately for solvent sorption using ethanol and n-hexane, both showing a low sorption of n-hexane. Ethanol sorption was large for PCL and almost absent for PP. The 50/50 blend composites with 3 wt.% MWNT in the PCL phase presented larger resistance changes for n-hexane, showing larger sensing ability for this solvent compared to PCL composites with 1 and 3 wt.% loadings. The opposite response was observed for immersion in ethanol where the PCL-MWNT composites showed larger changes than the blends. As the ratio of the conductive PCL phase over PP in the blend composition (i.e. the overall MWNT content) decreased, larger resistance changes were observed. The liquid sensing properties of compression-moulded discs and melt-drawn filaments were compared indicating higher responses for the discs.     

Non-isothermal crystallization of poly(ε-caprolactone)-grafted multi-walled carbon nanotubes

Non-isothermal crystallization behavior of poly(ε-caprolactone) (PCL)-grafted multi-walled carbon nanotubes (MWNTs) was studied in order to determine the effects of functionalized MWNTs (f-MWNTs) on its crystallization behavior. Differential scanning calorimeter measurements showed that an introduction of f-MWNTs into the PCL molecules induced heterogeneous nucleation and the crystal growth process was significantly affected. X-ray diffraction showed a decrease in the crystallinity of composites with the addition of f-MWNTs in PCL, likely due to the occurrence of more heterogeneous nucleation induced by f-MWNTs in the samples. The activation energy for crystallization of PCL drastically reduced with the presence of 2 wt.% f-MWNTs in the samples and increased slightly with increasing content of f-MWNTs. A spherulite structure of PCL-grafted MWNTs with MWNTs at the center was developed, clearly indicating the nucleating action of MWNTs in the crystallization process. The experimental data were also analyzed using various kinetic models e.g., Avrami, Tobin, Ozawa, etc.     

The effect of matrix polarity on the properties of poly(o-methoxyaniline)–EVA blends

Poly(o-methoxyaniline) (POMA) doped with p-toluene sulfonic acid (TSA) was successfully melt blended with ethylene vinyl acetate copolymer (EVA). The effect of the matrix polarity as well as the blend composition on the properties of the blends was investigated using two grades of EVA as matrix. The lower polarity EVA contains 8% vinyl acetate (VA) (EVA₈) and the higher polarity EVA contains 33% VA (EVA₃₃). The surface resistivity of the POMA-EVA blends was found to decrease with an increase of POMA loading. The POMA-EVA₈ blends had a lower surface resistivity than POMA-EVA₃₃ blends which is attributed to the presence of a higher proportion of conductive POMA particles in the surface region resulting from the larger polarity difference between the POMA and the EVA₈ matrix. More uniform dispersion is observed from scanning electron microscopy (energy-dispersive X-ray spectroscopy) for POMA in EVA₃₃ compared to POMA in EVA₈ and this has been interpreted as being a consequence of the similar polarities between POMA and EVA₃₃. The mechanical properties of the blends were found to be affected by both POMA loading and matrix polarity. The oxygen barrier property of the POMA-EVA blends was found to increase with POMA loading in both high and low polarity EVA matrices.     

Tailoring impact toughness of poly(L-lactide)/poly(ε-caprolactone) (PLLA/PCL) blends by controlling crystallization of PLLA matrix

Melt blending poly(L-lactide) (PLLA) with various biodegradable polymers has been thought to be the most economic and effective route to toughen PLLA without compromising its biodegradability. Unfortunately, only very limited improvement in notched impact toughness can be achieved, although most of these blends show significant enhancement in tensile toughness. In this work, biodegradable poly(ε-caprolactone) (PCL) was used as an impact modifier to toughen PLLA and a nucleating agent was utilized to tailor the crystallization of PLLA matrix. Depending on the nucleating agent concentrations in the matrix and mold temperatures in injection molding, PLLA/PCL blends with a wide range of matrix crystallinity (10-50%) were prepared by practical injection molding. The results show that there is a linear relationship between PLLA matrix crystallinity and impact toughness. With the increase in PLLA crystalline content, toughening becomes much easier to achieve. PLLA crystals are believed to provide a path for the propagation of shear yielding needed for effective impact energy absorption, and then, excellent toughening effect can be obtained when these crystals percolate through the whole matrix. This investigation provides not only a new route to prepare sustainable PLLA products with good impact toughness but also a fresh insight into the importance of matrix crystallization in the toughening of semicrystalline polymers with a flexible polymer.     

Biodegradation trend of poly(ε-caprolactone) and nanocomposites

PCL nanocomposites based on two organically modified montmorillonites at 5% clay loading were biodegraded in a mature compost. All samples showed an effective degradation in compost but nanoclays were found to partially delay the process. Biodegradation carried out by microorganisms isolated from the compost showed that the bacterium Bacillus licheniformis was able to degrade the studied systems without considerable differences in the polymer degradation trend due to the presence of nanoclays.     

Tissue engineering scaffolds of mesoporous magnesium silicate and poly(ε-caprolactone)–poly(ethylene glycol)–poly(ε-caprolactone) composite

Mesoporous magnesium silicate (m-MS) and poly(ε-caprolactone)–poly(ethylene glycol)–poly(ε-caprolactone) (PCL–PEG–PCL) composite scaffolds were fabricated by solvent-casting and particulate leaching method. The results suggested that the incorporation of m-MS into PCL–PEG–PCL could significantly improve the water adsorption of the m-MS/PCL–PEG–PCL composite (m-MPC) scaffolds. The in vitro degradation behavior of m-MPC scaffolds were determined by testing weight loss of the scaffolds after soaking into phosphate buffered saline (PBS), and the result showed that the degradation of m-MPC scaffolds was obviously enhanced by addition of m-MS into PCL–PEG–PCL after soaking for 10 weeks. Proliferation of MG63 cells on m-MPC was significantly higher than MPC scaffolds at 4 and 7 days. ALP activity on the m-MPC was obviously higher than MPC scaffolds at 7 days, revealing that m-MPC could promote cell differentiation. Histological evaluation showed that the introduction of m-MS into PCL–PEG–PCL enhanced the efficiency of new bone formation when the m-MPC scaffolds implanted into bone defect of rabbits. The results suggested that the inorganic/organic composite of m-MS and PCL–PEG–PCL scaffolds exhibited good biocompatibility, degradability and osteogenesis.     

Scaffolds of poly (ε-caprolactone) with whiskers of hydroxyapatite

Scaffolds of Poly (ε-caprolactone)/hydroxyapatite were produced and studied for tissue engineering applications. The materials were selected due to its biodegradability (PCL) and bioactivity (HA), and above all their biocompatibility toward the human tissue. The composites produced were characterized by SEM, XRD, and EDS. By analyzing these characterizations it was possible to obtain further information about the composition and morphology aspects of all portions of the composite scaffold.     

Thermal behaviour of poly(ε-caprolactone)-poly(ethylene glycol)-poly(ε-caprolactone) tri-block copolymers

Thermal behavior of poly(-caprolactone)-poly(ethylene glycol)-poly(-caprolactone) tri-block copolymers with different block lengths is examined. Thermal behavior of specimens crystallized under the isothermal and dynamic condition are characterized by DSC. Also WAXD and SAXS are employed to investigate the structure. Depending on the relative length of each block, tri-block copolymers can be classified into three groups: PCL dominant crystallization; PEG dominant crystallization; and the competing case. When the crystallization of PEG and PCL are competing, the crystallization of each block shows strong dependency on the thermal hystory of crystallization, leading to multiple melting and crystallization peaks. Also, the typical micro-phase separation of block copolymers seems to play an important role, competing with crystallization, especially under the dynamic crystallization condition.     

Electrophoretic deposition of silicon-substituted hydroxyapatite/poly(ε-caprolactone) composite coatings

Silicon-substituted hydroxyapatite/poly(ε-caprolactone) composite coatings were prepared on titanium substrate by electrophoretic deposition in n-butanol and chloroform mixture. The effect of the concentration of poly(ε-caprolactone) in suspension on the morphology and the microstructure of coatings were investigated, furthermore, the thermal behavior and in vitro bioactivity were also investigated. The results show that the coarse and accidented silicon-substituted hydroxyapatite/poly(ε-caprolactone) composite coatings were obtained by electrophoretic deposition when the concentration of poly(ε-caprolactone) in suspension was 6–16 g/l. The adsorption of poly(ε-caprolactone) on the surface of Si–HA particles hinders the electrophoretic deposition of Si–HA. The shear-testing experiments indicated that the addition of poly(ε-caprolactone) in suspension is in favor of improving the bonding strength of the coatings. After immersion in simulated body fluid for 8 days, silicon-substituted hydroxyapatite/poly(ε-caprolactone) composite coatings have the ability to induce the bone-like apatite formation.     

Synthesis and thermal behavior of poly(ε-caprolactone) grafted on multiwalled carbon nanotubes with high grafting degrees

Poly(ε-caprolactone) (PCL) was grafted onto multiwalled carbon nanotubes (MWNTs) with high grafting degrees. The surface of MWNTs was first modified by 2-hydroxyethyl benzocyclobutene (BCB-EO) via a [2 + 4] cyclo-addition reaction. Polymerization of ε-caprolactone was conducted in the presence of BCB-EO modified MWNTs and the catalyst stannous octoate. Alternatively, the grafted-BCB-EO first reacted with CpTiCl₃ and then the reactant was used to catalyze polymerization of ε-caprolactone. The grafting degrees of PCL prepared from BCB-EO modified MWNTs can reach at least 94%, much higher than those prepared by other two conventional methods. TEM result shows that the morphology and thickness of the grafted PCLs strongly depend on the grafting degree and grafting method. The crystallization and melting behaviors of the MWNTs-grafted PCL were investigated. MWNTs can exert both nucleation and confinement effects on crystallization of the grafted PCL, leading to lower crystallinity but higher crystallization temperature (T_c) and melting temperature (T_m) of the grafted PCLs. It is found that crystallinity of the grafted PCLs increases with the grafting degree, but T_c and T_m also depend on the molecular weight.     

Preparation and characterization of magnetic poly(ε-caprolactone)-poly(ethylene glycol)-poly(ε-caprolactone) microspheres

In this article, nano-magnetite particles (ferrofluid, Fe₃O₄) were prepared by chemical co-deposition method. A series of biodegradable triblock poly(ε-caprolactone)-poly(ethylene glycol)-poly(ε-caprolactone) (PCL-PEG-PCL, PCEC) copolymers were synthesized by ring-opening polymerization method from ε-caprolactone (ε-CL) initiated by poly(ethylene glycol) diol (PEG) using stannous octoate as catalyst. And the magnetic PCEC composite microspheres were prepared by solvent diffusion method. The properties of the ferrofluid, PCEC copolymer, and magnetic PCEC microspheres were studied in detail by SEM, VSM, XRD, Malvern Laser Particle Sizer, ¹H-NMR, GPC, and TG/DTG. Effects of macromolecular weight and concentration of polymer, and the time for ultrasound dispersion on properties of magnetic microspheres were also investigated. The obtained magnetic PCEC microspheres might have great potential application in targeted drug delivery system or cell separation. This work was financially supported by Chinese Key Basic Research Program (2004CB518800 and 2004CB518807), and Sichuan Key Project of Science and Technology (06(05SG022-021-02)). Qian ZY and Wang H did the even work with Gou ML, and are the co-first authors for this paper.     

Nanocomposites of poly(ε-caprolactone) doped with titanium species

Organic–inorganic hybrid nanocomposites were prepared via in situ sol–gel process. The organic phase is a biodegradable polymer, poly(ε-caprolactone) (PCL), while the tetrabutyl titanate (TBT, Ti(OBu)₄) was used as inorganic precursor. Synthesis parameters like acidity medium and precursor amount were investigated in order to assess their influence on hybrid properties. The obtained nanocomposites were characterised by thermal analysis, spectroscopic techniques, transmission electronic microscopy (TEM) and X-ray diffraction to gather information on the structure of the nanocomposites. Mechanical properties and biodegradability were also evaluated. A reaction mechanism based on Fourier transform infrared spectroscopy and NMR results was proposed using methyl acetate as model compound. TEM micrographs of the nanocomposites show a fine good nanoparticles dispersion. Acidic conditions and 10 wt% of precursor lead to a nanocomposite with higher mechanical properties and biodegradability than PCL.     

Fabrication and characterization of injection molded poly (ε-caprolactone) and poly (ε-caprolactone)/hydroxyapatite scaffolds for tissue engineering

In this study, poly(ε-caprolactone) (PCL)/sodium chloride (NaCl), PCL/poly(ethylene oxide) (PEO)/NaCl and PCL/PEO/NaCl/hydroxyapatite (HA) composites were injection molded and characterized. The water soluble and sacrificial polymer, PEO, and NaCl particulates in the composites were leached by deionized water to produce porous and interconnected microstructures. The effect of leaching time on porosity, and residual contents of NaCl and NaCl/HA, as well as the effect of HA addition on mechanical properties was investigated. In addition, the biocompatibility was observed via seeding human mesenchymal stem cells (hMSCs) on PCL and PCL/HA scaffolds.The results showed that the leaching time depends on the spatial distribution of sacrificial PEO phase and NaCl particulates. The addition of HA has significantly improved the elastic (E′) and loss moduli (E″) of PCL/HA scaffolds. Human MSCs were observed to have attached and proliferated on both PCL and PCL/HA scaffolds. Taken together, the molded PCL and PCL/HA scaffolds could be good candidates as tissue engineering scaffolds. Additionally, injection molding would be a potential and high throughput technology to fabricate tissue scaffolds.     

Electrospun fibrous scaffold of hydroxyapatite/poly (ε-caprolactone) for bone regeneration

Development of fibrous scaffold of hydroxyapatite/biopolymer nanocomposite offers great potential in the field of bone regeneration and tissue engineering. Hydroxyapatite (HA)/poly (ε-caprolactone) (PCL) fibrous scaffolds were successfully prepared by electrospinning dopes containing HA and PCL in this work. It was found that pre-treating HA with γ-glycioxypropyltrimethoxysilane (A-187) was effective in improving HA dispersion both in solutions and in a PCL matrix. Mechanical properties of the scaffolds were greatly enhanced by the filling of A187-HA. The bioactivity of PCL was remarkably improved by the addition of HA and A187-HA. Fibroblasts and osteoblasts were seeded on scaffolds to evaluate the effect of A-187 on biocompatibility of HA/PCL composites. Based on this study, good dispersion of HA in PCL matrix was granted by pretreatment of HA with A-187 and A187-HA/PCL fibrous scaffolds were obtained by electrospinning. These results demonstrated that the scaffolds may possess improved mechanical performance and good bioactivity due to A187-HA incorporation.     

Compressive mechanical properties and deformation behavior of porous polymer blends of poly(ε-caprolactone) and poly(l-lactic acid)

Porous biodegradable polymeric scaffolds are developed by physically blending two different kinds of biodegradable polymers, PCL, and PLLA, for application in tissue engineering. The main objective of the development of this material is to control the mechanical properties, such as, elastic modulus and strength. The results from mechanical testing showed that the compressive mechanical properties of PCL/PLLA scaffold can be varied by changing the blend ratio. It also showed that these properties can be well predicted by the rule of mixture. The primary deformation mechanism of the scaffolds was found to be localized buckling of struts surrounding the pores. Localized ductile failure caused by PCL phase tends to be suppressed with increasing PLLA content. The immiscibility of PCL and PLLA caused the phase-separation morphology that strongly affected the macroscopic mechanical properties and the microscopic deformation behavior.     

Electro-active shape memory properties of poly(ε-caprolactone)/functionalized multiwalled carbon nanotube nanocomposite

One type of electroactive shape memory nanocomposite was fabricated, including cross-linked poly(ε-caprolactone) (cPCL) and conductive multiwalled carbon nanotubes (MWNTs). The cross-linking reaction of the pristine poly(ε-caprolactone) (PCL) was realized by using benzoyl peroxide (BPO) as an initiator. The raw MWNTs (Raw-M) were prefunctionalized by acid-oxidation process and covalent grafting with poly (ethylene glycol) (PEG), respectively. Three kinds of nanocomposites containing cPCL/Raw-M, cPCL/acid-oxidation MWNTs (AO-M) and cPCL/PEG grafted MWNTs (PEG-M) were obtained, and the mechanical, electrical and shape memory properties were further investigated. The influence of in vitro degradation on their shape memory and mechanical properties was also evaluated. The methyl thiazolyl tetrazolium (MTT) assay was performed to estimate their biocompatibility. The results displayed that these nanocomposites could perform favorable shape memory recovery both in hot water at 55 °C and in electric field with 50 V applied voltage. In addition, compared with cPCL/Raw-M and cPCL/AO-M, cPCL/PEG-M composite possessed more favorable properties such as mechanical, biocompatible, and electroactive shape memory functions. Therefore, the nanocomposite may be potential for application as smart bioactuators in biomedical field.     

Alkaline degradation study of linear and network poly(ε-caprolactone)

Alkaline hydrolysis of a polycaprolactone (PCL) network obtained by photopolymerization of a PCL macromer was investigated. The PCL macromer was obtained by the reaction of PCL diol with methacrylic anhydride. Degradation of PCL network is much faster than linear PCL; the weight loss rate is approximately constant until it reaches around 70%, which happens after approximately 60 h in PCL network and 600 h in linear PCL. Calorimetric results show no changes in crystallinity throughout degradation, suggesting that it takes place in the crystalline and amorphous phases simultaneously. Scanning electron microscopy microphotographs indicate that degradation is produced by a different erosion mechanism in both kinds of samples. The more hydrophilic network PCL would follow a bulk-erosion mechanism, whereas linear PCL would follow a surface-erosion mechanism. Mechanical testing of degraded samples shows a decline in mechanical properties due to changes in sample porosity as a consequence of the degradation process.     

Osteogenic differentiation of rat bone mesenchymal stem cells cultured on poly (hydroxybutyrate-co-hydroxyvalerate), poly (ε-caprolactone) scaffolds

Journal of Materials Science: Materials in Medicine - A thin endocrown restoration was often applied in endodontically treated teeth with vertical bite height loss or inadequate clinical crown...