Effect of resin system on the mechanical properties and water absorption of kenaf fibre reinforced laminates

The objective of this study is to compare the mechanical and water absorption properties of kenaf (Hibiscus cannabinus L.) fibre reinforced laminates made of three different resin systems. The use of different resin systems is considered so that potentially complex and expensive fibre treatments are avoided. The resin systems used include a polyester, a vinyl ester and an epoxy. Laminates of 15%, 22.5% and 30% fibre volume fraction were manufactured by resin transfer moulding. The laminates were tested for strength and modulus under tensile and flexural loading. Additionally, tests were carried out on laminates to determine the impact energy, impact strength and water absorption. The results revealed that properties were affected in markedly different ways by the resin system and the fibre volume fraction. Polyester laminates showed good modulus and impact properties, epoxy laminates displayed good strength values and vinyl ester laminates exhibited good water absorption characteristics. Scanning electron microscope studies show that epoxy laminates fail by fibre fracture, polyester laminates by fibre pull-out and vinyl ester laminates by a combination of the two. A comparison between kenaf and glass laminates revealed that the specific tensile and flexural moduli of both laminates are comparable at the volume fraction of 15%. However, glass laminates have much better specific properties than the kenaf laminates at high fibre volume fractions for all three resins used.     

Mechanical properties and failure characteristics of a recycled CFRP under tensile and cyclic loading

An examination has been made of the mechanical and failure properties of a recycled short carbon fiber reinforced plastic (rCFRP). The rCFRP samples were fabricated by the following process: the CFRP, consisting of epoxy resin with carbon fiber, is ground before mixing with acrylonitrile butadiene styrene resin with different weight fractions of CFRP. The tensile strength (σ_UTS) increased with increasing CFRP content, but dropped considerably for the sample with higher fiber content. From in situ measurement of localized failure in rCFRP, it appeared that material failure occurs even if a low tensile stress of 30% σ_UTS is applied. The localized damage was related to the pull-out (or debonding) of the fibers from the matrix. The fatigue strength increased with increasing the content of the recycled carbon fiber even for the samples with low tensile strength. This was attributed to the low crack driving force arising from severe crack closure. Details of the crack growth behavior were discussed using various crack growth models proposed in previous studies.     

Characterisation of carbon fibres recycled from carbon fibre/epoxy resin composites using supercritical n-propanol

Three different PAN based carbon fibres (Toray T600S, T700S and Tenax STS5631) were recycled from epoxy resin/carbon fibre composites using supercritical n-propanol. The recycled carbon fibres were characterised using single fibre tensile tests, SEM, XPS and micro-droplet test. The tensile strength and modulus of the recycled carbon fibre was very similar to the corresponding as-received carbon fibres. However, the surface oxygen concentration decreased significantly, which caused a reduction of the interfacial shear strength with epoxy resin.     

Effect of moisture on elastic and viscoelastic properties of epoxy and epoxy-based carbon fibre reinforced plastic filled with multiwall carbon nanotubes

In this study, we investigated the peculiarities of moisture absorption and moisture-induced effects on the elastic and viscoelastic flexural properties of epoxy resin and carbon fibre reinforced plastic (CFRP) filled with multiwall carbon nanotubes (MWCNTs). Short-term cyclic creep-recovery tests of moistened epoxy and CFRP filled with MWCNTs revealed improvements in creep resistance for both materials. The addition of MWCNTs to the epoxy resin suppressed the moisture absorption by the material, causing a reduction in the diffusion coefficient by 31% and equilibrium moisture content by 15%. The addition of MWCNTs reduced the flexural strength of moistened epoxy and CFRP samples by approximately half, and also lowered the flexural modulus by ∼1.4 and ∼3 times, elastic strain by 1.25 and 1.04 times, viscoelastic strain by 1.39 and 1.03 times, and plastic strain by 2.68 and 1.60 times, respectively.     

Nano-epoxy resins containing electrospun carbon nanofibers and the resulting hybrid multi-scale composites

For the first time, electrospun carbon nanofibers (ECNFs, with diameters and lengths of ∼200 nm and ∼15 μm, respectively) were explored for the preparation of nano-epoxy resins; and the prepared resins were further investigated for the fabrication of hybrid multi-scale composites with woven fabrics of conventional carbon fibers via the technique of vacuum assisted resin transfer molding (VARTM). For comparison, vapor growth carbon nanofibers (VGCNFs) and graphite carbon nanofibers (GCNFs) were also studied for making nano-epoxy resins and hybrid multi-scale composites. Unlike VGCNFs and GCNFs that are prepared by bottom-up methods, ECNFs are produced through a top-down approach; hence, ECNFs are more cost-effective than VGCNFs and GCNFs. The results indicated that the incorporation of a small mass fraction (e.g., 0.1% and 0.3%) of ECNFs into epoxy resin would result in substantial improvements on impact absorption energy, inter-laminar shear strength, and flexural properties for both nano-epoxy resins and hybrid multi-scale composites. In general, the reinforcement effect of ECNFs was similar to that of VGCNFs, while it was higher than that of GCNFs.     

Polyoxymethylene composites with natural and cellulose fibres: Toughness and heat deflection temperature

Cellulose and abaca fibre reinforced polyoxymethylene (POM) composites were fabricated using an extrusion coating (double screw) compounding followed by injection moulding. The long cellulose or abaca fibres were dried online with an infrared dryer and impregnated fibre in matrix material by using a special extrusion die. The fibre loading in composites was 30 wt.%. The tensile properties, flexural properties, Charpy impact strength, falling weight impact strength, heat deflection temperature and dynamic mechanical properties were investigated for those composites. The fibre pull-outs, fibre matrix adhesion and cracks in composites were investigated by using scanning electron microscopy. It was observed that the tensile strength of composites was found to reduce by 18% for abaca fibre and increase by 90% for cellulose fibre in comparison to control POM. The flexural strength of composites was found to increase by 39% for abaca fibre and by 144% for cellulose fibre. Due to addition of abaca or cellulose fibre both modulus properties were found to increase 2-fold. The notched Charpy impact strength of cellulose fibre composites was 6-fold higher than that of control POM. The maximum impact resistance force was shorted out for cellulose fibre composites. The heat deflection temperature of abaca and cellulose fibre composites was observed to be 50 °C and 63 °C higher than for control POM respectively.     

The influence of hydrothermal conditioning on the Mode-I,thermal and flexural properties of Carbon/Benzoxazine composites with a thermoplastic toughening interlayer

Carbon/Benzoxazine laminates with and without non-woven thermoplastic fibrous polyamide (PA) veils at the interlaminar regions were manufactured using Vacuum Assisted Resin Transfer Moulding (VARTM). The effect of the interlaminar thermoplastic veils on the Mode-I strain energy release rate (G_IC), flexural stiffness, glass transition temperature (T_g) and water absorption behaviour was determined using two commercially available Benzoxazine resins. Despite an increase in the maximum moisture content, the veils greatly enhanced G_IC by an increase in fibre bridging of PA fibres, with concurrent reductions in flexural stiffness. Water ingress resulted in large reductions in the T_g, although no significant change was observed due to the PA interlayers. Fibre bridging and fibre pull-out were the main mechanisms by which the veils assisted in resisting delamination. The presence of the water was observed to degrade mechanical properties due to a reduction in fibre/matrix interfacial strength, molecular degradation and plasticisation of the matrix.     

Mechanical properties of randomly oriented short Sansevieria cylindrica fibre/polyester composites

The tensile, flexural and impact properties of randomly oriented short Sansevieria cylindrica fibre/polyester (SCFP) composites are described for the first time in this work. Composites were fabricated using raw S. cylindrica fibres (SCFs) with varying fibre lengths and weight percents of fibre. When the length of the SCFs was increased, the tensile, flexural and impact properties of the composite were increased up to a 30-mm fibre length, and then a curtailment in properties occurred for higher fibre length composites. SCFP composites showed a regular trend of an increase in properties with fibre weight percent until 40% and afterwards a decrease in properties for composites with greater fibre weight percent. Tensile tests revealed that the tensile strength was about 76 MPa, the Young’s modulus was 1.1 GPa and the elongation at break was between 7% and 8.3%. The flexural strength and modulus were estimated to be around 84 MPa and 3 GPa, respectively. Impact tests exhibited a strength of approximately 9.5 J/cm². The analysis of the tensile, flexural and impact properties of short SCFP composites displayed a critical fibre length and optimum fibre weight percent of 30 mm and 40%, respectively. Scanning electron microscope (SEM) studies were carried out to evaluate the fibre/matrix interactions. The experimental tensile strengths were compared with the theoretical predictions and found to be in good agreement with Hirsch’s model. An X-ray diffraction (XRD) analysis of the composites exposed the presence of cellulose IV with a crystallinity index of 60% and crystallite size of 68 nm.     

Mechanical studies of single glass fibres recycled from hydrolysis process using sub-critical water

The study reports mechanical performance of the recycled glass fibres produced from a water-based solvolysis technology, known as the hydrolysis process. The chemical reaction was carried out using sub-critical water to dissolve polyester resin and recover the glass fibres from composites. The effect of temperatures, times, catalyst and water amount on mechanical properties of the recovered glass fibres were investigated. Scanning electron microscopy (SEM), energy dispersive X-ray (EDX) and time-of flight secondary ion mass spectroscopy (ToF-SIMS) analyses were also employed to examine the fibre surface associated with the polyester resin eliminated level after the hydrolysis reaction. The results revealed that by carefully adjusting the hydrolysis parameters the tensile strength and failure strain of the recycled fibres decrease by approximately 40-70% in comparison with virgin fibres while Young’s moduli remain similar. The relationship between the hydrolysis conditions, recovered fibres and mechanical performance was discussed in this study.     

Counting carbon fibres by electrical resistance measurement

Electrical Impedance Measurement has been used to measure the diameter of single carbon fibres to within 3% of the actual value measured by Scanning Electron Microscopy (SEM). The precision of the technique developed also allows for the accurate determination of the number of fibres present in a carbon fibre bundle, such data are important for the calculation of fibre tensile strength from the tensile force applied to carbon fibre bundles. The impedance of a single carbon fibre and carbon fibre bundles of up to 20 fibres have been measured, with results showing good agreement with theoretical values. The impedance of multiple lengths of carbon fibres ranging from 80 to 300 mm has also been studied, with the impedance being directly proportional to the fibre length, as per electrical theory. This technique will be suitable for determining the number of fibres in a virgin or recycled carbon fibre bundle.     

Reusing recycled fibers in high-value fiber-reinforced polymer composites: Improving bending strength by surface cleaning

Glass fiber-reinforced polymer (GFRP) composites and carbon fiber-reinforced polymer (CFRP) composites were recycled using superheated steam. Recycled glass fibers (R-GFs) and recycled carbon fibers (R-CFs) were surface treated for reuse as fiber-reinforced polymer (FRP) composites. Treated R-GFs (TR-GFs) and treated R-CFs (TR-CFs) were characterized by scanning electron microscopy (SEM) and remanufactured by vacuum-assisted resin transfer molding (VARTM). Most residual resin impurities were removed by surface treatment. Analysis indicated no adverse effect of surface treatment on bending strength. The mechanical properties of the TR-GF reinforced polymer (TR-GFRP) and TR-CF reinforced polymer (TR-CFRP) composites were determined and compared with those of R-GF reinforced polymer (R-GFRP) and R-CF reinforced polymer (R-CFRP). The bending strengths of R-GFRP (26%) and R-CFRP (49%) were very low, compared to that of virgin glass fiber-reinforced polymer (V-GFRP) and that of virgin carbon fiber-reinforced polymer (V-CFRP). The bending strength of TR-GFRP composites was improved to about 90% of that of V-GFRP, and the bending strength of TR-CFRP composites was improved to about 80% of that of V-CFRP.     

Phase morphology of nanofibre interlayers: Critical factor for toughening carbon/epoxy composites

Electrospun thermoplastic nanofibres were employed to toughen carbon/epoxy composites by direct deposition on carbon fibre fabrics, prior to resin impregnation and curing. The toughening mechanism was investigated with respect to the critical role of phase morphology on the toughening effect in carbon/epoxy composites. The influences of solubility in epoxy and melting characteristics of thermoplastics were studied towards their effects on phase structure and delamination resistance. For the three different thermoplastic nanofibre interlayers used in this work, i.e. poly(ε-caprolactone) (PCL), poly(vinylidene fluoride) (PVDF) and polyacrylonitrile (PAN) nanofibre interlayers, only PCL nanofibres produced toughening. Although cylinder-shaped fibrous macrophases existed in all three interlayer regions, only PCL nanofibres had polymerisation-induced phase separation with epoxy, forming ductile thermoplastic-rich particulate microphases on the delamination plane. These findings clearly show that the polymerisation-induced phase separation is critical to the interlayer toughening by thermoplastic nanofibres. An optimal concentration (15 wt.%) of PCL solution for electrospinning was found to produce composites with enhanced mode I interlaminar fracture toughness (G_IC), stable crack growth and maintained flexural strength and modulus.     

CF/EP composite laminates with carbon black and copper chloride for improved electrical conductivity and interlaminar fracture toughness

An experimental study was conducted to improve the electrical conductivity of continuous carbon fibre/epoxy (CF/EP) composite laminate, with simultaneous improvement in mechanical performance, by incorporating nano-scale carbon black (CB) particles and copper chloride (CC) electrolyte into the epoxy matrix. CF/EP laminates of 65 vol.% of carbon fibres were manufactured using a vacuum-assisted resin infusion (VARI) technique. The effects of CB and the synergy of CB/CC on electrical resistivity, tensile strength and elastic modulus and fracture toughness (K_IC) of the epoxy matrix were experimentally characterised, as well as the transverse tensile modulus and strength, Mode I and Mode II interlaminar fracture toughness of the CF/EP laminates. The results showed that the addition of up to 3.0 wt.% CB in the epoxy matrix, with the assistance of CC, noticeably improved the electrical conductivity of the epoxy and the CF/EP laminates, with mechanical performance also enhanced to a certain extent.     

Improving the flexural and thermomechanical properties of amino-functionalized carbon nanotube/epoxy composites by using a pre-curing treatment

A prior thermal (pre-curing) treatment of mixtures of epoxy monomer and amino-functionalized carbon nanotubes (CNTs) was used to promote a chemical reaction between the matrix and the reinforcement, favouring the formation of a strong interface. Samples of epoxy resin and different weight percentages of amino-functionalized multi-walled CNTs were prepared with and without the pre-curing treatment (150 °C, 1 h). The degree of dispersion of the nanofiller was better when this pre-curing treatment was used. This allowed a higher CNT content while keeping a high sample homogeneity. Without the pre-curing step, the addition of CNTs increases both the flexural strength and strain to failure by 45%. Moreover, with the pre-curing step, the nanocomposite with 0.25 wt.% CNTs presents an increase of flexural strength by 58% and strain to failure by 68% regard to neat epoxy resin.     

The effect of wollastonite incorporation on the linear firing shrinkage and flexural strength of dental aluminous core ceramics: A preliminary study

The aim of this study is to evaluate the effect of wollastonite (CaSiO3) material on the linear firing shrinkage and flexural strength of dental aluminous core porcelain. Twenty five specimens were prepared in a manner that each five of them contained 0%, 2%, 3%, 4%, and 5% wollastonite by weight. The linear firing shrinkage values were determined according to the formula given in the standard ANSI/ADA (American National Standards Institute/American Dental Association) 69 and the flexural strength of the specimens was evaluated using 3-point bending test. The results of this study showed that addition of wollastonite reduced the linear firing shrinkage and increased the flexural strength of dental aluminous core porcelain. The highest reduction (approx. 20%) in the linear firing shrinkage was obtained by the addition of 5% wollastonite. Kruskal–Wallis test found a statistically significant difference among the mean linear firing shrinkage values of the porcelain groups at the 95% confidence level (p < 0.05). Mann Whitney U statistical test was performed to demonstrate which porcelain groups show statistically significant difference. In spite of achieving 30% increase in the flexural strength by the addition of 2% wollastonite, no statistically significant difference was found among the mean flexural strength values of the porcelain groups (p > 0.05).     

Novel biocomposites from poly(trimethylene terephthalate) and recycled carbon fibres

Biobased composites from recycled carbon fibre and poly(trimethylene terephthalate) (PTT) were fabricated by extrusion followed by injection moulding. The mechanical, thermal and morphological properties of the composites were investigated as a function of recycled carbon fibre content. The mechanical properties such as tensile, flexural and notched impact strength as well as tensile and flexural modulus of the composites increased with increasing recycled carbon fibre content. The improvement of stiffness and toughness of composite materials is one of the important findings of this investigation. Experimental values of tensile strength and modulus were compared with parallel, series and Hirsch’s models. The morphology of the composites was analysed by scanning electron microscopy. Differential scanning calorimetry, thermogravimetric analysis and dynamic mechanical analysis were used to measure the thermal properties of the composites. Recycled carbon fibre loading appreciably improved the storage modulus of PTT. Thermal stability and crystallization temperature of PTT also improved with the recycled carbon fibre content.     

Influence of refiner fibre quality and fibre modification treatments on properties of injection-moulded beech wood–plastic composites

Thermo-mechanical pulp (TMP) fibres made from beech wood were produced using increasing refiner gap widths and thus with increasing fibre length and coarseness. Fibres (60% by weight) were compounded in an internal kneading mixer using high-density polyethylene as the matrix and injection-moulded. Fibre lengths and length/width ratios were determined (a) before processing and (b) after injection-moulding and Soxhlet extraction using the optical FibreShape system. An increase in fibre length resulted in a decrease in water absorption and an improvement in flexural strength and modulus of elasticity of the wood–plastic composites (WPC). However, flexural strength of the WPC with TMP fibres was not improved compared to WPC with wood flour when maleic anhydride-grafted polyethylene (MAPE) was used as a coupling agent. After injection-moulding, differences in length of the various TMP fibre types were minor. Fibre geometry before processing strongly influences the water absorption and flexural properties of the composite. Fibre treatment with emulsified methylene diphenyl diisocyanate (EMDI) resin before compounding was shown to be equally efficient in reducing water absorption and improving flexural strength as the addition of MAPE during the compounding step.     

Flexural properties of hemp fibre reinforced polylactide and unsaturated polyester composites

In this work, flexural strength and flexural modulus of chemically treated random short and aligned long hemp fibre reinforced polylactide and unsaturated polyester composites were investigated over a range of fibre content (0-50 wt%). Flexural strength of the composites was found to decrease with increased fibre content; however, flexural modulus increased with increased fibre content. The reason for this decrease in flexural strength was found to be due to fibre defects (i.e. kinks) which could induce stress concentration points in the composites during flexural test, accordingly flexural strength decreased. Alkali and silane fibre treatments were found to improve flexural strength and flexural modulus which could be due to enhanced fibre/matrix adhesion.     

Recycled carbon fibre-reinforced polypropylene thermoplastic composites

Comingled carbon fibre (CF)/polypropylene (PP) yarns were produced from chopped recycled carbon fibres (reCF) (20 mm in length, 7-8 μm diameter) blended with matrix polypropylene staple fibres (60 mm in length, 28 μm diameter) using a modified carding and wrap spinning process. Microscopic analysis showed that more than 90% of the reCF were aligned along the yarn axis. Thermoplastic composite test specimens fabricated from the wrap-spun yarns had 15-27.7% reCF volume content. Similar to the yarn, greater than 90% of the reCF comprising each composite sample made, showed a parallel alignment with the axis of the test specimens. The average values obtained for tensile, and flexural strengths were 160 MPa and 154 MPa, respectively for composite specimens containing 27.7% reCF by volume. It was concluded that with such mechanical properties, thermoplastic composites made from recycled CF could be used as low cost materials for many non-structural applications.     

Biocomposites from Musa textilis and polypropylene: Evaluation of flexural properties and impact strength

Abaca (Musa textilis)-reinforced polypropylene composites have been prepared and their flexural mechanical properties studied. Due to their characteristic properties, M. textilis has a great economic importance and its fibers are used for specialty papers. Due to its high price and despite possessing very distinctive mechanical properties, to date abaca fibers had not been tested in fiber-reinforced composites. Analysis of materials prepared showed that, in spite of reduced interface adhesion, flexural properties of the PP composites increased linearly with fiber content up to 50 wt.%. Addition of a maleated polypropylene coupling agent still enhanced the stress transfer from the matrix to the reinforcement fiber. As a result, composites with improved flexural properties were obtained. The mechanical properties of matrix and reinforcing fiber were evaluated and used for modelling both the flexural strength and modulus of its composites. In addition, the impact strength of materials was evaluated. Comparison with mechanical properties of composites reinforced with fiberglass points out the potentiality of abaca-reinforced polypropylene composites as suitable substitutes in applications with low impact strength demands.