纳米复合涂料

<正>201402029应用于防腐领域的聚丙烯酸-纳米粘土复合涂料及其制备[刊,英]/Malin,Franci等//Progress in Organic Coatings.-2013,76(10).-1471~1476聚丙烯酸-纳米粘土复合涂料是一种通过将蒙脱土纳米粒子(纳米粘土)分散于聚合物基料中制得的新型涂料。研究结果表明了蒙脱土纳米粒子能显著提高丙烯酸复合涂料的屏蔽性能。本文采用两步分散法制备聚丙烯酸-纳米粘土复合涂料。例如将蒙脱土纳米粒子分别以0、1%、2%、4%(质量分数)加入至聚丙烯酸     

有机蒙脱土改性无溶剂环氧涂料的研究

利用熔融插层法将有机蒙脱土引入环氧树脂体系，制备出含有纳米分散蒙脱土的无溶剂环氧涂料。研究了有机蒙脱土和环氧树脂不同的插层工艺、有机蒙脱土在环氧树脂中插层和剥离的效果、以及通过改变有机蒙脱土的含量，对漆膜的性能的影响。分析有机蒙脱土在无溶剂环氧防腐蚀涂料中的作用并优化配方。研究证明，加入有机蒙脱土以后，在不增加无溶剂环氧涂料黏度和不降低漆膜力学性能的基础上，耐化学腐蚀性能有了明显提高。     

纳米TiO2与有机蒙脱土协同增强环氧树脂的性能

将纳米TiO2与有机蒙脱土共同复合到环氧树脂中,成功地制备出了一种在多项性能上都有大幅提高的纳米复合材料。力学性能测试和热分析表明：所得的纳米复合材料在拉伸、冲击、玻璃化转变温度和热分解温度等多项性能上都比纯环氧树脂和有机蒙脱土/环氧树脂纳米复合材料有大幅提高。X射线衍射和透射电镜结果表明,这是由于利用了有机蒙脱土、纳米TiO2与环氧树脂间的相互作用,使蒙脱土层高度剥离,所得的二维蒙脱土纳米单片与零维纳米TiO2颗粒交错分布于树脂基体中。     

环氧树脂/蒙脱土纳米复合材料性能的研究

用一种新型的热稳定性较好的改性剂2，2’-二[4-(4-氨基苯氧基)苯基]-丙烷(BAPP)改性钠基蒙脱土，再与环氧树脂进行纳米复合制备了环氧树脂／蒙脱土纳米复合材料。讨论了蒙脱土用量对环氧树脂／蒙脱土纳米复合材料性能的影响，并对其结构和性能进行了表征和测试。结果表明：改性使蒙脱土层间距变大，制备出的环氧树脂／蒙脱土纳米复合材料剥离结构较好，环氧树脂／蒙脱土纳米复合材料的玻璃化转变温度和动态储能模量随改性蒙脱土用量的增加呈现较好的递增趋势。     

聚合物/蒙脱土纳米复合材料研究进展

文章简要介绍了蒙脱土的结构,概述了聚合物/蒙脱土纳米蒙脱土材料的结构及性能,详细介绍了聚丙烯(PP)/蒙脱土、聚乙烯(PE)/蒙脱土、环氧树脂(EP)/蒙脱土纳米复合材料国内外最新的研究进展,叙述了聚合物/蒙脱土纳米复合材料优良的力学性能和热学性能。最后对聚合物/蒙脱土纳米复合材料的未来发展做了预测。     

多功能高性能环氧树脂复合材料的制备

通过将有机蒙脱土和纳米TiO_2共同添加到环氧树脂中,制备出一种在多项性能上都有大幅提高的高性能多功能有机蒙脱土/纳米TiO_2/环氧树脂复合材料。通过XRD和TEM分析可知,由于利用了有机蒙脱土、纳米TiO_2与环氧树脂间的相互作用,蒙脱土层被高度剥离,所得的二维蒙脱土纳米单片与零维纳米TiO_2颗粒交错分布于树脂基体中。测试表明:有机蒙脱土/纳米TiO_2/环氧树脂复合材料在多项性能上都比纯环氧树脂和有机蒙脱土/环氧树脂复合材料高,拉伸模量分别提高了254.75%和135.69%,拉伸强度分别提高了181.53%和243.46%,弯曲模量分别提高了121.12%和106.04%,弯曲强度分别提高了125.25%和116.98%,缺口冲击强度分别提高了165.57%和137.23%;同时材料的耐沾污性也达到了0级的无污染水平。     

纳米蒙脱土阻燃涂料的阻燃性能研究

采用锥形量热仪研究了蒙脱土纳米复合涂料的阻燃性,分析了不同含量的纳米蒙脱土对阻燃性的影响.结果表明,纳米复合涂料的热释放速率、质量损失和质量损失速率等随着复合涂料中蒙脱土含量的增加而降低;当蒙脱土含量达到15%时,阻燃性能达到最佳值.用硅烷偶联剂KH-560对蒙脱土表面处理后制备的复合涂料,其热释放速率、质量损失和质量损失速率都有所下降,阻燃性能更优越.     

环氧树脂/有机蒙脱土胶粘剂的制备及耐蚀性研究

采用有机蒙脱土对环氧树脂改性,制备了纳米有机蒙脱土/环氧树脂复合胶粘剂,同时用5因素3水平正交试验研究了关键参数对环氧树脂胶粘剂拉伸剪切强度的影响.结果表明,优化配制的新型胶粘荆有效地改善了界面的粘接性能.对胶粘剂的耐介质性能也进行了研究.     

纳米蒙脱土/环氧树脂胶粘剂最佳组分的优化选择

将有机化处理后的蒙脱土作为填料，通过插层复合的方法制备出纳米蒙脱土／环氧树脂胶粘剂，进行了拉伸强度、硬度及XRD测试，并与粉煤灰、未处理蒙脱土作填料的环氧胶粘剂进行了性能对比。，试验结果表明，当加入质量分数5％的有机蒙脱土时，环氧胶粘剂的剪切强度达到21．6MPa；X射线衍射结果表明，用该法制得的胶粘涂层内部蒙脱土片层已被剥离，属于纳米复合胶粘剂；通过对比力学性能及密度，加入有机蒙脱土的环氧树脂胶粘剂涂层综合性能要优于一般环氧树脂胶粘剂。     

纳米蒙脱土／环氧树脂复合材料的插层剥离及性能研究

考察了纳米蒙脱土在环氧树脂中的插层剥离行为，发现提高环氧树脂在蒙脱土层间的固化反应速率，有利于促进层间反应在与层外反应的竞争中胜出，有利于蒙脱土在环氧树脂中的剥离。制备了纳米蒙脱土/环氧树脂复合材料，性能测试显示复合材料的力学性能和热性能均比纯环氧树脂有所提高，无缺口冲击强度提高了177．8％，拉伸强度提高了46．5％，热变形温度提高了13．2℃。     

Self-healing and anticorrosive properties of Ce(III)/Ce(IV) in nanoclay–epoxy coatings

The self-healing and anticorrosion effects of cerium nitrate in epoxy–clay nanocomposite coatings systems were studied. Different amounts of cerium (III) were added to epoxy–montmorillonite clay composites and the nanocomposite coatings were prepared and applied on cold rolled steel panels. Ultrasonication was applied to disperse the nanoclay into the epoxy cerium nitrate composition. Electrochemical impedance spectroscopy (EIS) was used to study the self-healing and anticorrosion behaviors of the coatings. The structure of the dry coating and the protective mechanism of the pigments in the coating were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) analysis and field emission electron microscopy (FESEM). Transmission electron microscopy (TEM) illustrated the separation of clay layers which interacted with the epoxy resin. Electrochemical impedance data indicated that the epoxy cerium (III)–montmorillonite nanocomposite coatings were superior to the epoxy coatings in corrosion protection properties. The self-healing behavior of such coatings was due to the presence of cerium nitrate that could be released at the defects within the coating and hindered the corrosion reactions at the defective sites. It was shown that the best corrosion protection was achieved with nanocomposite coatings containing 4 wt% clay and 2 wt% cerium nitrate.     

Investigation of corrosion protection performance of epoxy coatings modified by polyaniline/clay nanocomposites on steel surfaces

In this study, polyaniline (PANI) and polyaniline/clay nanocomposites were prepared via in situ oxidative polymerization. The morphology of nanocomposites structures was investigated by X-ray diffraction (XRD). The chemical structures of PANI and PANI/clay nanocomposites were examined via Fourier transform infrared (FT-IR) spectroscopy. Polyaniline-based pigments were introduced into epoxy paint and applied on steel substrates. The effect of clay addition and the type of clay cation, including Na⁺ in natural clay (MMT) and alkyl ammonium ions in organo-modified montmorillonite (OMMT), on the anticorrosion performance of epoxy-based coatings was investigated through electrochemical Tafel test, electrochemical impedance spectroscopy and immersion measurements in NaCl solution. The stability of the adhesion of the neat and modified epoxy coatings to the steel surface was also examined. The results indicated that introduction of PANI/OMMT nanocomposite into epoxy paint results in improved anticorrosion properties in comparison with PANI/MMT and neat PANI.     

Preparation of PANI/epoxy/Zn nanocomposite using Zn nanoparticles and epoxy resin as additives and investigation of its corrosion protection behavior on iron

Conducting polyaniline, zinc and epoxy resin solely have anticorrosive properties by different mechanisms on metallic substrates. In this work the triple hybrid of PANI/epoxy/Zn nanocomposite was prepared as a thin layer coating (70 ± 5 μm) on iron coupons and its anticorrosion performance was investigated in HCl (0.1 M) as corrosive solution. Epoxy resin and zinc nanoparticles were applied as additives in the PANI matrix to improve the mechanical properties of PANI coating and investigate their synergetic effects on the anticorrosion performance of PANI coating. At first PANI/Zn nanocomposite coatings with different Zn contents were prepared and the zinc content optimized so that the coating achieve the best anticorrosion performance. Accordingly the iron coupons coated by PANI/Zn coating having 4 wt% Zn content showed more noble open circuit potential and lower corrosion current values. Then epoxy resin was applied as additive to the optimized formulation of PANI/Zn coating in different weight percents (0–20 wt%) and the anticorrosion performance of the related PANI/epoxy/Zn triple hybrid nanocomposite coatings was evaluated. Results showed that the addition of epoxy resin causes to the decreasing of corrosion current of iron samples coated by PANI/epoxy/Zn nanocomposite. An optimum range of 3–7 wt% was obtained for the epoxy content in the composition of PANI/epoxy/Zn nanocomposite in which the coating exhibits the best anticorrosion performance. Iron metal coupon was elementally analyzed and the PANI/Zn and PANI/epoxy/Zn nanocomposites were characterized using Fourier Transform Infrared spectroscopy, X-ray diffraction patterns and Scanning Electron Microscopy techniques.     

水性自干防腐涂料的制备

以环氧树脂与丙烯酸单体接枝共聚得到的水性自干环氧丙烯酸树脂为防腐涂料基料、钛铁粉为防腐颜料制得水性高效防腐涂料。研究了树脂中环氧树脂的用量、涂料中防腐颜料的种类和用量对涂料防腐性能的影响。结果表明,树脂中环氧树脂E-44的用量为30%、钛铁粉的用量为5%时,防腐涂料具有优异的防腐性能和力学性能。     

Performance of corrosion protective epoxy blend-based nanocomposite coatings: a review

ABSTRACT

Epoxy is a thermosetting polymer with exceptional mechanical robustness, thermal stability, and chemical resistance. This article is devoted to updating development, processing, and physicochemical characterizations of epoxy-based anti-corrosion coatings. Incorporation of different polymers in epoxy matrix has motivated extensive research progress in the field of corrosion protection. Epoxy has been blended with polyaniline, polypyrrole, polythiophene, polyamide, polyester, polyurethane, poly(vinyl alcohol), and polydimethylsiloxane to form corrosion protective coatings. The addition of conducting polymer and nanofiller to epoxy matrix modified the nanocomposite morphology and facilitated the development of passive layer at metal/polymer interface. Consequently, nanocomposite coatings act as physical barrier to hinder the penetration of corrosive ions. Likewise, fine dispersion of nanocarbon and inorganic nanoparticles in compatible blends of epoxy/polyamide, epoxy/polyester, epoxy/polyurethane, and epoxy/poly(vinyl alcohol) has resulted in improved adhesion, wear, barrier and anticorrosion properties of the nanocomposite coatings. Design of epoxy blend-based nano-architectures may facilitate appropriate tailoring of overall performance of the resulting anti-corrosion coatings for advance technical applications including aerospace, automotive, construction, electronic devices, and biomedical relevances. New processing techniques may overcome challenges toward high performance future epoxy-based coatings.     

Effect of the incorporation of montmorillonite-layered double hydroxide nanoclays on the corrosion protection of epoxy coatings

A series of layered double hydroxide (LDH)/montmorillonite (MMT) nanocomposite coating, LDH nanocomposite coating, and MMT nanocomposite coating were successfully prepared. The nanocomposite materials were characterized by X-ray diffraction and scanning electron microscopy (SEM). To understand the effect of MMT and LDH on the corrosion inhibition performance of epoxy resin coatings immersed in 3.5 wt% saline solution at 90°C, electrochemical impedance spectroscopy and an autoclave test were performed on epoxy resin; epoxy resin blended with LDH, MMT, and LDH + MMT (LM) coatings painted on Q345 steel. The metal/coating interfaces were observed by SEM and energy-dispersive spectroscopy. Results showed that addition of LDH and MMT improved the protection properties of the epoxy resin coatings. The corrosion protection of the LM nanocomposite coating was superior to that of the other coatings. This finding can be attributed to the ionic selectivity and barrier effect of MMT and LDH nanoclay platelets dispersed within the composite coatings.     

水分散性聚苯胺/环氧树脂乳液防腐蚀涂层研究

利用原位插层聚合方法制备了水分散性的聚苯胺/蒙脱土复合材料(PANI/MMT),对其结构进行了XRD表征,测试了变温电导率;并以水性环氧树脂乳液为成膜物,制备了水分散性聚苯胺/环氧树脂乳液复合防腐蚀涂层材料(PANI/MMT/EP),通过开路电位(OCP)、电化学交流阻抗谱(EIS)和塔菲尔曲线(Tafel)对其性能进行了研究,结果表明,PANI/MMT/EP复合涂层对A3钢具有较好的防腐蚀效果,腐蚀电流降低到10-9.7A/cm2。     

环氧树脂／蒙脱土纳米复合材料的制备与剥离机理研究进展

阐述了蒙脱土的性质及其在基体树脂中的剥离机理、环氧树脂／蒙脱土纳米复合材料的制备方法。原位插层复合法是制备环氧树脂／蒙脱土纳米复合材料最常用的方法；有机改性剂、固化剂及固化条件会对蒙脱土在环氧树脂中的剥离与插层行为产生影响；环氧单体聚合过程中产生的弹性力是使蒙脱土片层发生剥离的主要原因。重点介绍了近几年来制备高度剥离型纳米复合材料的方法和工艺，指出蒙脱土在复合材料中的完全均匀剥离仍然是现阶段有待解决的关键问题。     

Formulation and study of corrosion prevention behavior of epoxy cerium nitrate–montmorillonite nanocomposite coated carbon steel

Nanocomposite coatings which were applied on carbon steel panels based on epoxy cerium nitrate–montmorillonite (MMT) were synthesized and formulated. Nanoparticles were incorporated into epoxy resin by mechanical and sonication processes. The state of dispersion, dissolution, and incorporation were characterized by optical microscopy, sedimentation tests, X-ray diffraction, and transmission electron microscopy. To investigate anticorrosive properties of nanocomposite coatings, electrochemical impedance spectroscopy and salt spray tests were employed. The experimental results showed that epoxy cerium nitrate–MMT nanocomposite coatings were superior to the neat epoxy in corrosion protection effects. In addition, it was observed that the corrosion protection of nanocomposite coatings was improved as the clay loading was increased up to 4–2 wt% cerium nitrate.     

石墨烯/环氧树脂复合涂料研究进展

总结了环氧树脂在涂料中的应用及存在的不足,综述了石墨烯与环氧树脂复合涂料在热、电、耐磨增韧以及防腐等方面性能特征,阐述了石墨烯与环氧树脂复合涂料中存在的问题,提出了石墨烯功能化利于改善石墨烯/环氧树脂性能的途径,展望了功能化石墨烯环氧树脂涂料的发展前景。