Sequential production of H2 and CO over supported Ni catalysts

Methane decomposition into H₂ and carbon nanofibers at 823 K and subsequent gasification of the carbon nanofibers with CO₂ into CO at 923 K were performed over supported Ni catalysts (Ni/SiO₂, Ni/TiO₂ and Ni/Al₂O₃). Supported Ni catalysts were deactivated for CH₄ decomposition with time on stream due to deposition of a large amount of carbon nanofibers. Subsequent contact of CO₂ with carbon nanofibers on the deactivated catalysts resulted in the formation of CO with a conversion of the carbons higher than 95%. In addition, gasification with CO₂ regenerated the activity of supported Ni catalysts for CH₄ decomposition, indicating that H₂ formation through CH₄ decomposition and CO formation through gasification with CO₂ could be carried out repeatedly. Conversions of carbon nanofibers into CO were kept higher than 95% in the repeated gasification over all the catalysts, while change in the catalytic activity for CH₄ decomposition with the repeated cycles depended on the kind of catalytic supports. Catalytic activity of Ni/SiO₂ for CH₄ decomposition was high at early cycles, however, the activity decreased gradually with the repeated cycles. On the other hand, Ni/TiO₂ and Ni/Al₂O₃ showed high activity for CH₄ decomposition and the activity was kept high during the repeated cycles. These changes of catalytic activities for CH₄ decomposition could be explained by changes in particle sizes of Ni metal, i.e. Ni metal particles in Ni/SiO₂ aggregated into ones larger than 150 nm with the repeated cycles, while the particle sizes of Ni metal in Ni/TiO₂ and Ni/Al₂O₃ remained at an effective range for CH₄ decomposition (60-100 nm).     

The kinetics of CO2 hydrogenation on a Rh foil promoted by titania overlayers

Submonolayer deposits of titania on a Rh foil have been found to increase the rate of CO₂ hydrogenation. The primary product, methane, exhibits a maximum rate at a TiO _x coverage of 0.5 ML which is a factor of 15 higher than that over the clean Rh surface. The rate of ethane formation displays a maximum which is 70 times that over the unpromoted Rh foil; however, the selectivity for methane remains in excess of 99%. The apparent activation energy for methane formation and the dependence of the rate on H₂ and CO₂ partial pressure have been determined both for the bare Rh surface and the titania-promoted surface. These rate parameters show very small variations as titania is added to the Rh catalyst. The methanation of CO₂ is proposed to start with the dissociation of CO₂ into CO_(a) and O_(a), and then proceed through steps which are identical to those for the hydrogenation of CO. The increase in the rate of CO₂ hydrogenation in the presence of titania is attributed to an interaction between the adsorbed CO, released by CO₂ dissociation, and Ti³⁺ ions located at the edge of TiO _x islands covering the surface. Differences in the effects of titania promotion on the methanation of CO₂ and CO are discussed in terms of the mechanisms that have been proposed for these two reactions.     

Effect of H2S on the hydrogenation of carbon dioxide over supported Rh catalysts

The hydrogenation of CO₂ was studied on supported noble metal catalysts in the presence of H₂S. In the reaction gas mixture containing 22 ppm H₂S the reaction rate increased on TiO₂ and on CeO₂ supported metals (Ru, Rh, Pd), but on all other supported catalysts or when the H₂S content was higher (116 ppm) the reaction was poisoned. FTIR measurements revealed that in the surface interaction of H₂ + CO₂ on Rh/TiO₂ Rh carbonyl hydride, surface formate, carbonates and surface formyl were formed. On the H₂S pretreated catalyst surface formyl species were missing. TPD measurements showed that adsorbed H₂S desorbed as SO₂, both from TiO₂-supported metals and from the support. IR, XP spectroscopy and TPD measurements demonstrated that the metal became apparently more positive when the catalysts were treated with H₂S and when the sulfur was built into the support. The promotion effect of H₂S was explained by the formation of new centers at the metal/support interface.     

CO2 reforming of methane over vanadia-promoted Rh/SiO2 catalysts

The reforming of methane with carbon dioxide over rhodium dispersed on silica, Rh/SiO₂, and vanadia-promoted silica, Rh/VO_x/SiO₂, was studied by kinetic test reactions under differential conditions in a temperature range from 723 to 773 K. Transmission infrared spectroscopy was applied to observe the interaction of CO₂ with the catalysts and the formation of surface intermediates during the CO₂–CH₄ reforming reaction. To analyze carbon deposition XP spectroscopy and TPO was carried out. It has been shown that the promotion of Rh/SiO₂ catalysts with vanadium oxide enhances the catalytic activity for CO₂ reforming of methane and decreases the deactivation by carbon deposition. This is attributed to the formation of a partial VO_x overlayer on the Rh surface, which reduces the size of accessible ensembles of Rh atoms required for coke formation and creates new sites at the Rh–VO_x interfacial region that are considered to be active sites for the activation/dissociation of carbon dioxide. This revised version was published online in June 2006 with corrections to the Cover Date.     

Supported Rh catalysts for methane partial oxidation prepared by OM-CVD of Rh(acac)(CO)2

The organometallics chemical vapour deposition (OM-CVD) technique, using Rh(acac)(CO)₂ as a precursor, was employed for the preparation of heterogeneous Rh catalysts supported on low surface area refractory oxides (α-Al₂O₃, ZrO₂, MgO and La₂O₃). Prepared systems were tested in the methane catalytic partial oxidation (CH₄-CPO) reaction in a fixed bed reactor and compared to a reference catalyst prepared from impregnation of Rh₄(CO)₁₂.Catalysts supported on Al₂O₃, ZrO₂ and MgO show better or comparable performances with respect to the reference system.Complete decomposition of Rh precursor during formation of the metal phase under reductive conditions was investigated by TPRD and confirmed by infrared and mass spectrometry data.Supported Rh phase was characterized by CO and H₂ chemisorption, CO-DRIFT spectroscopy and HRTEM microscopy in fresh and aged selected samples. Rh(I) isolated sites and Rh(0) metal particles were found on fresh catalysts; after ageing an extensive reconstruction occurs mainly consisting in a sintering of Rh isolate sites to metal particles but without large increase in mean particles size.Catalytic performances and Rh species balance were found to be dependent on the support material.     

High Efficiency of Noble Metal and Metal Oxide Catalyst Systems for the Selective Reduction of NO with Propene in Lean Exhaust Gas

An investigation was conducted of noble metal and metal oxide catalysts deposited on Al₂O₃. The noble metals Pt, Pd, Rh the metal oxides CuO, SnO₂, CoO, Ag₂O, In₂O₃, catalysts were examined. Also investigated were noble metal Pt, Pd, Rh-doped In₂O₃/Al₂O₃ catalysts prepared by single sol–gel method. Both were studied for their capability to reduce NO by propene under lean conditions. In order to improve the catalytic activity and the temperature window, the intermediate addition propene between a Pt/Al₂O₃ oxidation and metal oxide combined catalyst system was also studied. Pt/Al₂O₃ and In₂O₃/Al₂O₃ combined catalyst showed high NO reduction activity in a wider temperature window, and more than 60% NO conversion was observed in the temperature range of 300–550 °C.     

Effect of supports on catalytic activity of chromium oxide-based catalysts in the dehydrogenation of propane with CO2

Dehydrogenation of propane in the presence and absence of CO₂ over CrO_x/SiO₂ and CrO_x/Al₂O₃ catalysts with Cr loading between 0.7–20.4 wt% was discussed. It was found that the nature of support strongly effects on the catalytic performance in the dehydrogenation with CO₂. Over the CrO_x/SiO₂ catalyst CO₂ enhance the propene yield, whereas over the CrO_x/Al₂O₃ catalyst the yield and selectivity of propene in the presence of CO₂ strongly decrease. The effect of steam on catalytic performance of the tested catalysts was also discussed.     

FTIR study of the photoinduced dissociation of CO2 on titania-supported noble metals

The effect of illumination on the activation and dissociation of CO₂ was investigated at 190 and 300 K on titania-supported noble metals by means of Fourier transform infrared spectroscopy. The photoinduced dissociation of CO₂ (through the formation of resulting in CO_(a) occurred on Pt/TiO₂, Rh/TiO₂ and Ir/TiO₂; no CO_(a) formation, however, was observed on Pd/TiO₂ and Ru/TiO₂. It is assumed that the CO₂ on supported noble metals is bonded to the surface with both C (linked to a noble metal atom) and one of the O atoms (linked to the oxygen vacancy of the supports), and an extended charge transfer induced by illumination leads to the cleavage of a C–O bond. This revised version was published online in July 2006 with corrections to the Cover Date.     

Improvement of coke resistance of Ni/Al2O3 catalyst in CH4/CO2 reforming by ZrO2 addition

This work investigates the improvement of Ni/Al₂O₃ catalyst stability by ZrO₂ addition for H₂ gas production from CH₄/CO₂ reforming reactions. The initial effect of Ni addition was followed by the effect of increasing operating temperature to 500–700 °C as well as the effect of ZrO₂ loading and the promoted catalyst preparation methods by using a feed gas mixture at a CH₄:CO₂ ratio of 1:1.25. The experimental results showed that a high reaction temperature of 700 °C was favored by an endothermic dry reforming reaction. In this reaction the deactivation of Ni/Al₂O₃ was mainly due to coke deposition. This deactivation was evidently inhibited by ZrO₂, as it enhances dissociation of CO₂ forming oxygen intermediates near the contact between ZrO₂ and nickel where the deposited coke is gasified afterwards. The texture of the catalyst or BET surface area was affected by the catalyst preparation method. The change of the catalyst texture resulted from the formation of ZrO₂–Al₂O₃ composite and the plugging of Al₂O₃ pore by ZrO₂. The 15% Ni/10% ZrO₂/Al₂O₃ co-impregnated catalyst showed a higher BET surface area and catalytic activity than the sequentially impregnated catalyst whereas coke inhibition capability of the promoted catalysts prepared by either method was comparable. Further study on long-term catalyst stability should be made.     

Hydrogenation of phenol with supported Rh catalysts in the presence of compressed CO2: Its effects on reaction rate, product selectivity and catalyst life

Hydrogenation of phenol to cyclohexanone and cyclohexanol in/under compressed CO₂ was examined using commercial Rh/C and Rh/Al₂O₃ catalysts to investigate the effects of CO₂ pressurization on the total conversion and the product selectivity. Although the total rate of phenol hydrogenation with Rh/C was lowered by the presence of CO₂, the selectivity to cyclohexanone was improved at high conversion levels >70%. On the other hand, the activity of Rh/Al₂O₃ was completely lost in an early stage of reaction. The features of these multiphase catalytic hydrogenation reactions using compressed CO₂ were studied in detail by phase behavior and solubility measurements, in situ high-pressure FTIR for molecular interactions of CO₂ with reacting species and formation/adsorption of CO on the catalysts, and simulation of reaction kinetics using a simple model. The CO₂ pressurization was shown to suppress the hydrogenation of cyclohexanone to cyclohexanol, improving the selectivity to cyclohexanone. The formation and adsorption of CO were observed for the two catalysts at high CO₂ pressures in the presence of H₂, which was one of important factors retarding the rate of hydrogenation in the presence of CO₂. It was further indicated that the adsorption of CO on Rh/Al₂O₃ was strong and caused the complete loss of its activity.     

Selective methanation of CO over supported Ru catalysts

The catalytic performance of supported ruthenium catalysts for the selective methanation of CO in the presence of excess CO₂ has been investigated with respect to the loading (0.5–5.0 wt.%) and mean crystallite size (1.3–13.6 nm) of the metallic phase as well as with respect to the nature of the support (Al₂O₃, TiO₂, YSZ, CeO₂ and SiO₂). Experiments were conducted in the temperature range of 170–470 °C using a feed composition consisting of 1%CO, 50% H₂ 15% CO₂ and 0–30% H₂O (balance He). It has been found that, for all catalysts investigated, conversion of CO₂ is completely suppressed until conversion of CO reaches its maximum value. Selectivity toward methane, which is typically higher than 70%, increases with increasing temperature and becomes 100% when the CO₂ methanation reaction is initiated. Increasing metal loading results in a significant shift of the CO conversion curve toward lower temperatures, where the undesired reverse water–gas shift reaction becomes less significant. Results of kinetic measurements show that CO/CO₂ hydrogenation reactions over Ru catalysts are structure sensitive, i.e., the reaction rate per surface metal atom (turnover frequency, TOF) depends on metal crystallite size. In particular, for Ru/TiO₂ catalysts, TOFs of both CO (at 215 °C) and CO₂ (at 330 °C) increase by a factor of 40 and 25, respectively, with increasing mean crystallite size of Ru from 2.1 to 4.5 nm, which is accompanied by an increase of selectivity to methane. Qualitatively similar results were obtained from Ru catalysts supported on Al₂O₃. Experiments conducted with the use of Ru catalyst of the same metal loading (5 wt.%) and comparable crystallite size show that the nature of the metal oxide support affects significantly catalytic performance. In particular, the turnover frequency of CO is 1–2 orders of magnitude higher when Ru is supported on TiO₂, compared to YSZ or SiO₂, whereas CeO₂- and Al₂O₃-supported catalysts exhibit intermediate performance. Optimal results were obtained over the 5%Ru/TiO₂ catalyst, which is able to completely and selectively convert CO at temperatures around 230 °C. Addition of water vapor in the feed does not affect CO hydrogenation but shifts the CO₂ conversion curve toward higher temperatures, thereby further improving the performance of this catalyst for the title reaction. In addition, long-term stability tests conducted under realistic reaction conditions show that the 5%Ru/TiO₂ catalyst is very stable and, therefore, is a promising candidate for use in the selective methanation of CO for fuel cell applications.     

TiO2 photocatalyst loaded on hydrophobic Si3N4 support for efficient degradation of organics diluted in water

TiO₂ photocatalyst loaded on Si₃N₄ (TiO₂/Si₃N₄) was prepared by a conventional impregnation method and its photocatalytic performance for the degradation of organics (2-propanol) diluted in water was compared with that of TiO₂ photocatalysts (TiO₂/SiO₂, TiO₂/Al₂O₃, and TiO₂/SiC) loaded on various types of supports (SiO₂, Al₂O₃, and SiC). The formation of the well-crystallized anatase phase of TiO₂ was observed on the calcined TiO₂/Si₃N₄ photocatalyst, while a small anatase phase of TiO₂ was observed on the TiO₂/SiC photocatalyst and amorphous TiO₂ species was the main component on the TiO₂/SiO₂ and TiO₂/Al₂O₃ photocatalysts. The measurements of the water adsorption ability of photocatalysts indicated that the TiO₂/Si₃N₄ photocatalyst exhibited more hydrophobic surface properties in comparison to other support photocatalysts. Under UV-light irradiation, the TiO₂/Si₃N₄ photocatalyst decomposed 2-propanol diluted in water into acetone, CO₂, and H₂O, and finally, acetone was also decomposed into CO₂ and H₂O. The TiO₂/Si₃N₄ photocatalyst showed higher photocatalytic activity than TiO₂ photocatalyst loaded on other supports. The well-crystallized TiO₂ phase deposited on Si₃N₄ and the hydrophobic surface of Si₃N₄ support are important factors for the enhancement of photocatalytic activity for the degradation of organic compounds in liquid-phase reactions.     

Support modification to improve the sulphur tolerance of Ag/Al2O3 for SCR of NOx with propene under lean-burn conditions

Ag/Al₂O₃ catalysts with 1 wt% SiO₂ or TiO₂ doping in alumina support have been prepared by wet impregnation method and tested for sulphur tolerance during the selective catalytic reduction (SCR) of NO_x using propene under lean conditions. Ag/Al₂O₃ showed 44% NO_x conversion at 623 K, which was drastically reduced to 21% when exposed to 20 ppm SO₂. When Al₂O₃ support in Ag/Al₂O₃ was doped with 1 wt% SiO₂ or TiO₂ the NO_x conversion remained constant in presence of SO₂ showing the improved sulphur tolerance of these catalysts. Subsequent water addition does not induce significant deactivation. On the contrary, a slight promotional effect on the activity of NO conversion to nitrogen is observed after Si and Ti incorporation. FTIR study showed the sulphation of silver and aluminum sites of Ag/Al₂O₃ catalysts resulting in the decrease in the formation of reactive intermediate species such as –NCO, which in turn decreases NO_x conversion to N₂. In the case of Ag/Al₂O₃ doped with SiO₂ or TiO₂, formation of silver sulphate and aluminum sulphate was drastically reduced, which was evident in FTIR resulting in remarkable improvement in the sulphur tolerance of Ag/Al₂O₃ catalyst. These catalysts before and after the reaction have been characterized with various techniques (XRD, BET surface area, transmittance FTIR and pyridine adsorption) for physico-chemical properties.     

Intermediate hydrocarbon species for the CO2-CH4 reaction on supported Ni catalysts

By using pulse surface reaction rate analysis (PSRA), the detailed structure of the intermediate hydrocarbon species was revealed by measuring the dynamic behavior of both CO and H₂ produced from the CO₂-CH₄ reaction on supported Ni catalysts. It was found that the number of hydrogen atoms involved in the intermediate was different from one catalyst support to another: 2.7 for MgO, 2.5 for ZnO, 2.4 for Al₂O₃,1.9 for TiO₂, and 1.0 for SiO₂.     

Formation of carbon nanotubes from the carbon monoxide disproportionation reaction over Co/Al2O3 and Co/SiO2 catalysts

The ammonia method has been successfully used for preparing thermostable and well dispersed alumina‐supported catalysts with a surface average size of cobalt particle D _{s= 5.7} nm. The disproportionation reaction of CO over this Co/Al₂O₃ catalyst and a similar Co/SiO₂ catalyst leads to the formation of carbon nanotubes demonstrating the same morphology. The amount of nanotubes over Co/Al₂O₃, however, is much larger than that obtained over Co/SiO₂, because of a faster ageing in the latter solid. Similar support effects have already been reported for other catalytic reactions involving carbon oxides. This revised version was published online in July 2006 with corrections to the Cover Date.     

Development of Ni-Pd bimetallic catalysts for the utilization of carbon dioxide and methane by dry reforming

The present research deals with catalyst development for the utilization of CO₂ in dry reforming of methane with the aim of reaching highest yield of the main product synthesis gas (CO, H₂) at lowest possible temperatures. Therefore, Ni-Pd bimetallic supported catalysts were prepared by simple impregnation method using various carriers. The catalytic performance of the catalysts was investigated at 500, 600 and 700 °C under atmospheric pressure and a CH₄ to CO₂ feed ratio of 1. Fresh, spent and regenerated catalysts were characterized by N₂ adsorption for BET surface area determination, XRD, ICP, XPS and TEM. The catalytic activity of the studied Ni-Pd catalysts depends strongly on the support used and decreases in the following ranking: ZrO₂-La₂O₃, La₂O₃ > ZrO₂ > SiO₂ > Al₂O₃ > TiO₂. The bimetallic catalysts were more active than catalysts containing Ni or Pd alone. A Ni to Pd ratio = 4 at a metal loading of 7.5 wt% revealed the best results. Higher loading lead to increased formation of coke; partly in shape of carbon nanotubes (CNT) as identified by TEM. Furthermore, the effect of different calcination temperatures was studied; 600 °C was found to be most favorable. No effect on the catalytic activity was observed if a fresh catalyst was pre-reduced in H₂ prior to use or spent samples were regenerated by air treatment. Ni and Pd metal species are the active components under reaction conditions. Best conversions of CO₂ of 78% and CH₄ of 73% were obtained using a 7.5 wt% NiPd (80:20) ZrO₂-La₂O₃ supported catalyst at a reaction temperature of 700 °C. CO and H₂ yields of 57% and 59%, respectively, were obtained.     

Activation mechanism of methane-derived coke (CHx) by CO2 during dry reforming of methane – comparison for Pt/Al2O3 and Pt/ZrO2

The reaction of methane-derived coke (CH_x: intermediate of the reforming reaction and also a source of coke deposition) with CO₂ was studied on supported Pt catalysts in relation with CO₂ reforming of methane. Temperature-programmed hydrogenation (TPH) was performed to investigate the reactivity of coke deposition after the catalyst was exposed to CH₄/He at 1070 K. Coke on Pt/Al₂O₃ could be hydrogenated around 873 K, while for Pt/ZrO₂ this was above 1073 K. The results indicate that the reactivity of coke with hydrogen was higher on Pt/Al₂O₃ than on Pt/ZrO₂, which was different from the reactivity of coke towards CO₂. Thus, the reactivity of CO₂ was studied and compared on these catalysts by several technics. The amount of CO evolution was measured during CO₂ flow at 1070 and 875 K. Rate and amount of converted CO₂ were higher on Pt/ZrO₂ than on Pt/Al₂O₃. Pt/ZrO₂ was proven to react with CO₂ to produce CO and active oxygen (CO₂CO+O) (probably on its oxygen defect site) more easily than Pt/Al₂O₃.     

Catalytic Activities of Al2O3-promoted NiSO4/TiO2 for Acid Catalysis

A series of catalysts, NiSO₄/Al₂O₃–TiO₂, for acid catalysis was prepared by the impregnation method, where support, Al₂O₃–TiO₂ was prepared by the coprecipitation method using a mixed aqueous solution of titanium tetrachloride and aluminum nitrate solution followed by adding an aqueous ammonia solution. The addition of nickel sulfate (or Al₂O₃) to TiO₂ shifted the phase transition of TiO₂ from amorphous to anatase to higher temperature because of the interaction between nickel sulfate (or Al₂O₃) and TiO₂. 15-NiSO₄/5-Al₂O₃–TiO₂ containing 15 wt% NiSO₄ and 5 mol% Al₂O₃, and calcined at 400°C exhibited maximum catalytic activities for both reactions, 2-propanol dehydration and cumene dealkylation. The catalytic activities for both reactions were correlated with the acidity of catalysts measured by the ammonia chemisorption method. The charge transfer from Ti atoms to the neighboring Al atoms strengthens the Al–O bond between Al and the surface sulfate species. The addition of Al₂O₃ up to 5 mol% enhanced the acidity, thermal property, and catalytic activities of NiSO₄/Al₂O₃–TiO₂ gradually due to the interaction between Al₂O₃ and TiO₂ and consequent formation of Al–O–Ti bond.     

CO2 Hydrogenation to Methanol Over Cu/ZnO/Al2O3 Catalysts Prepared by a Novel Gel-Network-Coprecipitation Method

A novel gel-network-coprecipitation process has been developed to prepare ultrafine Cu/ZnO/Al₂O₃ catalysts for methanol synthesis from CO₂ hydrogenation. It is demonstrated that the gel-network-coprecipitation method can allow the preparation of the ultrafine Cu/ZnO/Al₂O₃ catalysts by homogeneous coprecipitation of the metal nitrate salts in the gel network formed by gelatin solution, which makes the metallic copper in the reduced catalyst exist in much smaller crystallite size and exhibit a much higher metallic copper-specific surface area. The effect of the gel concentration of gelatin on the structure, morphology and catalytic properties of the Cu/ZnO/Al₂O₃ catalysts for methanol synthesis from hydrogenation of carbon dioxide was investigated. The Cu/ZnO/Al₂O₃ catalysts prepared by the gel-network-coprecipitation method exhibit a high catalytic activity and selectivity in CO₂ hydrogenation to methanol.     

Infrared spectroscopic study and characteristics of SnO2-based thick film for CH3CN detection

The SnO₂/Al₂O₃/Nb₂O₅/ISiO₂ thick film devices were fabricated by screen printing and dipping methods, and their sensing characteristics to CH₃CN gas was investigated. The oxidation products of CH₃CN on the thick film were analyzed by FT-IR using a heatable gas cell. The IR results showed that the products formed by oxidation of CH₃CN at 300 ‡C on the SnO₂/Al₂/Nb₂O₅ thick film without SiO₂ were mainly CO₂, H₂O, and NH₃, while on the SnO₂/Al₂O₃/Nb₂O₅/SiO₂ thick film products such as CO₂, H₂O, N₂O, HNO₃, and HNO₂ were observed. The thick film devices containing SiO₂ showed high selectivity and negative sensitivity to CH₃CN due to the presence of nitrogen compounds produced by oxidation of CH₃CN. Optimum amount of Nb₂O₅ and operating temperature were 1. 0 wt% and 300 ‡C, respectively.