Development of anaerobic migrating blanket reactor (AMBR), a novel anaerobic treatment system

A novel anaerobic treatment system, the anaerobic migrating blanket reactor (AMBR), was developed after completing a parallel study with upflow anaerobic sludge blanket (UASB) and anaerobic sequencing batch reactor (ASBR) processes. Using sucrose as the main component of a synthetic wastewater, the AMBR achieved a maximum chemical oxygen demand (COD) loading rate of 30 g.l-1.day-1 at a 12-h hydraulic retention time (HRT). This resulted in a standard methane production rate (SMPR) of 6.51.l-1.day-1 and an average methane-based COD (MCOD) removal efficiency of 62.2%. A key element in granular biomass formation was migration of the biomass blanket through the reactor. Although a carbohydrate-rich wastewater was used, no separate pre-acidification was required for the AMBR, because of high mixing intensities and wash out of acidogenic bacteria. In contrast, the absence of pre-acidification created "bulking" problems (caused by abundant acidogenic bacteria at the surface of granules) in a UASB reactor, operated under conditions similar to that of the AMBR. As a result, a maximum COD loading rate and SMPR of 21 g.l-1.day-1 and 4.91.l-1.day-1 were achieved, respectively, for the UASB reactor at a 12-h HRT. These values were 18 g.l-1.day-1 and 3.71.l-1.day-1, respectively, for an ASBR at a 12-h HRT. Hence, the performance of the AMBR in treating a carbohydrate-rich wastewater was found to be superior in terms of maximum loading rate and SMPR.     

Integrated application of upflow anaerobic sludge blanket reactor for the treatment of wastewaters

The UASB process among other treatment methods has been recognized as a core method of an advanced technology for environmental protection. This paper highlights the treatment of seven types of wastewaters i.e. palm oil mill effluent (POME), distillery wastewater, slaughterhouse wastewater, piggery wastewater, dairy wastewater, fishery wastewater and municipal wastewater (black and gray) by UASB process. The purpose of this study is to explore the pollution load of these wastewaters and their treatment potential use in upflow anaerobic sludge blanket process. The general characterization of wastewater, treatment in UASB reactor with operational parameters and reactor performance in terms of COD removal and biogas production are thoroughly discussed in the paper. The concrete data illustrates the reactor configuration, thus giving maximum awareness about upflow anaerobic sludge blanket reactor for further research. The future aspects for research needs are also outlined.     

Anaerobic biodegradability and treatment of grey water in upflow anaerobic sludge blanket (UASB) reactor

Feasibility of grey water treatment in an upflow anaerobic sludge blanket (UASB) reactor operated at different hydraulic retention time (HRT) of 16, 10 and 6h and controlled temperature of 30 degrees C was investigated. Moreover, the maximum anaerobic biodegradability without inoculum addition and maximum removal of chemical oxygen demand (COD) fractions in grey water were determined in batch experiments. High values of maximum anaerobic biodegradability (76%) and maximum COD removal in the UASB reactor (84%) were achieved. The results showed that the colloidal COD had the highest maximum anaerobic biodegradability (86%) and the suspended and dissolved COD had similar maximum anaerobic biodegradability of 70%. Furthermore, the results of the UASB reactor demonstrated that a total COD removal of 52-64% was obtained at HRT between 6 and 16 h. The UASB reactor removed 22-30% and 15-21% of total nitrogen and total phosphorous in the grey water, respectively, mainly due to the removal of particulate nutrients. The characteristics of the sludge in the UASB reactor confirmed that the reactor had a stable performance. The minimum sludge residence time and the maximum specific methanogenic activity of the sludge ranged between 27 and 93 days and 0.18 and 0.28 kg COD/(kg VS d).     

Selenate removal in methanogenic and sulfate-reducing upflow anaerobic sludge bed reactors

This paper evaluates the use of upflow anaerobic sludge bed (UASB) bioreactors (30 degrees C, pH=7.0) to remove selenium oxyanions from contaminated waters (790 microg Se L(-1)) under methanogenic and sulfate-reducing conditions using lactate as electron donor. One UASB reactor received sulfate at different sulfate to selenate ratios, while another UASB was operated under methanogenic conditions for 132 days without sulfate in the influent. The selenate effluent concentrations in the sulfate-reducing and methanogenic reactor were 24 and 8 microg Se L(-1), corresponding to removal efficiencies of 97% and 99%, respectively. X-ray diffraction (XRD) analysis and sequential extractions showed that selenium was mainly retained as elemental selenium in the biomass. However, the total dissolved selenium effluent concentrations amounted to 73 and 80 microg Se L(-1), respectively, suggesting that selenate was partly converted to another selenium compound, most likely colloidally dispersed Se(0) nanoparticles. Possible intermediates of selenium reduction (selenite, dimethylselenide, dimethyldiselenide, H(2)Se) could not be detected. Sulfate reducers removed selenate at molar excess of sulfate to selenate (up to a factor of 2600) and elevated dissolved sulfide concentrations (up to 168 mg L(-1)), but selenium removal efficiencies were limited by the applied sulfate-loading rate. In the methanogenic bioreactor, selenate and dissolved selenium removal were independent of the sulfate load, but inhibited by sulfide (101 mg L(-1)). The selenium removal efficiency of the methanogenic UASB abruptly improved after 58 days of operation, suggesting that a specialized selenium-converting population developed in the reactor. This paper demonstrates that both sulfate-reducing and methanogenic UASB reactors can be applied to remove selenate from contaminated natural waters and anthropogenic waste streams, e.g. agricultural drainage waters, acid mine drainage and flue gas desulfurization bleeds.     

Anaerobic treatment of municipal wastewater at ambient temperature: Analysis of archaeal community structure and recovery of dissolved methane

Anaerobic treatment is an attractive option for the biological treatment of municipal wastewater. In this study, municipal wastewater was anaerobically treated with a bench-scale upflow anaerobic sludge blanket (UASB) reactor at temperatures from 6 to 31 °C for 18 months to investigate total chemical oxygen demand (COD) removal efficiency, archaeal community structure, and dissolved methane (D-CH₄) recovery efficiency. The COD removal efficiency was more than 50% in summer and below 40% in winter with no evolution of biogas. Analysis of the archaeal community structures of the granular sludge from the UASB using 16S rRNA gene-cloning indicated that after microorganisms had adapted to low temperatures, the archaeal community had a lower diversity and the relative abundance of acetoclastic methanogens decreased together with an increase in hydrogenotrophic methanogens. D-CH₄, which was detected in the UASB effluent throughout the operation, could be collected with a degassing membrane. The ratio of the collection to recovery rates was 60% in summer and 100% in winter. For anaerobic treatment of municipal wastewater at lower temperatures, hydrogenotrophic methanogens play an important role in COD removal and D-CH₄ can be collected to reduce greenhouse gas emissions and avoid wastage of energy resources.     

Application of bacteria involved in the biological sulfur cycle for paper mill effluent purification

In anaerobic wastewater treatment, the occurrence of biological sulfate reduction results in the formation of unwanted hydrogen sulfide, which is odorous, corrosive and toxic. In this paper, the role and application of bacteria in anaerobic and aerobic sulfur transformations are described and exemplified for the treatment of a paper mill wastewater. The sulfate containing wastewater first passes an anaerobic UASB reactor for bulk COD removal which is accompanied by the formation of biogas and hydrogen sulfide. In an aeration pond, the residual COD_organic and the formed dissolved hydrogen sulfide are removed. The biogas, consisting of CH₄ (80-90 vol.%), CO₂ (10-20 vol.%) and H₂S (0.8-1.2 vol.%), is desulfurised prior to its combustion in a power generator thereby using a new biological process for H₂S removal. This process will be described in more detail in this paper. Biomass from the anaerobic bioreactor has a compact granular structure and contains a diverse microbial community. Therefore, other anaerobic bioreactors throughout the world are inoculated with biomass from this UASB reactor. The sludge was also successfully used in investigation on sulfate reduction with carbon monoxide as the electron donor and the conversion of methanethiol. This shows the biotechnological potential of this complex reactor biomass.     

UASB工艺在啤酒废水处理中的应用

安徽某大型啤酒厂的工程实践证明，采用内循环UASB反应器＋好氧工艺处理啤酒废水是可行的。因设计了出水内循环并加装了斜板分离器，在实际调试与运行中UASB系统适应pH值和温度的范围较宽，运行稳定、处理效率高、能耗低，在春季时系统重新启动可很快得以恢复。     

Anaerobic sewage treatment in a one-stage UASB reactor and a combined UASB-Digester system

The treatment of sewage at 15 degrees C was investigated in a one-stage upflow anaerobic sludge blanket (UASB) reactor and a UASB-Digester system. The latter consists of a UASB reactor complemented with a digester for mutual sewage treatment and sludge stabilisation. The UASB reactor was operated at a hydraulic retention time of 6h and a controlled temperature of 15 degrees C, the average sewage temperature during wintertime of some Middle East countries. The digester was operated at 35 degrees C. The UASB-Digester system provided significantly (significance level 5%) higher COD removal efficiencies than the one-stage UASB reactor. The achieved removal efficiencies in the UASB-Digester system and the one-stage UASB reactor for total, suspended, colloidal and dissolved COD were 66%, 87%, 44% and 30%, and 44%, 73%, 3% and 5% for both systems, respectively. The stability values of the wasted sludge from the one-stage UASB reactor and the UASB-Digester system were, respectively, 0.47 and 0.36g CH(4)-COD/g COD. Therefore, the anaerobic sewage treatment at low temperature in a UASB-Digester system is promising.     

厌氧颗粒污泥的性质及其在污水处理中的应用

简要介绍了厌氧颗粒污泥的形成机理以及基本物理、化学和生物特性。简述了厌氧颗粒污泥在上流式厌氧污泥床、厌氧膨胀颗粒污泥床、内循环反应器和厌氧折流板反应器等污水处理反应器中的应用和处理参数。     

Applying an electric field in a built-in zero valent iron--anaerobic reactor for enhancement of sludge granulation

A zero valent iron (ZVI) bed with a pair of electrodes was installed in an upflow anaerobic sludge blanket (UASB) reactor to create an enhanced condition to increase the rate of anaerobic granulation. The effects of an electric field and ZVI on granulation were investigated in three UASB reactors operated in parallel: an electric field enhanced ZVI-UASB reactor (reactor R1), a ZVI-UASB reactor (reactor R2) and a common UASB reactor (reactor R3). When a voltage of 1.4 V was supplied to reactor R1, COD removal dramatically increased from 60.3% to 90.7% over the following four days, while the mean granule size rapidly grew from 151.4 μm to 695.1 μm over the following 38 days. Comparatively, COD removal was lower and the increase in granule size was slower in the other two reactors (in the order: R1 > R2 > R3). The electric field caused the ZVI to more effectively buffer acidity and maintain a relatively low oxidation-reduction potential in the reactor. In addition, the electric field resulted in a significant increase in ferrous ion leaching and extracellular polymeric substances (EPS) production. These changes benefited methanogenesis and granulation. Scanning electron microscopy (SEM) images showed that different microorganisms were dominant in the external and internal layers of the reactor R1 granules. Additionally, fluorescence in situ hybridization (FISH) analysis indicated that the relative abundance of methanogens in reactor R1 was significantly greater than in the other two reactors. Taken together, these results suggested that the use of ZVI combined with an electric field in an UASB reactor could effectively enhance the sludge granulation.     

Mechanisms and models for anaerobic granulation in upflow anaerobic sludge blanket reactor

Upflow anaerobic sludge blanket (UASB) reactor has been employed in industrial and municipal wastewater treatment for decades. However, the long start-up period required for the development of anaerobic granules seriously limits the application of this technology. In order to develop the strategy for rapid UASB start-up, the mechanisms for anaerobic granulation should be understood. This paper attempts to provide a up-to-date review on the existing mechanisms and models for anaerobic granulation in the UASB reactor, which include inert nuclei model, selection pressure model, multi-valence positive ion-bonding model, synthetic and natural polymer-bonding model, Capetown's model, spaghetti theory, syntrophic microcolony model, multi-layer model, secondary minimum adhesion model, local dehydration and hydrophobic interaction model, surface tension model, proton translocation-dehydration theory, cellular automaton model and cell-to-cell communication model. Based on those previous works, a general model for anaerobic granulation is also proposed. It is expected that this paper would be helpful for researchers to further develop a unified theory for anaerobic granulation and technology for expediting the formation of the UASB granules.     

制药废水处理工艺的改造

某制药厂由于新上生产项目,使综合废水中有机污染物和硫酸盐浓度大幅升高,所以必须对原处理工艺进行改造.改造工艺主要采用UASB反应器、SBR反应器及深层曝气池,其中UASB反应器采用两相(产酸及硫酸盐还原相、产甲烷相)厌氧技术以减少硫酸盐对厌氧过程的影响.经改造后,出水水质达到<污水综合排放标准>(GB 8978-1996)的一级标准.     

Innovative process scheme for removal of organic matter, phosphorus and nitrogen from pig manure

Disposal of pig manure often requires treatment with respect to environmental legislations. In this study different processes for reduction of the organic matter (anaerobic digestion, effluent separation by decanter centrifugation, membrane microfiltration, post-digestion in upflow anaerobic sludge blanket (UASB) reactor, partial oxidation), nitrogen (oxygen-limited autotrophic nitrification-denitrification, OLAND) and phosphorus (phosphorus removal by precipitation as struvite, PRS) from pig manure were tested. Results obtained showed that microfiltration was unsuitable for pig manure treatment. PRS treated effluent was negatively affecting the further processing of the pig manure in UASB, and was therefore not included in the final process flow scheme. In a final scheme (PIGMAN concept) combination of the following successive process steps was used: thermophilic anaerobic digestion with sequential separation by decanter centrifuge, post-digestion in UASB reactor, partial oxidation and finally OLAND process. This combination resulted in reduction of the total organic, nitrogen and phosphorus contents by 96%, 88%, and 81%, respectively.     

Effect of anaerobic reactor process configuration on useful energy production

The effect of reactor process configuration on anaerobic production of useful energy (hydrogen and methane) from a complex substrate was investigated for the following reactor systems: suspended growth, two-phase mixed, two-stage mixed, upflow anaerobic sludge blanket (UASB) reactor, and two-phase UASB. The mixed two-phase and two-stage configurations yielded the highest specific energy productions of 13.3 and 13.4 kJ/g COD fed, respectively. Reactor process configuration influenced microbial pathways in acidogenic reactors in that butyrate was the predominant volatile acid in phased configurations, whereas acetate was predominant in the staged configuration. The UASB reactor achieved the highest average daily energy production per reactor volume of 101 kJ/L reactor-d. All reactor configurations achieved high COD removals on the order of 99%. However, hydrogen represented only 3% of the total energy produced by the two-phase mixed and two-phase UASB configurations. Theoretical analysis revealed that the maximum specific energy production by the two-phase suspended-growth configuration is only 9% higher than that for a single-stage mixed reactor. Consequently, the production of hydrogen from complex substrates in these process configurations does not seem to be justifiable solely from an energy point of view. Instead, it is suggested that phased anaerobic systems should be considered primarily for improved process stability whereas resultant hydrogen production is of secondary benefit.     

An expert system for monitoring and diagnosis of anaerobic wastewater treatment plants

In this paper, an expert system (ES) developed for the monitoring and diagnosis of anaerobic wastewater treatment plants (AWT), is presented. The system was evaluated in a hybrid pilot plant of 1.1 m3 located in an industrial environment for the treatment of wastewaters from a fibreboard production factory. The reactor is a hybrid USBF, combining an upflow anaerobic sludge blanket (UASB) in the lower part and an upflow anaerobic filter (UAF) at the top.     

UASB处理低浓度城市污水的生产性研究

广东某城市污水处理厂采用UASB-好氧工艺处理低浓度城市污水，对UASB的实际处理效能进行了考察。结果表明，在试验的进水水质条件下，当UASB的水力停留时间为6h时，系统对COD和BOD5的平均去除率分别为50％和60％，对TP的去除率为15％～38％。当HRT由5．67h延长至10h时，出水VFA浓度会随之降低，而pH值则始终稳定在6．5～7．5，系统对COD和BOD5的去除率分别增加9％和19％，对溶解性COD和BOD5的去除率分别增加25％和24％。     

Effect of process configuration and substrate complexity on the performance of anaerobic processes

The roles of substrate complexity (molecular size of the substrate) and process configuration in anaerobic wastewater treatment were investigated to determine optimal methanogenic technology parameters. Five substrates (glucose, propionate, butyrate, ethanol, and lactate) plus a mixed waste (60% carbohydrate, 34% protein, and 6% lipids) were studied under five reactor configurations: batch-fed single-stage continuous stirred tank reactor (CSTR), continuously fed single-stage CSTR, two-phase CSTR, two-stage CSTR, and single-stage upflow anaerobic sludge blanket (UASB). The substrate feed concentration was 20,000 mg/L as COD. The solids retention time (SRT) and hydraulic retention time (HRT) in the CSTR reactors were 20 d, while HRT in the UASB was 2 d. All reactors were operated for at least 60 d (equal to 3SRT). Substrate complexity was observed to be less significant under two-phase, two-stage and UASB reactor configurations. Two-phase CSTR, two-stage CSTR, and single-stage UASB configurations yielded the lowest effluent chemical oxygen demands (130-550, 60-700, and 50-250 mg/L, respectively). The highest effluent chemical oxygen demands were detected when feeding glucose, propionate, and lactate to continuously fed single-stage CSTRs (10, 400, 9900, and 4700 mg/L COD, respectively) and to batch-fed single-stage CSTRs (11, 200, 2500, and 2700 mg/L COD, respectively). Ironically, the one stage CSTR--most commonly utilized in the field--was the worst possible reactor configuration.     

养殖废水处理工程

采用厌氧反应器（UASB）＋好氧接触生物反应器（OC）组合工艺处理养猪场高浓度有机废水,结果表明：工艺运行稳定,出水COD,BOD5,氨氮和SS的值分别为135 mg/L,28 mg/L,12 mg/L和100 mg/L,出水各项指标均达到GB8978-1996污水综合排放标准二级排放标准。     

Dispersion and treatment performance analysis of an UASB reactor under different hydraulic loading rates

Mixing and transport phenomena affect the efficiency of all bioreactor configurations. An even mixing pattern at the macro-level is desirable to provide good conditions for substrate transport to, and from, the microbial aggregates. The state of segregation of particulate material in the reactor is also important. The production of biogas in anaerobic reactors is another factor that affects mixing intensity and hence the interactions between the liquid, solid and gaseous phases. The CSTR model with some degree of short-circuiting, dead zones and bypassing flows seems to describe the overall hydrodynamics of UASBs. However, few data are available in the literature for full-scale reactors that relate process performance to mixing characteristics. Dispersion studies using LiCl were done for four hydraulic loading rates on a full-scale UASB treating domestic wastewater in Ginebra, Valle del Cauca, southwest Colombia. COD, TSS, and Settleable Solids were used to evaluate the performance of organic matter removal. The UASB showed a complete mixing pattern for hydraulic loading rates close to the design value (i.e. Q = 10-13l s(-1) and HRT=8-6 h). Gross mixing distortions and localised stagnant zones, short-circuiting and bypass flows were found in the sludge bed and blanket zones for both extreme conditions (underloading and overloading). The liquid volume contained below the gas-liquid-solid separator was found to contribute to the overall stagnant volume, particularly when the reactor was underloaded. The removal of organic matter showed a log-linear correlation with the dispersion number.     

内循环UASB处理酒精废水及其颗粒污泥特性

针对传统UASB反应器在启动时颗粒污泥形成缓慢的问题,采用内循环UASB反应器作为厌氧单元对酒精废水进行处理。其以低负荷启动,启动完成后容积负荷为7.9 kg/(m3.d),对COD的去除率可达80%,整个试验阶段对NH3-N的平均去除率为16.38%。扫描电镜显示颗粒污泥中的优势菌开始为短杆菌,随着培养时间的延长则出现了球菌;而现有UASB反应器中颗粒污泥的优势菌为丝状菌。对沼气成分进行分析,CH4含量最高为81.61%,N2含量则随着颗粒污泥培养时间的延长由3.68%增加至18.59%。