PPS/GF/纳米CaCO3三元复合材料的力学性能的研究

考察了纳米碳酸钙(Nano-CaCO3)用量及表面处理剂对玻璃纤维增强聚苯硫醚(PPS/GF)复合材料冲击和弯曲性能的影响。结果发现,随着Nano-CaCO3质量分数的增加,试样的冲击强度和弯曲强度均有不同程度的提高;在相同条件下,经钛酸酯偶联剂处理的Nano-CaCO3填充PPS/GF体系的冲击强度和弯曲强度大多高于由硬脂酸处理的PPS/GF体系。     

PPS/PC/GF/Nano-CaCO_3复合材料的冲击性能和弯曲性能

考察了纳米碳酸钙(Nano-CaCO3)含量对玻璃纤维增强聚苯硫醚/聚碳酸酯(PPS/PC/GF)复合材料冲击性能和弯曲性能的影响。结果表明:随着Nano-CaCO3质量分数(f)的增加,试样的冲击强度和弯曲强度均有不同程度的提高,f为6%时达到最大值。     

PPS/GF复合材料非等温结晶性能研究

通过差示扫描量热法研究了聚苯硫醚(PPS)/玻璃纤维(GF)复合材料的非等温结晶过程,采用了Ozawa法和R-t法分析了GF质量分数为40%的PPS/GF复合材料的非等温结晶动力学特性。结果表明,随着GF用量的增加,复合材料的结晶度呈现先降低后增加的趋势,结晶速率加快,结晶趋于完善;当GF质量分数为40%时,随着降温速率的提高,复合材料的过冷度和结晶速率增大,结晶变得不完善。Ozawa法和R-t法能够描述GF质量分数为40%的PPS/GF复合材料的非等温结晶行为,Ozawa法计算结果表明,复合材料的Ozawa指数和结晶速率常数均随结晶温度的升高而增大,R-t法计算结果表明不同相对结晶度下降温速率与时间的自然对数间的线性关系良好。     

PPS／GF／Nano-CaCO_3三元复合材料的拉伸力学性能

考察了纳米碳酸钙(Nano-CaCO_3)含量及表面处理对玻璃纤维增强聚苯硫醚(PPS／GF)三元复合材料拉伸性能的影响。结果表明：复合材料的拉伸弹性模量、拉伸强度和拉伸断爱强度均有提高；当φ_f小于4％时,拉伸断裂伸长率隨着φ_f的增加而明显增大,然后趋于平缓。经钛酸酯处理的Nano-CaCO_3填充PPS／GF体系的拉伸力学性能略优于经硬脂酸处理的复合体系。     

PPS/PC/GF/Nano-CaCO3复合材料的拉伸性能

考察了纳米碳酸钙（Nano-CaCO3）含量对玻璃纤维增强聚苯硫醚／聚碳酸酯（PPS／PC／GF）复合材料拉伸性能的影响。结果表明，当Nano-CaCO3质量分数小于6％时，复合材料的拉伸弹性模量、拉伸强度、断裂伸长率均随着Nano-CaCO3含量的增加而有所提高，当质基分数为6％达到最大值，然后有所下降。     

聚苯硫醚/碳纳米管复合材料的非等温结晶性能

利用双螺杆挤出机制备了纤维用聚苯硫醚/多壁碳纳米管(PPS/MWCNTs)复合材料。通过差示扫描量热法(DSC)研究了不同降温速率下纯PPS以及PPS/MWCNTs复合材料的非等温结晶过程,并运用Ozawa模型进行了非等温结晶动力学分析。结果表明:降温速率对PPS/MWCNTs复合材料的结晶性能有很大的影响,当降温速率为20℃/min时,PPS/MWCNTs复合材料的结晶能力及相对结晶度最大;MWCNTs在PPS结晶过程中起异相成核剂的作用,使PPS/MWCNTs复合材料的结晶温度较纯PPS升高。     

PE-LLD/纳米CaCO3复合材料非等温结晶动力学研究

利用DSC研究线形低密度聚乙烯(PE-LLD)和PE-LLD/纳米碳酸钙(PE-LLD/Nano-CaCO3)复合材料的非等温结晶行为,并用Jeziorny法和莫志深法对所得的数据进行动力学分析。结果表明,Jeziorny法、莫志深法能够较好地处理非等温结晶过程。用Jeziorny法处理结果表明,PE-LLD的结晶速率大于PE-LLD/Nano-CaCO3复合材料;在相同的降温速率下,Nano-CaCO3加入使得复合体系结晶速率先略微下降后再升高,且当Nano-CaCO3的质量分数为10%时,复合体系的结晶速率最低。Avrami指数n在1.47～2.13之间变化。用莫志深法得出的结论与Jeziorny法一致,b值在0.75～1.22之间变化。     

GF增强PPS/LCP复合材料的结晶行为和力学性能

液晶聚合物(LCP)的低熔接线强度是限制LCP应用的重要因素。为了提升LCP材料的力学性能,利用熔融加工方式制备不同LCP含量的聚苯硫醚(PPS)/LCP复合材料。DSC测试结果显示,当复合材料中LCP质量分数小于30%时,LCP的异相成核作用可提升PPS的结晶温度;随着LCP含量的进一步增加,PPS的结晶被抑制,复合材料的结晶温度逐渐降低。对于玻璃纤维(GF)增强PPS/LCP复合材料,随着LCP含量的增加,复合材料的拉伸强度和弯曲强度逐渐降低,弯曲弹性模量逐渐升高;而复合材料的熔接线拉伸强度随着LCP含量增加呈现出先降低后增加的趋势。微观结构观察显示,GF增强PPS/LCP复合材料的性能与PPS/LCP两相界面结合以及树脂/GF之间的界面结合作用较差有关。进一步利用乙烯-丙烯酸甲酯-甲基丙烯酸缩水甘油酯无规三元共聚物和环氧树脂提升GF增强PPS/LCP复合材料的界面相互作用,结果显示,环氧树脂可以显著提升复合材料的力学性能,同时复合材料的熔接线拉伸强度由31 MPa提升至70 MPa。     

硅微粉改性PI/PPS/GF复合材料的制备及性能

采用双螺杆挤出机挤出工艺,制备了硅微粉改性聚酰亚胺(PI)/聚苯硫醚(PPS)/玻璃纤维(GF)复合材料。研究了PPS用量和硅微粉用量对PI/PPS/GF复合材料力学性能、动态力学性能、线膨胀系数和热性能的影响。复合材料拉伸强度、弯曲强度、悬臂梁无缺口冲击强度和初始储能模量随PPS用量增加而逐渐降低,线膨胀系数和熔体质量流动速率随之增加;材料力学性能随硅微粉用量增加先增加后减小,线膨胀系数和熔体质量流动速率随之增加而明显降低。差示扫描量热仪(DSC)数据分析表明,PPS材料的加入使复合材料在230~240℃出现了结晶峰,硅微粉使初始结晶温度变高;复合材料的热稳定性能随着熔融硅微粉用量增加而增加。     

PPS/GF/晶须复合材料流变性能

利用熔融共混法制备了玻璃纤维(GF)增强聚苯硫醚(PPS)复合材料.采用毛细管流变仪对PPS/GF以及PPS/GF/CaSO4晶须复合材料的流变行为进行了表征.结果表明,PPS/GF复合材料的黏度随着剪切速率的增大而逐渐降低,呈现出明显的"剪切变稀"行为.随着GF用量的增加,PPS/GF复合材料的黏度逐渐升高,非牛顿指数n值逐渐降低.晶须用量为5份时,PPS/GF/CaSO4晶须复合材料的黏度最低,结构黏度指数较低,纺丝加工性能较好.复合材料的黏度随晶须用量的继续增加而增加.在310~315℃时复合材料的结构黏度指数下降幅度最小,表明该温度范围熔体流动最稳定.     

Crystallization of glass fiber‐reinforced poly(p‐phenylene sulfide) nanocomposites

Ternary composites of glass fiber‐reinforced poly(p‐phenylene sulfide) (PPS/GF) filled with nanometric calcium carbonate (nano‐CaCO₃) were prepared by means of a twin‐screw extruder. The nano‐CaCO₃ surface was treated with stearate and treated with titanate, the composites being called SI composite system and SII composite system, respectively. The crystallization and heatproof properties of the PPS/GF/nano‐CaCO₃ composites were measured using a differential scanning calorimeter, to investigate the influence of the nanometric filler content on the crystallinity. The results show that the variation of the starting crystallization temperature, crystallization temperature and crystallinity with an increase of the particle weigh fraction (?_f) of SI composite system is different from that of SII composite system. When ?_f is less than 4 wt%, the crystallinity of the two composite systems increases and then decreases slightly with increasing ?_f. Moreover, the crystallization behavior and mechanisms are discussed. Copyright © 2011 Society of Chemical Industry     

Isothermal crystallization of pure and glass fiber reinforced poly(phenylene sulfide) composites

The isothermal crystallization of poly(phenylene sulfide) (PPS) and its glass fiber (GF) reinforced composite has been investigated by differential scanning calorimetry (DSC) and polarized optical microscope (POM) equipped with a hot stage. During the isothermal crystallization process of PPS the Avrami exponent value decreases with time, indicating the change of crystallization mechanism and presence of mixed growth mechanism (bidimensional and three‐dimensional growth of crystals). The presence of GF greatly accelerates the bulk crystallization rate of PPS and changes the crystalline morphology of PPS from the spherulites to transcrystallization. And the reason for development of transcrystallization is considered to be relevant with the compatibility of the interface between GF and PPS. POLYM. COMPOS., 2009. © 2009 Society of Plastics Engineers     

Thermal aging performance of glass fiber/polyphenylene sulfide composites in high temperature

In order to use the glass fiber reinforced polyphenylene sulfide composites (GF/PPS) in high temperature environments, thermal aging performance of two kinds of commercial grade PPS composites, reinforced by 40% glass fiber, PPS-G40 HM and 1140L4, in thermal aging temperature of 250°C was compared by tensile strength, oxidized layer, color, crystallization and melting behavior. The results showed that tensile strength of GF/PPS composites is significantly decreased with increasing of aging time below 200 h and the tensile strength of aged PPS-G40 HM is higher than that of aged 1140L4. The thickness of dark color area is increased with increasing of aging time. The thickness of oxidized layer of 1140L4 is thinner than that of PPS-G40 HM. However, the color of oxidized layer of PPS-G40 HM is lighter than that of 1140L4. The recrystallization in thermal aging results in the formation of crystal with higher melting point and increased melting temperature of GF/PPS composites. It is found that addition of epoxy resin can increase the initial mechanical property and improve the thermal aging performance of GF/PPS composites. A novel modified GF/PPS composite with higher thermal aging properties was obtained.     

Microcellular foams of glass–fiber reinforced poly(phenylene sulfide) composites generated using supercritical carbon dioxide

Microcellular foaming of poly(phenylene sulfide) (PPS) and its glass–fiber (GF) reinforced composites using supercritical CO₂ as a blowing agent presents a promising approach to produce novel cellular materials with tailored microstructures. This study investigated the effects of the material composition and process conditions on the foaming behaviors and final morphologies of the microcellular foamed PPS and PPS/GF composites. The rheological and thermal properties as well as the saturation and desorption behaviors of CO₂ in the pure PPS and PPS/GF composites were also detailedly discussed. The results show that microcellular foams with various relative densities, cell sizes, cell‐size distributions, and cell densities can be attained by tailoring the fiber content and key process parameters. At low foaming temperatures below the cold crystallization temperature, the microcellular foamed PPS and PPS/GF composites both present a unimodal cell‐size distribution. At elevated temperatures, the generated crystalline superstructures including spherulites in the polymer matrix and transcrystals around the GF will cause a secondary heterogeneous cell nucleation. This leads to the observations of bimodal and trimodal cell‐size distributions in the pure PPS and the PPS/GF composites, respectively. The mechanisms for the solid‐state foaming behaviors of pure PPS and PPS/GF composites have been illustrated by establishing theoretical models. POLYM. COMPOS., 37:2527–2540, 2016. © 2015 Society of Plastics Engineers     

Mechanical Properties of PPS/PC/GF/Nano-CaCO3 Hybrid Composites

A kind of nanometer calcium carbonate (nano-CaCO₃) filled glass fibre-reinforced polyphenylene sulfide/polycarbonate (PPS/PC/GF) hybrid composites were fabricated with a twin-screw extruder in this paper, and the surface of the nanometer particles was pretreated with stearic acid in a high speed mixer before melt blending. The Young's modulus, tensile strength, tensile elongation at break, flexural modulus and strength of these hybrid composites were measured at room temperature by using a universal materials testing machine, to identify the influence of the nano-CaCO₃ content on the mechanical properties of these hybrid composites. It was found that there were relatively evident reinforcing and toughening effects of the nano-CaCO₃ on the PPS/PC/GF hybrid composites. The Young's modulus, tensile strength, flexural strengt and elongation at break of these composites increased nonlinearly with an addition of the nano-CaCO₃ weigh fraction (φ _f ) when φ _f was less than 6%, and they reached the maximum at φ _f of 6%, and then decreased; while the flexural modulus increased as φ _f was less than 4%, and then decreased.     

Properties of polyphenylene sulphide/glass fibre composites with negative thermal expansion ceramic fillers

The high coefficient of thermal expansion (CTE) of polymeric composites can cause large deformation under temperature changes, affecting coupling with devices made of other materials in radio frequency (RF) communication systems and limiting their application in RF systems. In order to obtain polyphenylene sulphide (PPS)-based composites with low CTE, a series of PPS-based composites containing different loadings of ceramic powders (including Zr₂WP₂O₁₂, BN, AlN, Al₂O₃) were fabricated by melt extrusion method using PPS with 40 wt% glass fibre (GF) as matrix material. The experimental results showed that the PPS composites with Zr₂WP₂O₁₂ (ZWP) as a filler had a lower CTE compared to the samples with other fillers at the same filler loading. The CTE of PPS/GF/ZWP steadily decreased with increasing ZWP addition. At 20 vol% ZWP loading, a 67% (about 18 ppm/°C) reduction of CTE compared to the PPS/GF was achieved. The addition of ZWP powder to PPS/GF also led to an improvement in the dielectric loss of the composite. When the ZWP content is 20 vol%, the dielectric loss of the composites is about 0.0035, which is 24.4% lower than PPS/GF. Hence, the PPS/GF/ZWP composites have great potential for applications in RF communication systems.