Advanced Micromechanical Model for Transformation-Induced Plasticity Steels with Application of In-Situ High-Energy X-Ray Diffraction Method

Compared to other advanced high-strength steels, transformation-induced plasticity (TRIP) steels exhibit better ductility at a given strength level and can be used to produce complicated automotive parts. This enhanced formability comes from the transformation of retained austenite to martensite during plastic deformation. In this study, as a first step in predicting optimum processing parameters in TRIP steel productions, a micromechanical finite element model is developed based on the actual microstructure of a TRIP 800 steel. The method uses a microstructure-based representative volume element (RVE) to capture the complex deformation behavior of TRIP steels. The mechanical properties of the constituent phases of the TRIP 800 steel and the fitting parameters describing the martensite transformation kinetics are determined using the synchrotron-based in-situ high-energy X-ray diffraction (HEXRD) experiments performed under a uniaxial tensile deformation. The experimental results suggest that the HEXRD technique provides a powerful tool for characterizing the phase transformation behavior and the microstress developed due to the phase-to-phase interaction of TRIP steels during deformation. The computational results suggest that the response of the RVE well represents the overall macroscopic behavior of the TRIP 800 steel under deformation. The methodology described in this study may be extended for studying the effects of the various processing parameters on the macroscopic behaviors of TRIP steels. This article is based on a presentation given in the symposium entitled “Neutron and X-Ray Studies for Probing Materials Behavior,” which occurred during the TMS Spring Meeting in New Orleans, LA, March 9–13, 2008, under the auspices of the National Science Foundation, TMS, the TMS Structural Materials Division, and the TMS Advanced Characterization, Testing, and Simulation Committee.     

The Structure Dependence of Deformation Behavior of Transformation-Induced Plasticity–Assisted Steel Monitoring by In-Situ Neutron Diffraction

Tensile deformation behavior of two transformation-induced plasticity (TRIP)–assisted multiphase steels with slightly different microstructures due to different thermomechanical treatment conditions applied was investigated by in-situ neutron diffraction. The steel with lower austenite volume fraction (f ^γ  = 0.04) and higher volume fraction of needlelike bainite in the α-matrix exhibits higher yield stress (sample B, 600 MPa) but considerably lower elongation in comparison to the steel with higher austenite volume fraction (f ^γ  = 0.08), granular bainite, and polygonal ferrite matrix (sample A, 500 MPa). The neutron diffraction results have shown that the applied tensile load is redistributed at the yielding point in such a way that the retained austenite bears a significantly larger load than the α matrix during the TRIP-assisted steel deformation. This article is based on a presentation given in the symposium entitled “Neutron and X-Ray Studies for Probing Materials Behavior,” which occurred during the TMS Spring Meeting in New Orleans, LA, March 9–13, 2008, under the auspices of the National Science Foundation, TMS, the TMS Structural Materials Division, and the TMS Advanced Characterization, Testing, and Simulation Committee.     

The Formation of Complex Microstructures After Different Deformation Modes in Advanced High-Strength Steels

The microstructure of transformation induced plasticity (TRIP) and dual phase (DP) multiphase steels after stamping of an industrial component at different strain levels was investigated using transmission electron microscopy. The TRIP steel microstructure showed a more complex dislocation substructure of ferrite at different strain levels than DP steel. The deformation microstructure of the stamped parts was compared to the deformation microstructure in these complex steels for different “equivalent” tensile strains. It was found that the microstructures are similar only at high levels of strain (>10 pct) for both steels.     

Development of high strength low alloy TRIP‐aided steels with annealed martensite matrix

Formable high‐strength low‐alloy TRIP‐aided sheet steels with annealed martensite matrix or TRIP‐aided annealed martensitic steel were developed for automotive applications. The steels possessed a large amount of plate‐like retained austenite along annealed martensite lath boundary, the stability of which against the strain‐induced transformation was higher than that of the conventional TRIP‐aided dual‐phase steel with polygonal ferrite matrix. In a tensile strength range between 600 and 1000 MPa, the TRIP‐aided annealed martensitic steels exhibited superior large elongation and reduction of area. In addition, the steels possessed the same excellent stretch‐flangeability and bendability as TRIP‐aided bainitic steel with bainitic ferrite matrix. These properties were discussed by matrix structure, a strength ratio of second phase to matrix, retained austenite stability, internal stress in matrix and so on.     

Constitutive Modeling of the Mechanical Properties of V-added Medium Manganese TRIP Steel

In this study, medium Mn transformation-induced plasticity steel with the composition Fe-0.08 pct C-6.15 pct Mn-1.5 pct Si-2.0 pct Al-0.08 pct V was investigated. After intercritical annealing at 1013 K (740 °C), the steel contained coarse-grained ferrite and two ultrafine-grained (UFG) phases: ferrite and retained austenite. The material did not deform by localized Lüders band propagation: it did not suffer from this major problem as most UFG steels do. Localization of plastic flow was shown to be suppressed because of a combination of factors, including a bimodal grain size distribution, a multiphase microstructure, the presence of nanosized vanadium carbide precipitates, and the occurrence of the deformation-induced martensitic transformation of retained austenite. A constitutive model incorporating these effects was developed. The model was used to identify the factors which can lead to a further improvement of the mechanical properties of the UFG medium Mn TRIP steels.     

The morphology and substructure of martensite in maraging steels

Thin foil transmission electron microscopy, X-ray diffraction and dilatometric techniques have been used to study the martensitic γ → α transformation in three steels with nominal contents of 8 pct nickel and 0.2 pct beryllium and chromium contents of 12, 14 and 16 pct. In each case the martensite formed as laths with a habit plane close to {225}_γ. With increasing chromium content and increasing cooling rate greater numbers of the laths were observed to be internally twinned. Detailed analysis of the martensitic transformation suggested that the internally twinned laths are formed by a sequence of γ→ ε or faulted γ→ ά. The orientation relationships between the three phases γ, ε and α, determined from selected area diffraction analysis, corresponded to Kurdjumov-Sachs.     

Tensile Deformation Behavior of Duplex Stainless Steel Studied by <Emphasis Type="Italic">In-Situ</Emphasis> Time-of-Flight Neutron Diffraction

For a duplex alloy being subjected to deformation, the different mechanical behaviors of its constituent phases may lead to a nonuniform partition of stresses between phases. In addition, the grain-orientation-dependent elastic/plastic anisotropy in each phase may cause grain-to-grain interactions, which further modify the microscopic load partitioning between phases. In the current work, neutron diffraction experiments on the spectrometer for materials research at temperature and stress (SMARTS) were performed on an austenite-ferrite stainless steel for tracing the evolution of various microstresses during tensile loading, with particular emphasis on the load sharing among grains with different crystallographic orientations. The anisotropic elastic/plastic properties of the duplex steel were simulated using a visco-plastic self-consistent (VPSC) model that can predict the phase stress and the grain-orientation-dependent stress. Material parameters used for describing the constitutive laws of each phase were determined from the measured lattice strain distributions for different diffraction {hkl} planes as well as the laboratorial macroscopic stress-strain curve of the duplex steel. The present investigations provide in-depth understanding of the anisotropic micromechanical behavior of the duplex steel during tensile deformation. This article is based on a presentation given in the symposium entitled “Neutron and X-Ray Studies for Probing Materials Behavior,” which occurred during the TMS Spring Meeting in New Orleans, LA, March 9–13, 2008, under the auspices of the National Science Foundation, TMS, the TMS Structural Materials Division, and the TMS Advanced Characterization, Testing, and Simulation Committee.     

In‐situ Synchrotron XRD Analysis of the Effect of Static Strain Aging on the Elasto‐plastic Transition in CMnSi TRIP Steel

In situ synchrotron X‐ray diffraction was used to investigate the martensitic transformation kinetics, lattice straining and diffraction peak broadening in cold‐rolled TRIP steel during tensile testing. Direct evidence of stress‐strain partitioning between different phases, dislocation pinning and differences in yielding behaviour of the different phases were clearly observed. The TRIP steel was subjected to a bake‐hardening treatment and a pronounced static strain aging effect was observed. In the present work, the martensitic transformation kinetics and the elastic micro‐strain evolution for both ferrite and retained austenite during the elasto‐plastic transition are reported with an emphasis on bake‐hardening with and without pre‐straining.     

Characterizing Phase Transformations and Their Effects on Ferritic Weld Residual Stresses with X-Rays and Neutrons

Weld residual stresses often approach, or exceed, the yield strength of the material, with serious implications for the integrity of engineering structures. It is not always feasible to measure residual stresses, so integrity assessments often rely heavily on numerical models. In ferritic steels, the credibility of such models depends on their ability to account for solid-state phase transformations, which can have a controlling effect on the final residual stress state. Furthermore, a better understanding of weld transformations provides an opportunity to engineer the weld stress state and microstructure for improved life. In this article, the complementary merits of synchrotron X-ray and neutron diffraction are exploited both to verify and refine weld models and to inspire the development of weld filler metals to control weld stresses. In terms of weld filler metal design, X-ray diffraction is used to characterize phase transformations in real time during realistic weld cooling cycles, for understanding small-scale behavior and identifying features that need to be incorporated into finite-element models. Meanwhile, neutron diffraction is used to elucidate the practical consequences of solid-state phase transformations on the macroscopic scale, thereby providing crucial validatory structural integrity data. This article is based on a presentation given in the symposium entitled “Neutron and X-Ray Studies for Probing Materials Behavior,” which occurred during the TMS Spring Meeting in New Orleans, LA, March 9–13, 2008, under the auspices of the National Science Foundation, TMS, the TMS Structural Materials Division, and the TMS Advanced Characterization, Testing, and Simulation Committee.     

Selective Oxidation and Reactive Wetting of 1.0 Pct Si-0.5 Pct Al and 1.5 Pct Si TRIP-Assisted Steels

Heat treatments were performed using an isothermal bainitic transformation (IBT) temperature compatible with continuous hot-dip galvanizing on two high Al–low Si transformation induced plasticity (TRIP)-assisted steels. Both steels had 0.2 wt pct C and 1.5 wt pct Mn; one had 1.5 wt pct Al and the other had 1 wt pct Al and 0.5 wt pct Si. Two different intercritical annealing (IA) temperatures were used, resulting in intercritical microstructures of 50 pct ferrite (α)-50 pct austenite (γ) and 65 pct α-35 pct γ. Using the IBT temperature of 465 °C, five IBT times were tested: 4, 30, 60, 90, and 120 seconds. Increasing the IBT time resulted in a decrease in the ultimate tensile strength (UTS) and an increase in the uniform elongation, yield strength, and yield point elongation. The uniform elongation was higher when using the 50 pct α-50 pct γ IA temperature when compared to the 65 pct α-35 pct γ IA temperature. The best combinations of strength and ductility and their corresponding heat treatments were as follows: a tensile strength of 895 MPa and uniform elongation of 0.26 for the 1.5 pct Al TRIP steel at the 50 pct γ IA temperature and 90-second IBT time; a tensile strength of 880 MPa and uniform elongation of 0.27 for the 1.5 pct Al TRIP steel at the 50 pct γ IA temperature and 120-second IBT time; and a tensile strength of 1009 MPa and uniform elongation of 0.22 for the 1 pct Al-0.5 pct Si TRIP steel at the 50 pct γ IA temperature and 120-second IBT time.     

Stress-assisted isothermal martensitic transformation: Application to TRIP steels

Low-temperature plastic flow in TRIP steels has been found to be controlled by stress-assisted isothermal martensitic transformation. For these conditions, the thermodynamics and kinetic theory of martensitic transformations leads directly to constitutive relations predicting the dependence of flow stress on temperature, strain, strain-rate, and stress-state, consistent with the observed behavior of TRIP steels. Guidelines are obtained for the control of temperature sensitivity, σ -ɛ curve shape, and stress-state effects to achieve novel mechanical properties.     

Effect of Carbon Fraction on Stacking Fault Energy of Austenitic Stainless Steels

The effect of C fraction (C/N) on stacking fault energy (SFE) of austenitic Fe-18Cr-10Mn steels with a fixed amount of C?+?N (0.6?wt pct) was investigated by means of neutron diffraction and transmission electron microscopy (TEM). The SFE were evaluated by the Rietveld whole-profile fitting combined with the double-Voigt size-strain analysis for neutron diffraction profiles using neutron diffraction. The measured SFE showed distinguishable difference and were well correlated with the change in deformation microstructure. Three-dimensional linear regression analyses yielded the relation reflecting the contribution of both C?+?N and C/N: SFE (mJ/m²)?=??C5.97?+?39.94(wt pct C?+?N)?+?3.81(C/N). As C fraction increased, the strain-induced ?????? martensitic transformation was suppressed, and deformation twinning became the primary mode of plastic deformation.     

On the Effect of Manganese on Grain Size Stability and Hardenability in Ultrafine-Grained Ferrite/Martensite Dual-Phase Steels

Two plain carbon steels with varying manganese content (0.87 wt pct and 1.63 wt pct) were refined to approximately 1 μm by large strain warm deformation and subsequently subjected to intercritical annealing to produce an ultrafine grained ferrite/martensite dual-phase steel. The influence of the Mn content on microstructure evolution is studied by scanning electron microscopy (SEM). The Mn distribution in ferrite and martensite is analyzed by high-resolution electron backscatter diffraction (EBSD) combined with energy dispersive X-ray spectroscopy (EDX). The experimental findings are supported by the calculated phase diagrams, equilibrium phase compositions, and the estimated diffusion distances using Thermo-Calc (Thermo-Calc Software, McMurray, PA) and Dictra (Thermo-Calc Software). Mn substantially enhances the grain size stability during intercritical annealing and the ability of austenite to undergo martensitic phase transformation. The first observation is explained in terms of the alteration of the phase transformation temperatures and the grain boundary mobility, while the second is a result of the Mn enrichment in cementite during large strain warm deformation, which is inherited by the newly formed austenite and increases its hardenability. The latter is the main reason why the ultrafine-grained material exhibits a hardenability that is comparable with the hardenability of the coarse-grained reference material.     

A Novel Mo and Nb Microalloyed Medium Mn TRIP Steel with Maximal Ultimate Strength and Moderate Ductility

The multi-phase, metastable, and multi-scale (M³) constitution of a novel transformation-induced plasticity (TRIP) steel (Fe-0.17C-6.5Mn-1.1Al-0.22Mo-0.05Nb, wt pct) was designed through thermodynamic calculations combined with experimental analysis. In this study, Mo and Nb microalloying was used to control the fraction of retained austenite and its mechanical stability during tensile deformation and to improve the yield strength. Thermodynamic calculations were developed to determine the critical annealing temperature, at which a large fraction of retained austenite (~38 pct) would be obtained through the effects of solute enrichment. The experimental observation was in good agreement with the predicted results. According to the critical annealing temperature, such an ultrafine (<200 nm) M³, microstructure with optimum mechanical stability was successfully achieved. The results of this work demonstrated the superior performance with improved yield strength of 1020 to 1140 MPa and excellent ductility (>30 pct), as compared with other TRIP steels. Both angle-selective backscatter and electron backscatter diffraction techniques were employed to interpret the transformation from the deformed martensitic laths to the ultrafine austenite and ferrite duplex structure.     

等温淬火温度对超细贝氏体钢组织及耐磨性的影响

设计了一种0.7C的低合金超细贝氏体钢,并通过膨胀仪、二体磨损实验、光学显微镜、扫描电镜、X射线衍射、激光扫描共聚焦显微镜及能谱仪,研究了不同等温淬火温度对超细贝氏体钢的贝氏体相变动力学、微观组织以及干滑动摩擦耐磨性的影响,揭示超细贝氏体钢在二体磨损条件下的耐磨性能和磨损机理.研究结果表明,不同等温温度下的超细贝氏体钢都由片层状贝氏体铁素体和薄膜状以及块状的残留奥氏体组成;随着等温温度的升高,超细贝氏体的相变速率提高,相变孕育期及相变完成时间缩短,但贝氏体铁素体板条厚度增加,残留奥氏体含量增加,硬度值有所降低;超细贝氏体钢磨损面形貌以平直的犁沟为主,主要的磨损机理为显微切削;不同等温温度下所获得的超细贝氏体的耐磨性能都优于回火马氏体,且随着等温温度的降低,耐磨性能提高.其中在250℃等温所获得的超细贝氏体钢具有最优的耐磨性能,其相对耐磨性为回火马氏体的1.28倍.这主要与超细贝氏体钢中贝氏体铁素体板条的细化及磨损过程中残留奥氏体的形变诱导马氏体相变（TRIP）效应有关.      

Austenite Nucleation and Growth Observed on the Level of Individual Grains by Three-Dimensional X-Ray Diffraction Microscopy

Austenite nucleation and growth is studied during continuous heating using three-dimensional X-ray diffraction (3-D XRD) microscopy at the European Synchrotron Radiation Facility (ESRF) (Grenoble, France). Unique in-situ observations of austenite nucleation and growth kinetics were made for two commercial medium-carbon low-alloy steels (0.21 and 0.35 wt pct carbon with an initial microstructure of ferrite and pearlite). The measured austenite volume fraction as a function of temperature shows a two-step behavior for both steel grades: it starts with a rather fast pearlite-to-austenite transformation, which is followed by a more gradual ferrite-to-austenite transformation. The austenite nucleus density exhibits similar behavior, with a sharp increase during the first stage of the transformation and a more gradual increase in the nucleus density in the second stage for the 0.21 wt pct carbon alloy. For the 0.35 wt pct carbon alloy, no new nuclei form during the second stage. Three different types of growth of austenite grains in the ferrite/pearlite matrix were observed. The combination of detailed separate observations of both nucleation and growth provides unique quantitative information on the phase transformation kinetics during heating, i.e., austenite formation from ferrite and pearlite.     

Neutron and X-ray Microbeam Diffraction Studies around a Fatigue-Crack Tip after Overload

An in-situ neutron diffraction technique was used to investigate the lattice-strain distributions and plastic deformation around a crack tip after overload. The lattice-strain profiles around a crack tip were measured as a function of the applied load during the tensile loading cycles after overload. Dislocation densities calculated from the diffraction peak broadening were presented as a function of the distance from the crack tip. Furthermore, the crystallographic orientation variations were examined near a crack tip using polychromatic X-ray microdiffraction combined with differential aperture microscopy. Crystallographic tilts are considerably observed beneath the surface around a crack tip, and these are consistent with the high dislocation densities near the crack tip measured by neutron peak broadening. This article is based on a presentation given in the symposium entitled “Neutron and X-Ray Studies for Probing Materials Behavior,” which occurred during the TMS Spring Meeting in New Orleans, LA, March 9–13, 2008, under the auspices of the National Science Foundation, TMS, the TMS Structural Materials Division, and the TMS Advanced Characterization, Testing, and Simulation Committee.     

Nucleation sites for ultrafine ferrite produced by deformation of austenite during single-pass strip rolling

An austenitic Ni-30 wt pct Fe alloy, with a stacking-fault energy and deformation characteristics similar to those of austenitic low-carbon steel at elevated temperatures, has been used to examine the defect substructure within austenite deformed by single-pass strip rolling and to identify those features most likely to provide sites for intragranular nucleation of ultrafine ferrite in steels. Samples of this alloy and a 0.095 wt pct C-1.58Mn-0.22Si-0.27Mo steel have been hot rolled and cooled under similar conditions, and the resulting microstructures were compared using transmission electron microscopy (TEM), electron diffraction, and X-ray diffraction. Following a single rolling pass of ∼40 pct reduction of a 2mm strip at 800 °C, three microstructural zones were identified throughout its thickness. The surface zone (of 0.1 to 0.4 mm in depth) within the steel comprised a uniform microstructure of ultrafine ferrite, while the equivalent zone of a Ni-30Fe alloy contained a network of dislocation cells, with an average diameter of 0.5 to 1.0 μm. The scale and distribution and, thus, nucleation density of the ferrite grains formed in the steel were consistent with the formation of individual ferrite nuclei on cell boundaries within the austenite. In the transition zone, 0.3 to 0.5 mm below the surface of the steel strip, discrete polygonal ferrite grains were observed to form in parallel, and closely spaced “rafts” traversing individual grains of austenite. Based on observations of the equivalent zone of the rolled Ni-30Fe alloy, the ferrite distribution could be correlated with planar defects in the form of intragranular microshear bands formed within the deformed austenite during rolling. Within the central zone of the steel strip, a bainitic microstructure, typical of that observed after conventional hot rolling of this steel, was observed following air cooling. In this region of the rolled Ni-30Fe alloy, a network of microbands was observed, typical of material deformed under plane-strain conditions.     

High-temperature transmission electron microscopyin situ study of lower bainite carbide precipitation

In situ observation of the bainite carbide precipitation processes in 40CrMnSiMoV steel by means of high-temperature transmission electron microscopy (TEM) is conducted. It is evident that carbides can precipitate either in bainitic ferrite or from austenite when carbide-free bainite (meta-bainite) obtained by isothermal transformation is tempered at higher temperatures. In view of the quantity of carbides precipitated from ferrite in combination with the result of an X-ray diffraction analysis of the bainitic ferrite carbon content, it can be concluded that bainitic ferrite growth involves supersaturation of carbon content to some degree. Formerly with Northwestern Polytechnical University Formerly with Northwestern Polytechnical University This paper is based on a presentation made in the symposium “International Conference on Bainite” presented at the 1988 World Materials Congress in Chicago, IL, on September 26 and 27, 1988, under the auspices of the ASM INTERNATIONAL Phase Transformations Committee and the TMS Ferrous Metallurgy Committee.