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1.
Experiments were performed with FC-77 using three full-cone spray nozzles to assess the influence of subcooling on spray performance and critical heat flux (CHF) from a 1.0 × 1.0 cm2 test surface. The relatively high boiling point of FC-77 (97 °C at one atmosphere) enabled testing at relatively high levels of subcooling. Increasing the subcooling delayed the onset of boiling but decreased the slope of the nucleate boiling region of the spray boiling curve. The enhancement in CHF was relatively mild at low subcooling and more appreciable at high subcooling. CHF was enhanced by about a 100% when subcooling was increased from 22 to 70 °C, reaching values as high as 349 W/cm2. The FC-77 data were combined with prior spray CHF data from several studies into a broad CHF database encompassing different nozzles, fluids, flow rates, spray orientations, and subcoolings. The entire CHF database was used to modify the effect of subcooling in a previous CHF correlation that was developed for relatively low subcoolings. The modified correlation shows excellent predictive capability.  相似文献   

2.
An experimental investigation into the effects of pressure and subcooling on the pool boiling critical heat flux from a bare silicon chip-like heater and from a silicon heater coated with microporous layers, is reported. The dual inline heater package was immersed in FC-72, a dielectric fluid, and the experiments were performed in the horizontal orientation, with subcooling varying between 0 K and 72 K, and the pressure between 101.3 kPa and 303.9 kPa. The maximum CHF values on the diamond-base microporous-coated silicon heater were found to reach 47 W/cm2, at 3 atm and nearly 50 K of subcooling, and to provide an average enhancement of approximately 60% over the values attained with un-treated silicon surfaces. An available CHF correlation, with a reported standard deviation of 12.5% for un-treated surfaces over a large range of pressures, subcoolings, and surface conditions, was shown to predict the pressure and subcooling effects on CHF from the surface-enhanced chip with a standard deviation of 12%.  相似文献   

3.
This work proposes a new mechanistic model for predicting the critical heat flux (CHF) in horizontal pool boiling systems. It is postulated that when the vapor momentum flux is sufficient to lift the liquid macrolayer from the heating surface, wetting is no longer feasible, and a transition from nucleate to film boiling occurs. This is the same mechanism that has found success in predicting CHF in flow boiling systems. An experimental investigation of CHF with pentane, hexane, and FC-72 in saturated horizontal pool boiling with chamber pressures of 150, 300, and 450 kPa provides evidence that the new model captures the variation of CHF with pressure reasonably well compared with other well known models. The new model is also compared with existing data from the literature over a reduced pressure range of 2 × 10?5–2 × 10?1. The mean deviation between the predicted and measured CHF is typically within 20% over the parameter space covered.  相似文献   

4.
Experiments are conducted here to investigate subcooled flow boiling heat transfer and associated bubble characteristics of FC-72 on a heated micro-pin-finned silicon chip flush-mounted on the bottom of a horizontal rectangular channel. In the experiments the mass flux is varied from 287 to 431 kg/m2 s, coolant inlet subcooling from 2.3 to 4.3 °C, and imposed heat flux from 1 to 10 W/cm2. Besides, the silicon chips contain three different geometries of micro-structures, namely, the smooth, pin-finned 200 and pin-finned 100 surfaces. The pin-finned 200 and 100 surfaces, respectively, contain micro-pin-fins of size 200 μm × 200 μm × 70 μm (width × length × height) and 100 μm × 100 μm × 70 μm. The measured data show that the subcooled flow boiling heat transfer coefficient is reduced at increasing inlet liquid subcooling but is little affected by the coolant mass flux. Besides, adding the micro-pin-fin structures to the chip surface can effectively raise the single-phase convection and flow boiling heat transfer coefficients. Moreover, the mean bubble departure diameter and active nucleation site density are reduced for rises in the FC-72 mass flux and inlet liquid subcooling. Increasing coolant mass flux or reducing inlet liquid subcooling results in a higher mean bubble departure frequency. Furthermore, larger bubble departure diameter, higher bubble departure frequency, and higher active nucleation site density are observed as the imposed heat flux is increased. Finally, empirical correlations for the present data for the heat transfer and bubble characteristics in the FC-72 subcooled flow boiling are proposed.  相似文献   

5.
《Energy Conversion and Management》2005,46(15-16):2455-2481
Enhanced boiling of HFE-7100 dielectric liquid on porous graphite measuring 10 mm × 10 mm is investigated, and results are compared with those for smooth copper (Cu) of the same dimensions. Although liquid is out-gassed for hours before performing the pool boiling experiments, air entrapped in re-entrant type cavities, ranging in size from tens to hundreds of microns, not only enhanced the nucleate boiling heat transfer and the critical heat flux (CHF), but also, the mixing by the released tiny air bubbles from the porous graphite prior to boiling incipience enhanced the natural convection heat transfer by ∼19%. No temperature excursion is associated with the nucleate boiling on porous graphite, which ensues at very low surface superheat of 0.5–0.8 K. Conversely, the temperature overshoot at incipient boiling on Cu is as much as 39.2, 36.6, 34.1 and 32.8 K in 0 (saturation), 10, 20 and 30 K subcooled boiling, respectively. Nucleate boiling ensues on Cu at a surface superheat of 11.9, 10.9, 9.5 and 7.5 K in 0 (saturation), 10, 20 and 30 K subcooled boiling, respectively. The saturation nucleate boiling heat flux on porous graphite is 1700% higher than that on Cu at a surface superheat of ∼10 K and decreases exponentially with increased superheat to ∼60% higher near CHF. The CHF values of HFE-7100 on porous graphite of 31.8, 45.1, 55.9 and 66.4 W/cm2 in 0 (saturation), 10, 20 and 30 K subcooled boiling, are 60% higher and the corresponding superheats are 25% lower than those on Cu. In addition, the rate of increase in CHF with increased liquid subcooling is 50% higher than that on Cu.  相似文献   

6.
For the purpose of cooling electronic components with high heat flux efficiently, some experiments were conducted to study the flow boiling heat transfer performance of FC-72 on silicon chips. Micro-pin-fins were fabricated on the chip surface using a dry etching technique to enhance boiling heat transfer. Three different fluid velocities (0.5, 1 and 2 m/s) and three different liquid subcoolings (15, 25 and 35 K) were performed, respectively. A smooth chip (chip S) and four micro-pin-finned chips with the same fin thickness of 30 μm and different fin heights of 60 μm (chip PF30–60) and 120 μm (chip PF30–120), respectively, were tested. All the micro-pin-finned surfaces show a considerable heat transfer enhancement compared to the smooth one, and the critical heat flux increases in the order of chip S, PF30–60 and PF30–120. For a lower ratio of fin height to fin pitch and/or higher fluid velocity, the fluid velocity has a positive effect on the nucleate boiling curves for the micro-pin-finned surfaces. At the velocities lower than 1 m/s, the micro-pin-finned surfaces show a sharp increase in heat flux with increasing wall superheat, and the wall temperature at the critical heat flux (CHF) is less than the upper limit, 85 °C, for the reliable operation of LSI chips. The CHF values for all surfaces increase with fluid velocity and subcooling. The maximum CHF can reach nearly 150 W/cm2 for chip PF30–120 at the fluid velocity of 2 m/s and the liquid subcooling of 35 K.  相似文献   

7.
This study constitutes an experimental investigation into the convective boiling heat transfer and critical heat flux (CHF) of methanol–water mixtures in a diverging microchannel with artificial cavities. Flow visualization shows that bubbles are generally nucleated at both the artificial cavities and side walls of the channel. This confirms the proper functioning of such artificial cavities. Consequently, the wall superheat of the onset nucleate boiling is significantly reduced. Experimental results show that the boiling heat transfer and CHF are significantly influenced by the molar fraction (xm) as well as the mass flux. The CHF increases with an increase in mass flux at the same molar fraction. On the other hand, the CHF increases slightly from xm = 0 to 0.3, and then decreases rapidly from xm = 0.3 to 1 at the same mass flux. The maximum CHF is reached at xm = 0.3, particularly for a mass flux of 175 kg/m2 s, due to the Marangoni effect. Flow visualization confirms that the Marangoni effect helps a region with a liquid film breakup persist to a higher heat flux, and therefore a higher CHF. Moreover, a new empirical correlation involving the Marangoni effect for the CHF on the flow boiling of methanol–water mixtures is developed. The present correlation prediction shows excellent agreement with the experimental data, and further confirms that the present correlation may predict the Marangoni effect on the CHF for the convective boiling heat transfer of binary mixtures.  相似文献   

8.
Critical heat flux (CHF) and pressure drop of subcooled flow boiling are measured for a microchannel heat sink containing 75 parallel 100 μm × 200 μm structured surface channels. The heated surface is made of a Cu metal sheet with/without 2 μm thickness diamond film. Tests and measurements are conducted with de-ionized water, de-ionized water +1 vol.% MCNT additive solution, and FC-72 fluids over a mass velocity range of 820–1600 kg/m2 s, with inlet temperatures of 15(8.6)°C, 25(13.6)°C, 44(24.6)°C, and 64(36.6)°C for DI water (FC-72), and heat fluxes up to 600 W/cm2. The CHF of subcooled flow boiling of the test fluids in the microchannels is measured parametrically. The two-phase pressure drop is also measured. Both CHF and the two-phase friction factor correlation for one-side heating with two other side-structured surface microchannels are proposed and developed in terms of the relevant parameters.  相似文献   

9.
The critical heat flux (CHF) and heat transfer coefficient of de-ionized (DI) water pool boiling have been experimentally studied on a plain surface, one uniform thick porous structure, two modulated porous structures and two hybrid modulated porous structures. The modulated porous structure design has a porous base of 0.55 mm thick with four 3 mm diameter porous pillars of 3.6 mm high on the top of the base. The microparticle size combinations of porous base and porous pillars are uniform 250 μm, uniform 400 μm, 250 μm for base and 400 μm for pillars, and 400 μm for base and 250 μm for pillars. Both the CHF and heat transfer coefficient are significantly improved by the modulated porous. The boiling curves for different kinds of porous structures and a plain surface are compared and analyzed. Hydrodynamic instability for the two-phase change heat transfer has been delayed by the porous pillars which dramatically enhances the CHF. The highest pool boiling heat flux occurring on the modulated porous structures has a value of 450 W/cm2, over three times of the CHF on a plain surface. Additionally, the highest heat transfer coefficient also reaches a value of 20 W/cm2 K, three times of that on a plain copper surface. The study also demonstrates that the horizontal liquid replenishing is equally important as the vertical liquid replenishing for the enhancement of heat transfer coefficient and CHF improvement in nucleate pool boiling.  相似文献   

10.
An experiment is carried out here to investigate flow boiling heat transfer and associated bubble characteristics of FC-72 on a heated micro-pin-finned silicon chip flush-mounted in the bottom of a horizontal rectangular channel. Besides, three different micro-structures of the chip surface are examined, namely, the smooth, pin-finned 200 and pin-finned 100 surfaces. The pin-finned 200 and 100 surfaces, respectively, contain micro-pin-fins of size 200 μm × 200 μm × 70 μm (width × length × height) and 100 μm × 100 μm × 70 μm. The pitch of the fins is equal to the fin width for both surfaces. The effects of the FC-72 mass flux, imposed heat flux, and surface micro-structures of the silicon chip on the FC-72 saturated flow boiling characteristics are examined in detail. The experimental data show that an increase in the FC-72 mass flux causes a delay in the boiling incipience. However, the flow boiling heat transfer coefficient is not affected by the coolant mass flux. But adding the micro-pin-fin structures to the chip surfaces can effectively enhance the single-phase convection and flow boiling heat transfer. Moreover, the mean bubble departure diameter and active nucleation site density are reduced for a rise in the FC-72 mass flux. A higher coolant mass flux results in a higher mean bubble departure frequency. Furthermore, larger bubble departure diameter, higher bubble departure frequency, and higher active nucleation site density are observed at a higher imposed heat flux. We also note that adding the micro-pin-fins to the chips decrease the bubble departure diameter and increase the bubble departure frequency. However, the departing bubbles are larger for the pin-finned 100 surface than the pin-finned 200 surface but the bubble departure frequency exhibits an opposite trend. Finally, empirical equations to correlate the present data for the FC-72 single-phase liquid convection and saturated flow boiling heat transfer coefficients and for the bubble characteristics are provided.  相似文献   

11.
An experimental study was performed to investigate the nucleate boiling and critical heat flux (CHF) of water and FC-72 dielectric liquid on hydrophilic titanium oxide (TiO2) nanoparticle modified surface. A 1 cm2 copper heater with 1 μm thick TiO2 coating was utilized in saturated pool boiling tests with water and highly-wetting FC-72, and its performance was compared to that of a smooth surface. Results showed that TiO2 coated surface increased CHF by 50.4% and 38.2% for water and FC-72, respectively, and therefore indicated that boiling performance enhancement depends on the level of wettability improvement. A silicon oxide (SiO2) coated surface, exhibiting similar surface topology, was tested to isolate the roughness related enhancement from the overall enhancement. Data confirmed that hydrophilicity of TiO2 coated surface provides an additional mechanism for boiling enhancement.  相似文献   

12.
This paper presents an experimental study on the convective boiling heat transfer and the critical heat flux (CHF) of ethanol–water mixtures in a diverging microchannel with artificial cavities. The results show that the boiling heat transfer and the CHF are significantly influenced by the molar fraction (xm) as well as the mass flux. For the single-phase convection region except for the region near the onset of nucleate boiling with temperature overshoot, the single-phase heat transfer coefficient is independent of the wall superheat and increases with a decrease in the molar fraction. After boiling incipience, the two-phase heat transfer coefficient is much higher than that of single-phase convection. The two-phase heat transfer coefficient shows a maximum in the region of bubbly-elongated slug flow and deceases with a further increase in the wall superheat until approaching a condition of CHF, indicating that the heat transfer is mainly dominated by convective boiling. A flow-pattern-based empirical correlation for the two-phase heat transfer coefficient of the flow boiling of ethanol–water mixtures is developed. The overall mean absolute error of the proposed correlation is 15.5%, and more than 82.5% of the experimental data were predicted within a ±25% error band. The CHF increases from xm = 0–0.1, and then decreases rapidly from xm = 0.1–1 at a given mass flux of 175 kg/m2 s. The maximum CHF is reached at xm = 0.1 due to the Marangoni effect, indicating that small additions of ethanol into water could significantly increase the CHF. On the other hand, the CHF increases with increasing the mass flux at a given molar fraction of 0.1. Moreover, the experimental CHF results are compared with existing CHF correlations of flow boiling of the mixtures in a microchannel.  相似文献   

13.
Experiments were performed to explore the effects of jet width, impingement velocity, and inlet subcooling on the cooling performance of an array of three confined rectangular FC-72 and ethanol jets impacting a 3.0 cm × 3.0 cm heated surface. The single-phase heat transfer coefficient increased with increasing jet velocity and/or jet width. A correlation for single-phase cooling was constructed by dividing the flow into impingement zones and confinement channel flow regions that are dominated by wall jet flow. Increases in jet velocity, jet width, and/or subcooling broadened the single-phase region preceding the commencement of boiling and enhanced critical heat flux (CHF). A new correlation was developed which fits the CHF data with good accuracy. Overall, better cooling performance was realized for a given flow rate by decreasing jet width. Pressure drop was for the most part quite modest, even for the smallest jet width and highest velocity tested. Overall, these results prove the present cooling scheme is highly effective at maintaining fairly isothermal surface conditions, with spatial variations of less than 1.2 and 2.6 °C for the single-phase and boiling regions, respectively. These results demonstrate the effectiveness of the present jet-impingement scheme for thermal management of next generation electronics devices and systems.  相似文献   

14.
The critical heat flux (CHF) is one of the most important thermal hydraulic parameters in heat transfer system design and safety analyses. CHF enhancement allows higher limits of operation conditions such that heat transfer equipment can be operated safely with greater margins and better economy. The application of nano-fluids is thought to have strong potential for enhancing the CHF. In this study, zeta potentials of Al2O3 nano-fluids were measured and flow boiling CHF enhancement experiments using Al2O3 nano-fluids were conducted under atmospheric pressure. The CHFs of Al2O3 nano-fluids were enhanced up to ~70% in flow boiling for all experimental conditions. Maximum CHF enhancement (70.24%) was shown at 0.01 vol% concentration, 50 °C inlet subcooling, and a mass flux of 100 kg/m2 s. Inner surfaces of the test section tube were observed by FE–SEM and the zeta potentials of Al2O3 nano-fluids were measured before and after the CHF experiments.  相似文献   

15.
Flow boiling of the perfluorinated dielectric fluid FC-77 in a silicon microchannel heat sink is investigated. The heat sink contains 60 parallel microchannels each of 100 μm width and 389 μm depth. Twenty-five evenly distributed temperature sensors in the substrate yield local heat transfer coefficients. The pressure drop across the channels is also measured. Experiments are conducted at five flow rates through the heat sink in the range of 20–80 ml/min with the inlet subcooling held at 26 K in all the tests. At each flow rate, the uniform heat input to the substrate is increased in steps so that the fluid experiences flow regimes from single-phase liquid flow to the occurrence of critical heat flux (CHF). In the upstream region of the channels, the flow develops from single-phase liquid flow at low heat fluxes to pulsating two-phase flow at high heat fluxes during flow instability that commences at a threshold heat flux in the range of 30.5–62.3 W/cm2 depending on the flow rate. In the downstream region, progressive flow patterns from bubbly flow, slug flow, elongated bubbles or annular flow, alternating wispy-annular and churn flow, and wall dryout at highest heat fluxes are observed. As a result, the heat transfer coefficients in the downstream region experience substantial variations over the entire heat flux range, based on which five distinct boiling regimes are identified. In contrast, the heat transfer coefficient midway along the channels remains relatively constant over the heat flux range tested. Due to changes in flow patterns during flow instability, the heat transfer is enhanced both in the downstream region (prior to extended wall dryout) and in the upstream region. A previous study by the authors found no effect of instabilities during flow boiling in a heat sink with larger microchannels (each 300 μm wide and 389 μm deep); it appears therefore that the effect of instabilities on heat transfer is amplified in smaller-sized channels. While CHF increases with increasing flow rate, the pressure drop across the channels has only a minimal dependence on flow rate once boiling is initiated in the microchannels, and varies almost linearly with increasing heat flux.  相似文献   

16.
The flow patterns and pool boiling heat transfer performance of copper rectangular fin array surfaces immersed in saturated FC-72 were experimentally investigated. The effects of the geometry parameters (fin spacing and fin length) on boiling performance were also examined. The test surfaces were manufactured on a copper block with a base area of 10 mm × 10 mm with three fin spacing (0.5 mm, 1.0 mm and 2.0 mm) and four fin lengths (0.5 mm, 1.0 mm, 2.0 mm and 4.0 mm). All experiments were performed in the saturated state at 1 atmospheric condition. A plain surface was used as the reference standard and compared with the finned surfaces. The photographic images showed different boiling flow patterns among the test surfaces at various heat fluxes. The test results indicated that closer and higher fins yielded a greater flow resistance that against the bubble/vapor lift-off in the adjacent fins. Moreover, as the heat flux approached to critical heat flux (CHF), numerous vapor mushrooms periodically appeared and extruded from the perimeter of the fin array, causing dry-out in the center of the fin array. Closer and higher fins provide more heat transfer. The results also showed that overall heat transfer coefficient decayed rapidly as the fin spacing decreased or the fin length increased. The maximum value of CHF on the base area was 9.8 × 105 W m−2 for the test surface with a 0.5 mm fin spacing and a 4.0 mm fin length, which has a value five times greater than that of the plain surface.  相似文献   

17.
Experiments were performed to assess the impact coating silicon and copper substrates with nanotubes (CNTs) have on pool boiling performance. Different CNT array densities and area coverages were tested on 1.27 × 1.27 mm2 samples in FC-72. The CNT preparation techniques used provided strong adherence of CNTs to both substrate materials. Very small contact angle enabled deep penetration of FC-72 liquid inside surface cavities of smooth uncoated silicon surfaces, requiring unusually high surface superheat to initiate boiling. Fully coating the substrate surface with CNTs was highly effective at reducing the incipience superheat and greatly enhancing both the nucleate boiling heat transfer coefficient and critical heat flux (CHF). Efforts to further improve boiling performance by manipulating CNT area coverage of the substrate surface proved ineffective; best results were consistently realized with full surface coverage. Greater enhancement was achieved on silicon than on copper since, compared to uncoated copper surfaces, the uncoated silicon surfaces were very smooth and void of any sizeable nucleation sites to start with. This study is concluded with detailed metrics to assess the enhancement potential of the different CNT array densities and area coverages tested.  相似文献   

18.
This paper deals with a study of enhanced critical heat flux (CHF) and burnout heat flux (BHF) in pool boiling of water with suspended silica nanoparticles using Nichrome wires and ribbons. Previously the current authors and other researchers have reported three-digit percentage increase in critical heat flux in silica nanofluids. This study investigates the effect of various heater surface dimensions, cross-sectional shapes as well as surface modifications on pool boiling heat transfer characteristics of water and water-based nanofluids. Our data suggest that the CHF and BHF decrease as heater surface area increases. For concentrations from 0.1 vol% to 2 vol%, the deposition of the particles on the wire allows high heat transfer through inter-agglomerate pores, resulting in a nearly 3-fold increase in burnout heat flux at very low concentrations. The nanoparticle deposition plays a major role through variation in porosity. The CHF enhancement is non-monotonic with respect to concentration. As the concentration is increased, the CHF and BHF decrease prior to increasing again at higher concentrations. Results show a maximum of 270% CHF enhancement for ribbon-type heaters. The surface morphology of the heater was investigated using SEM and EDS analyses, and it was inferred that the 2 vol% concentration deposition coating had higher porosity and rate of deposition compared with 0.2 vol% case.  相似文献   

19.
The subcooled flow boiling heat transfer characteristics of a kerosene kind hydrocarbon fuel were investigated in an electrically heated horizontal tube with an inner diameter of 1.0 mm, in the range of heat flux: 20–1500 kW/m2, fluid temperature: 25–400 °C, mass flux: 1260–2160 kg/m2 s, and pressure: 0.25–2.5 MPa. It was proposed that nucleate boiling heat transfer mechanism is dominant, as the heat transfer performance is dependent on heat flux imposed on the channel, rather than the fuel flow rate. It was found that the wall temperatures along the test section kept constant during the fully developed subcooled boiling (FDSB) of the non-azeotropic hydrocarbon fuel. After the onset of nucleate boiling, the temperature differences between inner wall and bulk fluid begin to decrease with the increase of heat flux. Experimental results show that the complicated boiling heat transfer behavior of hydrocarbon fuel is profoundly affected by the pressure and heat flux, especially by fuel subcooling. A correlation of heat transfer coefficients varying with heat fluxes and fuel subcooling was curve fitted. Excellent agreement is obtained between the predicted values and the experimental data.  相似文献   

20.
Surfactant effect on CHF (critical heat flux) was determined during water flow boiling at atmospheric pressure in closed loop filled with solution of tri-sodium phosphate (TSP, Na3PO4 · 12H2O). TSP was added to the containment sump water to adjust pH level during accident in nuclear power plants. CHF was measured for four different water surfactant solutions in vertical tubes, at different mass fluxes (100–500 kg/m2 s) and two inlet subcooling temperatures (50 °C and 75 °C). Surfactant solutions (0.05–0.2%) at low mass flux (~100 kg/m2 s) showed the best CHF enhancement. CHF was decreased at high mass flux (500 kg/m2 s) compared to the reference plain water data. Maximum increase in CHF was about 48% as compared to the reference data. Surfactant caused a decrease in contact angle associated with an increase of CHF from surfactant addition.  相似文献   

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