纳米TiO2浆料改性氯醚树脂防蚀涂层的初步研究

氯醚树脂生产环保、防蚀性能好,但其耐候性不佳,有待改进.纳米TiO2抗紫外性能优异,但有关其改性防蚀涂料及性能的研究鲜见报道.为此,采用金红石型纳米TiO2对氯醚树脂防蚀涂料进行了改性处理,并用国家标准和人工加速老化试验考察了纳米TiO2的加入对氯醚树脂涂层的附着力、柔韧性、耐冲击、紫外老化等性能的影响,用电化学阻抗法考察了添加纳米TiO2对漆膜防蚀性能的影响.结果表明,添加纳米TiO2对氯醚树脂漆膜的附着力、柔韧性和耐冲击没有明显改善,但能提高漆膜耐紫外老化的性能,漆膜的光泽度也有所提高,纳米TiO2加入适量时还能提高漆膜的防蚀性能.因此,纳米材料在氯醚树脂防蚀涂料中的应用是可行的.     

纳米TiO_2添加剂对ZL101A铝合金微弧氧化膜耐蚀性能的影响

目前,关于纳米TiO_2含量对铝合金微弧氧化膜耐蚀性的影响报道较少。在硅酸盐电解液中加入不同浓度纳米TiO_2,在ZL101A铝合金表面制备微弧氧化膜。采用扫描电镜(SEM)、X射线衍射仪(XRD)、电化学极化曲线及交流阻抗等,研究了纳米TiO_2浓度对微弧氧化膜耐蚀性能的影响。结果表明:纳米TiO_2进入到微弧氧化膜中,膜层表面变得更加致密;随着纳米TiO_2浓度的增加,膜层在3.5%Na Cl溶液中的腐蚀电流密度不断减小,交流阻抗不断增大,膜层的耐蚀性明显提高;综合考虑形貌和耐蚀性,本工作中纳米TiO_2最佳浓度为20 g/L。     

掺杂纳米TiO_2对水性铝基金属微粉涂层的影响

为了提高水性铝基金属微粉涂层的附着力和耐腐蚀性能,利用纳米TiO_2掺杂制备了不同纳米SiO_2含量的水性铝基金属微粉涂层。采用接触角仪测定涂料与基体Q235钢之间的接触角,采用划线划格法测定了涂层的结合强度,采用电化学极化和全浸试验法测试分析了涂层的耐腐蚀性能,采用金相显微镜和X射线衍射仪(XRD)分析了镀层的组织结构。结果表明:水性铝基金属微粉涂料中添加TiO_2后,接触角降低,使得涂层铝粉排列几乎与基体保持平行并呈现层状堆积,提高了涂层附着力、耐腐蚀性;涂料中的纳米TiO_2改善铝粉的润湿性并作为填充物填充在涂层孔隙之间,使涂层结构更加密实并且铝粉提供了物理屏蔽作用;在所研究的范围内,TiO_2最佳用量为0.4 g。     

纳米TiO_2-WO_3复合涂层及纳米TiO_2/WO_3叠层涂层的制备及性能

为了解决电子池材料改性TiO2涂层暗态下无阴极保护作用的问题,用溶胶-凝胶法及浸渍提拉技术在304不锈钢表面制备了纳米TiO2-WO3复合涂层与纳米TiO2/WO3叠层涂层,用扫描电镜(SEM)、X射线光电子能谱仪(XPS)研究了2种涂层的表面形貌、成分,并用电化学方法研究了2种涂层的光阴极保护特性及耐腐蚀性能。结果表明:2种涂层表面均连续均匀,由Ti,W,O,C组成;紫外光照1 h时2种涂层均对304不锈钢有一定的光阴极保护作用,闭光后纳米TiO2/WO3叠层涂层的延时阴极保护作用远好于纳米TiO2-WO3复合涂层;2种涂层均对304不锈钢有防腐蚀作用,紫外光照射时纳米TiO2-WO3复合涂层的防腐蚀性比纳米TiO2/WO3叠层涂层的好。     

Corrosion Resistance of Graphene-Reinforced Waterborne Epoxy Coatings

Graphene(G) was dispersed uniformly in water and used as an inhibitor in waterborne epoxy coatings.The effect of dispersed G on anticorrosion performance of epoxy coatings was evaluated.The composite coatings displayed outstanding barrier properties against H_2O molecule compared to the neat epoxy coating.Open circuit potential(OCP),Tafel and electrochemical impedance spectroscopy(EIS)analysis con-?rmed that the corrosion rate exhibited by composite coatings with 0.5 wt%G was an order of magnitude lower than that of neat epoxy coating.Salt spray test results revealed superior corrosion resistance offered by the composite coating.     

掺杂纳米粒子有机-无机复合涂层的疏水、防护性能

为了改善复合涂层的疏水、防护性能,在正硅酸乙酯/硅烷(偶联剂,KH550)杂化溶胶中掺杂了纳米SiO2,纳米TiO2和羟基化的多壁碳纳米管(MWCNTs-OH),采用浸渍-提拉法制备了3种有机-无机复合涂层,用不同的修饰剂对其表面进行修饰。通过水接触角、扫描电镜(SEM)和电化学方法,研究了不同修饰剂对涂层疏水和防护性能的影响。结果表明:十七氟癸基三甲氧基硅烷修饰剂对改善3种复合涂层的疏水性能效果最好,其接触角分别达到了120.95°,121.62°和146.58°;在3.5%NaCl溶液中3种复合涂层的腐蚀电流密度都比铝合金降低了3个数量级;3种复合涂层都具有良好的疏水和防护性能,其中MWCNTs-OH复合涂层的效果最佳。     

Electrochemical behavior of nano-iron oxide modified alkyd based waterborne coatings

A nano-composite coating was formed using nano-Fe₂O₃ as pigments in different concentrations, to a specially developed alkyd based waterborne coating. The nano-Fe₂O₃ based composite coatings were applied on mild steel substrate by dipping. The dispersion of nano-Fe₂O₃ particles in coating system was investigated by SEM and AFM techniques. The effect of addition of these nano-pigments on the electrochemical behavior of the coating was investigated in 3.5% NaCl solution, using electrochemical impedance spectroscopy (EIS). Coating modified with higher concentration of nano-Fe₂O₃ particles showed comparatively better performance as it was evident from R_po and C_c values after 30 days of exposure. In general, the study showed an improvement in the corrosion resistance of the nano-particle modified coatings as compared to the neat coating, confirming the positive effect of nano-particle addition in coatings.     

Synergism in anticorrosive paints

The present work depicts synergism anticorrosive behaviour between zinc hypophosphite and zinc phosphate in a commercial pigment mixture. Also, the performance of anticorrosive paints was evaluated. Synergism anticorrosive behaviour was evaluated by corrosion potential and linear polarization measurements in pigment suspensions. The protective layer obtained with this pigment mixture was investigated by scanning electron microscopy (SEM). Then, the anticorrosive properties of the pigment were assessed by incorporating it into alkyd and epoxy paints which were evaluated by salt spray test and electrochemical noise technique. The morphology and the nature of the protective layer grown under the paint film were also studied by SEM. Experimental results showed that improved anticorrosion protection is achieved in paints with reduced zinc phosphate contents as a consequence of the synergistic interaction between zinc hypophosphite and the other components of the pigment mixture. The electrochemical noise technique proved to be adequate to monitor corrosion in painted panels and is able to detect corrosion under the paint film from very early stages. This paper identified the need to study synergism between anticorrosive pigments to try to reduce the phosphate content in anticorrosive paints.     

The pigment influence on the anticorrosive performance of some alkyd films

This paper presents the results regarding the pigments effect on the protective properties of alkyd films in 3% natrium chloride solution. The films were realized on carbon steel substrate from an alkyd resin using the pigments of metallic, mineral and organic type. Dry films thickness in 30–35 μm range was obtained. Electrochemical techniques (electrochemical impedance spectroscopy (EIS) and stepwise polarization) were used. The interpretation of the impedance spectra (Nyquist and Bode diagrams) with the immitance analysis Equivcrt. Programme established two electrical equivalent circuits (with two and four time constants) for the carbon steel/alkyd film systems in electrolyte solution, fitted to the experimental data. The electric capacitance and resistance of the alkyd films were monitored with the immersion time to establish the water and ions permeability of these paint films. The electrochemical parameters of alkyd coated carbon steel from the anodic potentiostatic polarisation curves were determined. The correlation of all experimental results established that the tested pigments except the green organic pigment increase the protective performances of alkyd coatings. Best protection of the carbon steel was found for the alkyd film with aluminum powder pigment.     

镍基纳米复合镀层的研究进展

与普通的复合镀层相比,纳米复合镀层具有优良的硬度、耐磨减摩性能、耐腐蚀性能、耐高温氧化性能、电及电催化性能等。其中,镍基纳米复合镀层研究最早、应用最广泛。综述了纳米复合镀层的电沉积机理以及不同功能性镍基纳米复合镀层的研究进展,包括耐蚀防护装饰性复合镀层、耐磨减摩复合镀层、抗高温氧化复合镀层、自润滑复合镀层等,并对镍基纳米复合镀层的研究进行了展望。     

一种可剥性气相防锈涂料的研制

一般的可剥性涂料成膜后所形成的涂层较脆,不能够大面积剥离,在金属防锈方面比较差,更不具有对金属气相防锈的功能.研制了一种能在常温下快速成膜的可剥性气相防锈涂料,所形成的涂层具有优良的柔韧性和耐冲击强度,能够大面积地进行剥离.提出了涂料的最佳配方为:乙烯基高分子树脂100.0 g,复合型油溶性气相缓蚀剂13.3 g,环氧树脂6101 10.0 g,增韧剂(邻苯二甲酸二丁酯)25 mL,稳定剂(二月桂酸二丁基锡)0.5 g,抗氧剂B215 0.5 g,润滑油2 mL,混合溶剂700 mL.结果表明,这种涂料对金属具有一定的防锈性能和浸泡性能,喷涂于金属表面可有效地提高金属产品的防锈性能.     

Corrosion Resistance of Plasma Sprayed Ceramic CompositeCoatings on Q235 Substrate

The corrosion resistance of SiO2/Al2O3, TiO2/Al2O3 and (SiO2+TiO2)/Al2O3 ceramic composite coatings on Q235 substrate fabricated by means of plasma spraying was investigated. The results show that Al2O3+13 wt pct TiO2 ceramic coating has the highest density, the lowest connected porosity and the best corrosion resistance. The corrosion mechanism of Q235 with ceramic coating has also been studied.     

Corrosion Resistance of Plasma Sprayed Ceramic Composite Coatings on Q235 Substrate

The corrosion resistance of SiO2/A12O3, TiO2/Al2O3 and (SiO2+TiO2)/Al2O3 ceramic composite coatings on Q235 substrate fabricated by means of plasma spraying was investigated. The results show that A12O3+13 wt pct TiO2 ceramic coating has the highest density, the lowest connected porosity and the best corrosion resistance. The corrosion mechanism of Q235 with ceramic coating has also been studied.     

Sol-gel法制备耐蚀涂层的技术及应用

Sol-gel法制备耐蚀涂层对提高基材的化学耐久性、防止氧化、控制腐蚀有显著的效果,有望完全替代传统材料表面腐蚀控制处理使用的毒性物质铬酸盐处理工艺,可以减轻对环境的污染,是一项可持续发展的表面处理技术.为了阐述该项技术的工艺方法及特点,综述了Sol-gel法制备技术在不同的金属基体--不锈钢、铝合金和铜合金表面中的应用现状和最新研究进展.分析了采用Sol-gel法制备耐蚀涂层可以有效地阻止腐蚀介质对基体金属材料的破坏,延长材料在实际应用环境中的使用寿命等方面的作用原理,从理论上对Sol-gel耐蚀涂层的形成机制和耐蚀机理进行了初步讨论,并对Sol-gel技术的应用前景作一简要展望.     

微米SiO_2粒子对硅丙树脂防污涂料性能的影响

在涂料中添加微纳米粒子可改善其性能,目前有关微米粒子对涂料防污、防腐蚀性能影响的报道较少。用自制的硅丙树脂作为基料,通过添加微米SiO_2粒子制得了防污涂料。利用静态接触角、硬度、黏附力和电化学阻抗测试探究了微米SiO_2粒子对涂层性能的影响。结果表明:微米SiO_2可稳定硅丙树脂涂层的静态海水接触角和力学性能,并提高涂层的耐海水腐蚀性能,且当微米SiO_2粒子含量为16.7%(质量分数)时,涂层的静态海水接触角和耐蚀性能最好。     

聚苯胺电活性涂层对碳钢的防腐蚀性能研究

将化学聚合所得的聚苯胺(PANI)粉末分散于羟基丙烯酸树脂中,可制备出粘接力强、有一定导电性的防腐蚀涂料.通过测量不同PANI含量涂层的开路电位、自腐蚀电流及涂层的交流阻抗谱随时间的变化,研究了聚苯胺含量对涂层防蚀性的影响.结果表明,聚苯胺含量过高或过低,涂层的防蚀性均不佳,只有当聚苯胺含量为10%～15%时,涂层的防蚀性最好.基于不同PANI含量的涂层经不同浸泡时间后等效电路的变化,探讨了聚苯胺的防腐蚀机制.     

稀土、铝、镁对热镀锌基合金镀层耐蚀性能的影响

为得到耐蚀性较高的多元合金镀层,在Al-Zn,Zn-Mg镀液中加入了Re,Al,Mg元素,获得了7种热镀锌层.通过全浸加速腐蚀试验、盐雾加速腐蚀试验(NSS)和电化学试验(Tafel,EIS),研究了加入元素对热镀锌基合金镀层耐蚀性能的影响,并初步探讨了镀层的耐蚀作用机理.结果表明:Re,Al,Mg均能提高锌基镀层的耐...     

成膜物组成对集装箱箱底涂料耐腐蚀性能的影响

通过浸泡腐蚀试验，研究了集装箱箱底涂料中膜物组成（PVC、改性环氧树脂与SBS树脂）对耐腐蚀性能的影响，并对比研究了环保型无污染防锈颜料复合磷酸锌，改性三聚磷酸铝以及传统防锈颜料在该涂料体系中的耐蚀性。     

聚丙烯酸酯/纳米TiO2复合材料的制备与性能

通过无皂-原位乳液聚合法,以甲基丙烯酸甲酯、丙烯酸丁酯为原料,采用反应性乳化剂1-烯丙氧基-3-(4-壬基苯酚)-2-丙醇聚氧乙烯醚硫酸铵(DNS-86)制备聚丙烯酸酯/纳米TiO2复合材料。采用红外光谱(FT-IR)、动态激光光散射(DLS)、透射电镜(TEM)等检测手段对复合材料的结构进行了表征,通过力学性能、耐水性测试研究了纳米TiO2对复合材料性能的影响。FT-IR测试结果表明纳米TiO2与聚合物发生了相互作用,有少量的TiO2被接枝到聚合物分子中。DLS测试结果表明与纯聚丙烯酸酯相比,聚丙烯酸酯/纳米TiO2复合乳液乳胶粒的平均粒径和粒径分布都有所降低。TEM测试结果表明纳米TiO2分布在聚合物基体中。复合材料的性能测试结果表明,当纳米TiO2的加入量为0.5%时,聚丙烯酸酯/纳米TiO2复合材料的综合力学性能较好;纳米TiO2的加入可提高复合材料的耐水性。     

水性环氧聚氨酯富锌涂料的防腐蚀性能研究

为制得环保且防腐蚀性能优异的富锌涂料,引入环氧树脂来改性水性聚氨酯,以水性环氧聚氨酯为基料制备富锌涂料,通过对其腐蚀电位和电化学阻抗谱(EIS)的测试分析,研究了添加不同含量锌粉的富锌涂层在3%NaCl溶液中的腐蚀电化学行为,并与添加少量铝粉的富锌涂料及传统富锌涂料进行了对比.结果表明,水性环氧聚氨酯富锌涂料的防腐蚀能力比传统环氧富锌底漆强;锌粉的添加量对涂层的防腐蚀效果有一定的影响,添加少量铝粉能提高涂层的防腐蚀性能.