Hazard-rate tolerance method for an opportunistic-replacementpolicy

A model for a system with several types of units is presented. A unit is replaced at failure or when its hazard (failure) rate exceeds limit L, whichever occurs first. When a unit is replaced because its hazard rates reaches L, all the operating units with their hazard rate falling in the interval (L-u, L) are replaced. This policy allows joint replacements and avoids the disadvantages resulting from the replacement of new units, down time, and unrealistic assumptions for distributions of unit life. The long-run cost rate is derived. Optimal L and u are obtained to minimize the average total replacement cost rate. Application and analysis of results are demonstrated through a numerical example     

A maintenance policy for repairable systems based on opportunisticfailure-rate tolerance

An opportunistic hazard rate replacement policy for a repairable system with several types of units is presented. A unit is repaired at failure when the hazard rate falls in (0, L-u). A unit is replaced at failure when the hazard rate falls in (L-u , L). An operating unit is replaced when its hazard rate reaches L. When a unit is replaced because its hazard rate reaches L, all operating units with their hazard rates falling in (L-u, L) are replaced. The long-run mean cost rate as a function of L and u is derived. Optimal L and u are obtained to minimize the total maintenance cost rate. Application and analysis of results are demonstrated through a numerical example. The maintenance model is designed for a system with multitype units. Each type has its own increasing hazard rate. Units are repaired or replaced depending on their hazard rate at a failure or active replacement of another unit. The repair interval, replacement limit, and replacement tolerance are determined to yield the optimal total maintenance cost rate     

(τ, k) block replacement policy with idle count

The authors propose a new block replacement policy for a group of nominally identical units. Each unit is individually replaced on failure during a specified time interval. Beyond the failure replacement interval, failed units are left idle until a specified number of failures occur, then a block replacement is performed. The average cost rate for this two-phase block replacement policy is derived and analyzed. The policy yields lower cost rate than two block replacement policies published previously. Numerical examples demonstrate the results     

Optimum Age Replacement in the Bivariate Exponential Case

An age replacement policy is considered for pairs of units which operate in parallel and which have lifetimes displaying a bivariate exponential distribution. Both units are to be replaced at the same time. The limiting expected cost per unit time is the optimization criterion. The results state that no replacements should be made until at least one of the units in the pair fails. Both units shoould then be replaced either when one fails or when both fail, depending on which procedure involves the smaller limiting expected cost per unit time.     

An age replacement policy with minimal repair and general random repair cost

An age replacement policy is introduced which incorporates minimal repair, replacement, and general random repair costs. If an operating unit fails at age y<T, it is either replaced by a new unit with probability p(y) at a cost c₀, or it undergoes minimal repair with probability q(y) = 1−p(y). Otherwise, a unit is replaced when it fails for the first time after age T. The cost of the i-th minimal repair of an unit at age y depends on the random part C(y) and the deterministic part c_i(y). The aim of the paper is to find the optimal T which minimizes the long run expected cost per unit time of the policy. Various special cases are considered.     

Replacement Policies for a Unit with Random and Wearout Failures

This paper considers three replacement models with random and wearout failures; a) the unit is replaced at failure, b) the unit undergoes minimal repair at failure, and c) the unit is replaced at failure only in a wearout failure period. Optimum replacement policies which minimize the s-expected cost rate for each model are discussed.     

A maintenance model for two-unit redundant system

In this paper, a maintenance model for two-unit redundant system with one repairman is studied. At the beginning, unit 1 is operating, unit 2 is the standby unit. The costs include the operating reward, repair cost and replacement cost, besides, a penalty cost is incurred if the system breaks down. Two kinds of replacement policy, based on the number of failures for two units and the working age, respectively are used. The long-run average cost per unit time for each kind of replacement policy is derived. Also, a particular model in which the system is deteriorative, two units are identical and the penalty cost rate is high, is thoroughly studied.     

Periodic replacement when minimal repair costs depend on the age and the number of minimal repair for a multi-unit system

A policy of periodic replacement with minimal repair at failure is considered for the multi-unit system which have the specific multivariate distribution. Under such a policy the system is replaced at multiples of some period T while minimal repair is performed at any intervening component failures. The cost of a minimal repair to the component is assumed to be a function of its age and the number of minimal repair. A simple expression is derived for the expected minimal repair cost in an interval in terms of the cost function and the failure rate of the component. Necessary and sufficient conditions for the existence of an optimal replacement interval are exhibited.     

An age replacement policy with increasing minimal repair cost

A replacement policy for a system in which minimal repair cost increases in system age is considered. If a system fails before age T, it is minimally repaired. Otherwise, the system is replaced when if fails for the first time after age T. The mean cost rate is used as a criterion for optimization. It is shown that the optimal T minimizing the mean cost rate is finite and unique.     

Periodic replacement with minimal repair at failure and general random repair cost for a multi-unit system

A policy of periodic replacement with minimal repair at failure is considered for the multi-unit system which have the specific multivariate distribution. Under such a policy an operating system is completely replaced whenever it reaches age T (T > 0) at a cost c₀ while minimal repair is performed at any intervening component failures. The cost of the j-th minimal repair to the component which fails at age y is g(C(y),c_j(y)), where C(y) is the age-dependent random part, c_j(y) is the deterministic part which depends on the age and the number of the minimal repair to the component, and g is an positive nondecreasing continuous function. A simple expression is derived for the expected minimal repair cost in an interval in terms of the cost function and the failure rate of the component. Necessary and sufficient conditions for the existence of an optimal replacement interval are exhibited.     

Optimal stocking for replacement with minimal repair

Joint stocking and replacement model with minimal repair at failure is considered. A recursive relationship among the optimal replacement intervals is obtained, which shows that replacement intervals are an increasing sequence due to the inventory carrying cost. Using the relationship, a procedure is given for determining how many units to purchase on each order and when to replace each unit after it has begun operating so as to minimize the total cost per unit time over an infinite time span. The problem can be simplified if equal replacement intervals are assumed, and the solution is very close to that of the unconstrained problem.     

Cost-benefit analysis of a single server three-unit redundant system with inspection, delayed replacement and two types of repair

This paper deals with a redundant system with two types of spare units—a warm standby unit for instantaneous replacement at the time of failure of the active unit and a cold standby (stock) unit which can be replaced after a random amount of time. The type of the failure of operative or warm standby unit is detected by inspection only. The service facility plays the triple role of replacement, inspection and repair of a unit. Failure time distributions of operative and warm standby units are negative exponential whereas the distributions of replacement time, inspection time and repair times are arbitrary. The system has been studied by using regenerative points.     

An economic discrete replacement policy for a shock damage model with minimal repairs

A discrete replacement model for a repairable system which is subject to shocks and minimal repairs is discussed. Such shocks can be classified, depending on its effect to the system, into two types: Type I and Type II shocks. Whenever a type II shock occurs causes the system to go into failure, such a failure is called type II failure and can be corrected by a minimal repair. A type I shock does damage to the system in the sense that it increases the failure rate by a certain amount and the failure rate also increases with age due to aging process without external shocks; furthermore, the failure occurred in this condition is called type I failure. The system is replaced at the time of the first type I failure or the n-th type Il failure, whichever occurs first. Introducing costs due to replacement and mininal repairs, the long-run expected cost per unit time is derived as a criterion of optimality and the optimal number n∗ found by minimizing that cost. It is shown that, under certain conditions, there exists a finite and unique optimal number n∗.     

Minimizing cost-functions related to both burn-in and field-operation under a generalized model

Summary and Conclusions-Burn-in is a method used to improve the quality of products. In field operation, only those units which survived the burn-in procedure will be used. This paper considers various additive cost structures related to both burn-in procedure and field operation under a general failure model. The general failure model includes two types of failures. Type I (minor) failure is removed by a minimal repair, whereas type II failure (catastrophic failure) is removed only by a complete repair (replacement). We introduce the following cost structures: (i) the expenses incurred until the first unit surviving burn-in is obtained; (ii) the minimal repair costs incurred over the life of the unit during field use; and (iii) either the gain proportional to the mean life of the unit in field operation or the expenditure due to replacement at a catastrophic failure during field operation. We also assume that, before undergoing the burn-in procedure, the unit has a bathtub-shaped failure rate function with change points t/sub 1/ & t/sub 2/. The optimal burn-in time b/sup */ for minimizing the cost function is demonstrated to be always less than t/sub 1/. Furthermore, a large initial failure rate is shown to justify burn-in, i.e. b/sup */>0. A numerical example is presented.     

Maintenance strategies following the expiration of warranty

The authors study two types of replacement policies, following the expiration of warranty, for a unit with an IFR failure-time distribution: (1) the user applies minimal repair for a fixed length of time and replaces the unit by a new one at the end of this period; and (2) the unit is replaced by the user at first failure following the minimal repair period. In addition to stationary strategies that minimize the long-run mean cost to the user, the authors also consider nonstationary strategies that arise following the expiration of a nonrenewing warranty. Following renewing warranties, they prove that the cost rate function is pseudo-convex under a fixed maintenance period policy. The same result holds under nonrenewing repair warranties, and nonrenewing replacement warranties when the optimal maintenance period of each cycle is determined as a function of the age of the item in use at the end of the warranty period     

An optimal inspection policy for a storage system with high reliability

A system such as missiles and spare parts of aircrafts has to perform a normal operation at any time when it is used. However, a system is in storage for a long time from the transportation to the usage and its reliability goes down with time. Such a system should be inspected and maintained at periodic times to hold a higher reliability than a prespecified value q. This paper suggests a periodic inspection of a storage system with two kinds of units where unit 1 is inspected and maintained at each inspection, however, unit 2 is not done. The system is replaced at detection of failure or at time when the reliability is below q. The total expected cost until replacement is derived and an optimal inspection time which minimizes it is discussed. Numerical examples are given when failure time distributions are exponential and Weibull ones.     

On the decision to replace a unit early or late—A graphical solution

In this note we consider an age replacement problem studied by T. Nakagawa (Microelectron. Reliab. 19, 265–267), where a unit cannot be replaced exactly at the optimum replacement time. A graphical procedure for the determination whether the unit should be replaced early or late is suggested.     

Periodic replacement when minimal repair costs depend on the age and the number of minimal repairs for a multi-unit system

A policy of periodic replacement with minimal repair at failure is considered for a multi-unit system which has a specific multivariate distribution. Under such a policy the system is replaced at multiples of some period T while minimal repair is performed for any intervening component failure. The cost of a minimal repair to the component is assumed to be a function of its age and the number of minimal repairs. A simple expression is derived for the expected minimal repair cost in an interval in terms of the cost function and the failure rate of the component. The necessary and sufficient conditions for the existence of an optimal replacement interval are found.     

Optimal replacement policy (N, n) for a parallel system with common cause failure and geometric repair time

The purpose of this article is to present an improved replacement model for a parallel system of N identical units, by bringing in common cause failure (CCF), maintenance cost and repair cost per unit time additionally, and to develop a procedure to obtain the optimal redundant units N^* and optimal number of repairs n^* with the conditions that the system is allowed to undergo at most a prefixed number of repairs before to be replaced and the successive reapir times after failures constitute a non-decreasing Geometric process. Several conditions for the existence of the optimal N^* and n^* is stated and the results are illustrated by a numerical example.     

Calculation of Age-Replacement with Weibull Failure Times

An age-replacement policy with Weibull failure times is considered. It is troublesome to compute an optimum replacement time numerically. Upper and lower bounds of an optimum time are given in simple terms of replacement costs and parameters of a Weibull distribution. A numerical example shows that the approximation can be used when the ratio of the replacement cost for a failed unit to that for a nonfailed unit is large. The approximation is best when the optimum age of replacement is small.