THERMAL PROPERTIES OF CHEDDAR CHEESE: EXPERIMENTAL AND MODELING

Thermal properties (thermal conductivity, thermal diffusivity and heat capacity) of Cheddar cheese were measured as a function of cheese age and composition. The composition ranged from 30–60% moisture, 8–37% fat, and 22–36% protein (wet basis). The thermal conductivity and heat capacity ranged from 0.354–0.481 W/m °C and from 2.444–3.096 kJ/kg °C. Both thermal conductivity and heat capacity increased with moisture and protein content and decreased with fat content. The thermal diffusivity ranged from 1.07×10^?7 ? 1.53 × 10^?7 m²/s. There was no significant relationship between thermal diffusivity and moisture, fat and protein content of cheese. No statistically significant effect (at the 10% level) of age (0 to 28 wk) on thermal properties was observed. Models predicting thermal properties as a function of cheese composition were developed and their predictive ability was compared with that of empirical models available in the literature. In addition, several theoretical thermal conductivity models were evaluated for their usefulness with Cheddar cheese. Published thermal conductivity models cannot accurately predict (mean error was from 3.4 to 42%) the thermal conductivity of Cheddar cheese.     

Effect of Modified Manufacturing Parameters on the Quality of Cheddar Cheese made from Ultrafiltered (UF) Milk

Cheddar cheese was made from milk concentrated twofold by ultrafiltration (UF). Lowering the cooking and cheddaring temperature from 39°C to 35°C resulted in faster acid development, promoted more proteolysis, caused faster degradation of lactose, and contributed smoother body and texture to the cheese. Starter culture at 2% by weight of unconcentrated milk in combination with low cooking and cheddaring temperature reduced pH at faster rate and shortened the cheese making time by approximately 45 min, compared to cheese made using the traditional temperature (39°C). For the traditional temperature (39°C) of cooking and cheddaring, the addition of 0.2 mL/ kg rennet of unconcentrated milk produced the same rate of proteolysis in both control and cheese made from UF retentate. Composition (fat, protein, salt and moisture) and yield of the UF cheeses with modified temperature treatments were not significantly different from control.     

Relation between Melting and Textural Properties of Process Cheddar Cheese

Meltability and textural characteristics were evaluated in 48 batches of process Cheddar cheese prepared in pilot plant equipment. Correlation between melting spread at 139°C and cohesiveness at 21°C was positive and large. Prolongation of cooking up to 15 min at 74°C lowered meltability and cohesiveness. Within the range of weighted average ages of cheese (3 to 5.8 mo), no relation between melting spread or cohesiveness and age was consistent.     

Arnott Test Correlates with Dynamic Rheological Properties for Determining Cheddar Cheese Meltability

Cheddar cheese with six different fat levels (34.3, 31.5, 26.8, 20.5, 12.6 and <1%) were manufactured and allowed to ripen 4 mo at 7°C. Melting characteristics of the cheeses were studied by the Arnott test and dynamic rheological testing. Meltability of Cheddar cheese was significantly influenced by its fat content as determined by the Arnott test. A significant correlation (r =–0.80) occurred between the minimum complex modulus G′ and meltability of Cheddar cheese. Minimum complex modulus G′ may be a useful predictor of cheese meltability.     

Time and Temperature Influence on Chemical Aging Indicators for a Commercial Cheddar Cheese

Cooling freshly formed Cheddar cheese requires close control for uniform and consistent flavor. Cheese in 18–kg blocks collected after pressing, at 30–35°C was used. Samples were cooled rapidly to 12 25°C as small pieces individually vacuum-wrapped at a local production site. The extent of proteolysis, total acidity, pH, lactose and organic acids was quantified after storage at these temperatures. Theoretical and empirical equations describing the influence of time and temperature on these chemical indicators were developed through nonlinear statistical methods. The kinetic expressions were applied to generate recommendations for the cooling rate and subsequent aging temperature of Cheddar cheese blocks.     

Clarification of Cheese Whey by Aqueous Two-Phase Systems

Aqueous two-phase systems comprising a pair of a polymer and a salt were investigated as a means to clarify Cheddar cheese whey. Fat in cheese why could partition exclusively into the bottom phase of a polyethylene glycol/KH₂PO₄ aqueous two-phase system, resulting in a clear top phase containing whey proteins. Several parameters have been studied to optimize the recovery of whey proteins in such a system. Decreasing solute concentrations to 11.7% polyethylene glycol/10% KH₂PO₄, lowering pH to 3.8, and lowering temperature to 7°C all contributed to enhance the yield. This method should be able to remove ca. 98% fat in Cheddar cheese whey and to recover > 90% whey proteins.     

Dynamic Rheological Properties of Process Cheese: Effect of Ca and P Content,Residual Lactose,Salt-to-Moisture Ratio and Cheese Temperature

Four treatments of Cheddar cheese with two levels (high and low) of calcium (Ca) and phosphorus (P), and two levels (high and low) of residual lactose were manufactured. Each treatment was subsequently split prior to the salting step of cheese manufacturing process and salted at two levels (high and low) for a total of eight treatments. After two months of ripening, each treatment of Cheddar cheese was used to manufacture process cheese using a twin-screw Blentech process cheese cooker. NFDM, butter oil, trisodium citrate (emulsifying salt), and water were added along with Cheddar cheese for process cheese formulation. All process cheese food formulations were balanced for moisture (43.5%), fat (25%), and salt (2%), respectively. Dynamic rheological characteristics (G′ and G″) of process cheese were determined at 1.5Hz frequency and 750 Pa stress level by using a Viscoanalyzer during heating and cooling, temperature ranges from 30°C to 70°C then back to 30°C. High Ca and P content, and high S/M (HHH and HLH) cheeses had the significantly higher elastic (G′) and viscous (G″) modulus than other cheeses during heating from 30°C to 70°C, and cooling from 70°C to 30°C. No significant difference was observed among the other process cheeses during heating and cooling. Viscoelastic properties of process cheeses were also determined in terms of transition temperature (where G′?=?G″), and tan δ during heating (30°C to 70°C). Cheeses with high Ca and P, high lactose, and high S/M content had higher transition temperature than low Ca and P, low lactose, and low S/M content process cheeses. Low Ca and P and low S/M content cheeses (LLL, LHH, LHL, HLL) exhibited more viscous characteristics than high Ca and P and high S/M content process cheeses (HHL, HLH, LLH, HHH) during heating from 30°C to 70°C. Low Ca and P, low lactose, low S/M content (LLL) process cheese was observed for highest tan δ values (0.39 to 1.43), whereas high Ca and P, high lactose, high S/M content process (HHH) had the least (0.33 to 1.06) during heating. This study demonstrates that different characteristics of natural cheese used in process cheese manufacturing have significant impact on process cheese rheological and viscoelastic properties.     

Cheese maturity assessment using ultrasonics

The relationship between Mahon cheese maturity and ultrasonic velocity was examined. Moisture and textural properties were used as maturity indicators. The ultrasonic velocity of the cheese varied between 1630 and 1740 m/s, increasing with the curing time mainly because of loss of water, which also produced an increase of the textural properties. Because of the nature of low-intensity ultrasonics, velocity was better related to those textural parameters that involved small displacements. Ultrasonic velocity decreased with increasing temperature because of the negative temperature coefficient of the ultrasonic velocity of fat and the melting of fat. These results highlight the potential use of ultrasonic velocity measurements to rapidly and nondestructively assess cheese maturity.     

Dynamic Headspace Analyses of Volatile Compounds of Cheddar and Swiss Cheese during Ripening

The volatile compounds of Cheddar and Swiss cheeses during ripening for 9 wks at 11°and 21°C, respectively, were analyzed by a dynamic headspace analyzer/gas chromatograph every week. The compounds were identified by a combination of retention times and mass spectra. The volatile compounds of Cheddar increased 5.6 and Swiss cheese 15 times as ripening increased from 0 to 9 wks. The amount of volatile compounds of Swiss cheese was 2.6 times greater than that of Cheddar cheese during ripening. The volatile compounds were ketones, alcohols, aldehydes, esters, acids, sulfur compounds, benzenes, and hydrocarbons. Ketones and alcohols accounted for 92% of volatiles from Cheddar cheese and 88% of those from Swiss cheese.     

Ultrasonic assessment of fresh cheese composition

Fresh cheese composition was assessed by measuring ultrasonic velocity in cheese and cheese blends at different temperatures. Twenty types of commercial, fresh cheeses with fat contents ranging from 0.2% to 17.6% w.b. were analyzed. Ultrasonic velocity was not only heavily dependent on the composition of the cheese but also on its structure. Based on the different effect temperature has on velocity in water and fat, a semi-empirical model was used to estimate the cheese composition from velocity measurements at six temperatures ranging from 3 to 29 °C. The model provided good results for the assessment of the fat (R² = 0.984/0.996; RMSE = 4.6/1.1 for whole and blended cheese, respectively) and water (R² = 0.964/0.995; RMSE = 6.5/0.7 for whole and blended cheese, respectively) content. The ultrasonic measurements could be carried out during the cooling process that takes place after curdling and used as a quality control tool to detect process anomalies in-line.     

Reduced-fat cheddar cheese manufactured using a novel fat removal process

Normally, reduced-fat Cheddar cheese is made by removal of fat from milk prior to cheese making. Typical aged flavor may not develop when 50% reduced-fat Cheddar cheese is produced by this approach. Moreover, the texture of the reduced-fat cheeses produced by the current method may often be hard and rubbery. Previous researchers have demonstrated that aged Cheddar cheese flavor intensity resides in the water-soluble fraction. Therefore, we investigated the feasibility of fat removal after the aging of Cheddar cheese. We hypothesized the typical aged cheese flavor would remain with the cheese following fat removal. A physical process for the removal of fat from full-fat aged Cheddar cheese was developed. The efficiency of fat removal at various temperatures, gravitational forces, and for various durations of applied forces was determined. Temperature had the greatest effect on the removal of fat. Gravitational force and the duration of applied force were less important at higher temperatures. A positive linear relationship between temperature and fat removal was observed from 20 to 33 degrees C. Conditions of 30 degrees C and 23,500 x g for 5 min removed 50% of the fat. The removed fat had some aroma but little or no taste. The fatty acid composition, triglyceride molecular weight distribution, and melting profile of the fat retained in the reduced-fat cheeses were all consistent with a slight increase in the proportion of saturated fat relative to the full-fat cheeses. The process of fat removal decreased the grams of saturated fat per serving of cheese from 6.30 to 3.11 g. The flavor intensity of the reduced-fat cheeses were at least as intense as the full-fat cheeses.     

Cheddar Cheese from Water Reconstituted Retentates

Reconstituted creamed retentates of ultrafiltration were converted to ripened cheese by Cheddar manufacturing principles. Initially, the fresh cheeses resembled normal Cheddar but during ripening were transformed into Gouda-Swiss types with pH rising rapidly from 5.2 to approximately 6.0.Cheese composition was affected by amount of full fat retentate in reconstituted mixtures. As total milk solids increased in reconstituted retentates, cheese moisture decreased and cheese volume rose to high yields. Cheese yield efficiency showed 1.21 to 1.32 kg cheese per kg total solids. Rennet curd of higher total solids retentates formed more rapidly than normal, and curds were harder. Whey from retentate reconstituted cheeses showed relatively low ash and fat even from cheeses made with high retentate. Soluble protein in 2-mo-old cheeses held at 10° C was lower in cheese from retentates of high solids.     

Effects of temperature,relative humidity,and protective netting on Tyrophagus putrescentiae (schrank) (sarcoptiformes: Acaridae) infestation,fungal growth,and product quality of cave-aged Cheddar cheese

Research was conducted to evaluate the effects of using food-grade ingredients on cave aged Cheddar cheese as either a surface coating or in nets to prevent infestation by Tyrophagus putrescentiae growth at different environmental conditions. Food grade coating formulations with 1) xanthan gum and propylene glycol (XG+PG) and 2) carrageenan, propylene glycol alginate, and PG (CG+PGA+PG) were made and infused into nets. Jars with cave aged Cheddar cheese cubes that were inoculated with 20 mites were stored in an environmental chamber for 14 d at temperature and relative humidity (RH) combinations of 10, 15, and 20 °C and 75 ± 2 and 85 ± 2% RH. When averaged over RH, mite counts were fewer on control cheese cubes at 10 °C when compared to 15 °C and 20 °C, regardless of whether nets were used or not. However, mites were able to reproduce on untreated cheese cubes at all temperatures. The CG+PGA+PG and XG+PG coatings and nets controlled mite reproduction, as evidenced by harboring less than the initial inoculation level of 20 mites. Sensory results indicated that CG+PGA+PG and XG+PG coated Cheddar cheese at 10 °C and 75% RH and netted Cheddar cheese at 10 or 15 °C and 75% RH did not differ (P > 0.05) from the control with respect to sensory attributes. The treatments at 15 °C and 85% RH and 20 °C caused the cheese to be softer and more bitter than control cheese. In conclusion, the CG+PGA+ 40% PG and XG+40% PG treatments of both coatings and nets inhibited the growth of mites, and the use of nets lessened the impact of food grade coatings on the sensory properties of the Cheddar cheese.     

Influence of Homofermentative Lactobacilli on Physicochemical and Sensory Properties of Cheddar Cheese

Cheddar cheeses were produced under pilot plant conditions using a commercial Streptococcus culture amended with one of 10 homofermentative Lactobacillus strains. During the ripening period, pH, acidity, salt, moisture, fat, texture, fissure formation, gas development and sensory status were evaluated. Lactobacillus treated cheese did not differ much from the control in pH and acidity but acidity increased substantially after draining and cheddaring. Lactobacillus numbers increased at all stages as compared with the uninoculated control. High quality Cheddar cheese was produced by L. casei-subsp-casei (119-10/62) and L. casei-subsp-pseudoplantarum (137-10/62) from 7 to 12 vats aged for 2 months at 15°C and for a further 10 months at 7°C or 15°C. Fissure formation was observed in cheese made with L. casei-subsp-rhamnosus, one of the four cultures of L. casei-subsp-casei (LH13) and two of the three strains of L. casei-subsp-pseudoplantarum (83-4-12/62 and L3E). Certain Lactobacillus strains produced cheese with slight flavor defects. Other strains, in particular L. casei-subsp-rhamnosus, contributed to high acidity (72 - 0.89° domic) and low pH (5.2) at salting.     

Evolution of Free Amino Acids during the Ripening of Cheddar Cheese Containing Added Lactobacilli Strains

Cheddar cheese was produced with different lactobacilli strains added to accelerate ripening. The concentration of proteolytic products was determined as free amino acids in the water-soluble fraction at two, four, seven and nine months of aging and at two different maturation temperatures (6°C, 15°C). All amino acids increased during ripening and were higher in the Lactobacillus- added cheeses than in the control cheese, and higher in cheeses ripened at 15°C than at 6°C. Glutamic acid, leucine, phenylalanine, valine and lysine were generally in higher proportion in all cheeses. The cheeses with added L. casei-casei L2A were classified as having a “strong Cheddar cheese” flavor after only seven months of ripening at 6°C.     

A comparison of the effects of storage of raw milk at 2°C and 6°C on the yield and quality of Cheddar cheese

The advantages of storing raw milk, which is to be used for Cheddar cheese manufacture, at 2°C rather than at 6°C was examined. Storage of milk at the lower temperature effectively reduced the level of psychrotroph growth, and after 4 days the psychrotroph counts in samples stored at 2°C were 100-fold lower than those found in samples stored at 6°C. There was no advantage in terms of cheese yield in storing milks at the lower temperature, but an overall improvement in cheese quality was noted in samples produced from milk stored at 2°C.     

Cheese-Matrix Characteristics During Heating and Cheese Melting Temperature Prediction by Synchronous Fluorescence and Mid-infrared Spectroscopies

The structure and rheology characteristics of Comté (hard cheese) and Raclette (semihard cheese) cheeses as a function of temperature were investigated using dynamic testing rheology and mid-infrared and synchronous front-face fluorescence spectroscopies. The storage modulus (G′), the loss modulus (G″), and the complex viscosity (η*) decreased while strain and phase angle (tan δ) increased as the temperature increased from 20 to 80 °C. SF (250–500 nm with Δλ = 80) and MIR (3,000–2,800 (fat region), 1,700–1,500 (protein region), and 1,500–900 cm⁻¹ (fingerprint region)) spectra were recorded on cheese samples at 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, and 80 °C. The results showed that each spectroscopic technique provided relevant information related to the cheese protein and fat structures during melting, allowing the investigation of structural changes. In addition, the melting temperatures of cheese matrices and fats of the two cheeses were determined from the dynamic rheology data, SF spectra, and MIR spectra. Similar temperatures were obtained whatever the technique, since values of about 60 and 31 °C were obtained for matrix and fat melting temperatures of Comté and Raclette cheeses, respectively. No significant difference was observed between the results obtained with the three methods (significance level of 5%).     

Viscoelastic Properties of Cheddar Cheese: Effect of Calcium and Phosphorus,Residual Lactose,Salt-to-Moisture Ratio and Ripening Time

The viscoelastic properties of eight different types of Cheddar cheeses prepared with two levels of calcium (Ca) and Phosphorus (P) content, two levels of residual lactose content and two levels of salt to moisture ratio (S/M) ratio were studied in a STRESSTECH viscoanalyzer. The elastic (G′) and viscous (G″) modulus were measured at 0, 1, 2, 4, 6, and 8 months of ripening during heating the cheese samples from 30 to 70°C. Low levels of Ca and P content (0.53 g Ca and 0.39 g P /100 g cheese) in the Cheddar cheese resulted up to 20.9% and 15.9% lower elastic and viscous modulus respectively, compared to Cheddar cheese prepared with high levels of Ca and P content (0.67 g Ca and 0.53 g P/100g cheese) during ripening up to 8 months. Low levels of residual lactose (0.78 g/100g) in the Cheddar cheese resulted in 39.1 and 78.1% lower elastic and viscous modulus, respectively, compared to Cheddar cheese with high levels of residual lactose (1.4 g/100g) during ripening up to 8 months. In the same way, low levels of S/M ratio (4.8) in the Cheddar cheese resulted in 40.7 and 40.5% lower elastic and viscous modulus, respectively, compared to high levels of S/M ratio (6.4) during ripening up to 8 months. Upon heating from 30 to 70°C, the elastic and viscous modulus of the eight different types of Cheddar cheeses reduced up to 91.7 and 95.1%, respectively, during ripening. Cheddar cheese recorded maximum elastic modulus at the end of 8 months of ripening, and maximum viscous modulus at the end of 4 months of ripening.     

Manufacture of Cheddar Cheese Using Proteinase-Negative Mutants of Streptococcus cremoris

Cheddar cheese was manufactured with a proteinase-negative mutant of Streptococcus cremoris UC 73 and from a commercial lactic culture blend. Soluble nitrogen was analyzed and the cheese graded at intervals to 365 d of age. The cheese made with proteinase-negative cultures graded equal to the control cheese up to 90 d. It was best in overall texture and body and lowest in cheese flavor and flavor intensity after 90 d. It also had significantly higher soluble nitrogen throughout storage. No significant differences in yields were found.Cheddar cheese made at a constant 39°C temperature with a 2% inoculum of proteinase-negative S. cremoris UC 73 increased manufacturing time by 40 min over cheese made by conventional cooking procedures. When inoculum was increased to 4% and the constant temperature to 42°C, manufacturing time was 3.6 h, which was 1 h less than with a 2% inoculum and conventional cooking. By providing a yeast extract carry-over of .0175% from the proteinase-negative bulk culture, it would be possible to produce Cheddar cheese within a normal time frame with only .7% inoculum.     

A model system for studying the effects of colloidal calcium phosphate concentration on the rheological properties of Cheddar cheese

A novel model system was developed for studying the effects of colloidal Ca phosphate (CCP) concentration on the rheological properties of Cheddar cheese, independent of proteolysis and any gross compositional variation. Cheddar cheese slices (disks; diameter = 50 mm, thickness = 2 mm) were incubated in synthetic Cheddar cheese aqueous phase solutions for 6 h at 22°C. Control (unincubated) Cheddar cheese had a total Ca and CCP concentration of 2.80 g/100 g of protein and 1.84 g of Ca/100 g of protein, respectively. Increasing the concentration of Ca in the synthetic Cheddar cheese aqueous phase solution incrementally in the range from 1.39 to 8.34 g/L significantly increased the total Ca and CCP concentration of the cheese samples from 2.21 to 4.59 g/100 g of protein and from 1.36 to 2.36 g of Ca/100 g of protein, respectively. Values of storage modulus (index of stiffness) at 70°C increased significantly with increasing concentrations of CCP, but the opposite trend was apparent at 20°C. The maximum in loss tangent (index of meltability/flowability) decreased significantly with increasing concentration of CCP, and there was no significant effect on the temperature at which the maximum in loss tangent occurred (68 to 70°C). Fourier transform mechanical spectroscopy showed the frequency dependence of all of the cheese samples increased with increasing temperature; however, solubilization of CCP increased the frequency dependence of the cheese matrix only in the high temperature region (i.e., >35°C). These results support earlier studies that hypothesized that the concentration of CCP strongly modulates the rheological properties of cheese.