Poly(o-anisidine) on brass: Synthesis and corrosion behavior

The electrochemical synthesis of poly(o-anisidine) (POA) was achieved on brass (CuZn) electrode by applying two scan rates (50 and 20 mVs⁻¹). The synthesized polymer films were strongly adherent and homogeneous in both cases. Their corrosion performance was investigated by AC impedance spectroscopy (EIS) technique, anodic polarization plots and open circuit potential-time curves, in 3.5% NaCl solution. It was clearly seen that poly(o-anisidine) films provided a significant physical protection for longer exposure time. It was shown that polymer film coated at high scan rate (CuZn/POA-H) exhibited better barrier property against the attack of corrosive agents when compared with polymer film obtained at low scan rate (CuZn/POA-L). It was found out that poly(o-anisidine) film synthesized at high scan rate caused a significant increase in corrosion resistance by its catalytic behavior on formation of protective oxide layers on the surface in longer time.     

Electrochemical synthesis of polyaniline films on zinc-cobalt alloy deposited carbon steel surface in sodium oxalate

Polyaniline (PANI) coatings were electropolymerized on zinc-cobalt alloy deposited carbon steel (CS/ZnCo) electrode from an aqueous sodium oxalate solution using three different scan rates in cyclic voltammetric technique. Scanning electron microscopy (SEM) was used to analyze the surface morphology of the polymer film. The SEM images showed that the increase in scan rate induced an increase in grain size of the PANI film. The corrosion behavior of CS/ZnCo electrodes with and without PANI film in 3.5% NaCl solution were investigated through electrochemical impedance spectroscopy (EIS) and anodic polarization studies. The results of the study showed that the PANI coatings provided significant and effective protection for the CS/ZnCo electrode, in preventing corrosion. In addition, the PANI film that was synthesized at a high scan rate, exhibited the best anti-corrosive performance due to the formation of protective oxide layers through its catalytic efficiency.     

Corrosion protective bi‐layered composites of polyaniline and poly(o‐anisidine) on low carbon steel

Bi‐layered composites of polyaniline (PANI) and poly(o‐anisidine) (POA) were investigated for corrosion protection of low carbon steel (LCS). In this work, homopolymers and bi‐layers of PANI and POA were electropolymerized on LCS from an aqueous salicylate solution by using cyclic voltammetry. These coatings were characterized by cyclic voltammetry, Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM). Corrosion tests were carried out in aqueous 3% NaCl solution for LCS coated with PANI, POA, bi‐layered POA/PANI (POA on top of the PANI) or PANI/POA (PANI on top of the POA) composites using open circuit potential (OCP) measurements, potentiodynamic polarization technique, and electrochemical impedance spectroscopy (EIS). The single layer of PANI and POA protected the LCS in 3% NaCl for 8 and 16 h, respectively. The bi‐layered composite coatings provide effective protection to LCS for a longer time than a single layered PANI or POA coating. However, the corrosion protection offered to LCS depends on the deposition order of polymer layers in the composite. The PANI/POA composite provides better protection to LCS against corrosion than POA/PANI coating. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Inhibition of steel corrosion by electrosynthesized poly(o-anisidine)-dodecylbenzenesulfonate coatings

Poly(o-anisidine)-dodecylbenzenesulfonate (POA-DBSA) coatings were synthesized on stainless steel from aqueous solution containing o-anisidine and dodecylbenzene sulfonic acid by using cyclic voltammetry. These coatings were characterized by Fourier transform infrared spectroscopy (FTIR), UV-vis absorption spectroscopy, scanning electron microscopy (SEM) and cyclic voltammetry (CV). Corrosion tests of these coatings were carried out in aqueous 3% NaCl solution by using open circuit potential (OCP) measurements, potentiodynamic polarization technique, cyclic potentiodynamic polarization measurements and electrochemical impedance spectroscopy (EIS). The results reveal that POA-DBSA acts as a corrosion protective coating on steel and reduces the corrosion rate (CR) of steel almost by a factor of 14.5.     

Electrochemical synthesis of poly(3,4-ethylenedioxythiophene) on stainless steel and its corrosion inhibition performance

Poly(3,4-ethylenedioxythiophene) (PEDOT) coatings have been electrochemically prepared on stainless steel (SS) in acetonitrile and aqueous media, respectively, by the cyclic voltammetry technique. The corrosion behavior of the coated SS was evaluated in 3.5 wt% NaCl solution using anodic polarization and electrochemical impedance spectroscopy, which demonstrate that the polymer coatings are able to mitigate the corrosion of the SS substrate in chloride solution. PEDOT works as the electron exchange medium to passivate the SS underneath and reduce the oxygen on the surface. By comparing the performances, it was clear that PEDOT electrodeposited from an aqueous solution can afford better corrosion inhibition capability.     

Electrochemical synthesis of poly(o-anisidine) and its corrosion studies as a coating on aluminum alloy 3105

The synthesis of poly(o-anisidine) coatings on aluminum alloy 3105 (AA3105) surface has been investigated by using the galvanostatic method. The synthesized coatings were characterized by reflection absorption infrared (RAIR) spectroscopy, UV–visible absorption spectrometry and scanning electron microscopy (SEM). Optical absorption spectroscopy reveals the formation of the emeraldine form of poly(o-anisidine). The anticorrosion performances of poly(o-anisidine) coatings were investigated in 3.5% NaCl solution by the potentiodynamic polarization technique Tafle and electrochemical impedance spectroscopy (EIS). The corrosion rate of poly(o-anisidine)-coated AA3105 was found ∼330 times lower than bare AA3105 and potential corrosion increases from −0.85 V versus SCE for uncoated AA3105 to −0.65 V versus SCE for poly(o-anisidine)-coated AA3105 electrodes. The results of this study clearly ascertain that the poly(o-anisidine) has outstanding potential to protect the AA3105 against corrosion in a chloride environment.     

Inhibition of the corrosion of stainless steel by poly-N-vinylimidazole and N-vinylimidazole

In this study, we investigated the inhibition of the corrosion of stainless steel (SS) in acidic solution by N-vinylimidazole monomer (NVI) and poly-N-vinylimidazole (PNVI). First, we have synthesized a polymer sample of PNVI from the monomer NVI. A stainless steel electrode was coated with this polymer as a thin film by dipping method. Corrosion rates of SS electrodes coated with PNVI films of different thicknesses were determined and compared with the results of the bare electrode in acidic solution. Corrosion rates of the bare SS electrodes were also compared with the rates in the presence of monomer and polymer, respectively, in the acidic solution. The corrosion currents were obtained by Tafel extrapolation from anodic and cathodic polarization curves. Electrochemical impedance spectroscopy (EIS) measurements were also carried out. Values of percent inhibition, wetted area and porosity were obtained for SS electrodes coated with PNVI films of different thicknesses.     

The influence of polyaniline (PANI) coating on corrosion behaviour of zinc–cobalt coated carbon steel electrode

Zinc–cobalt alloy plating (ZnCo) was successfully deposited on carbon steel (CS) applying current of 2 mA with galvanostatic technique. Polyaniline film (PANI) was synthesized with cyclic voltammetry technique from 0.20 M aniline containing 0.20 M sodium tartrate solution on zinc–cobalt plated carbon steel (CS/ZnCo) electrode. PANI film characterized by scanning electron microscopy (SEM), was covered with a dark green-brown homopolymer film of strongly adherent homogeneous characteristic while the other one was plated with a porous light ZnCo one. The corrosion behaviour of zinc–cobalt deposited carbon steel electrodes with and without polyaniline (PANI) film in 3.5% NaCl solution was investigated with AC impedance spectroscopy (EIS) technique and anodic polarization curves. The results showed that PANI coating led to decrease of the permeability of metallic plating. The PANI homopolymer film provided an effective barrier property on zinc–cobalt coating and a remarkable anodic protection to substrate for longer exposure time.     

Electropolymerization, characterization and corrosion performance of poly(N-ethylaniline) on copper

Poly(N-ethylaniline) (PNEA) coatings were grown by cyclic voltammetry technique on copper from 0.1 M N-ethylaniline (NEA) in 0.3 M oxalic acid solution. The optimum conditions (e.g. upper potential limit, scan rate and cycle number) effect on corrosion performance of synthesized PNEA films were determined in order to obtain best protection results against corrosion. The electrodeposited coatings were characterized by cyclic voltammetry (CV), Fourier Transform Infrared-Attenuated Total Reflectance (FTIR-ATR) spectroscopy and scanning electron microscopy (SEM). Redox parameters were found after electrochemical tests and results of stability tests of these films impart an electroactive behavior that is composed of both diffusion control and thin film behavior. In addition, corrosion performance of PNEA coatings were investigated in 0.1 M H₂SO₄ by Tafel extrapolation and electrochemical impedance spectroscopy (EIS) techniques.     

Poly(N-ethylaniline) coatings on 304 stainless steel for corrosion protection in aqueous HCl and NaCl solutions

Poly(N-ethylaniline) (PNEA) coatings were grown by potentiodynamic synthesis technique on 304 stainless steel (SS) alloy from 0.1 M of N-ethylaniline (NEA) in 0.3 M oxalic acid solution. Characterization of adhesive and electroactive PNEA coatings was carried out by cyclic voltammetry, FT-IR spectroscopy and scanning electron microscopy (SEM) techniques. The protective properties of PNEA coatings on SS were elucidated using linear anodic potentiodynamic polarization, Tafel and electrochemical impedance spectroscopy (EIS) test techniques, in highly aggressive 0.5 M HCl and 0.5 M NaCl solutions. Linear anodic potentiodynamic polarization test results proved that PNEA coating improved the degree of protection against pitting corrosion in HCl and NaCl solutions. Tafel test results showed that PNEA coating appears to enhancement protection for SS in 0.5 M NaCl and 0.5 M HCl solutions. However, according to long-term EIS results, PNEA coating is better for the protection of SS electrodes during the long immersion period in NaCl compared to that in HCl medium.     

Electrochemical synthesis and corrosion performance of poly(pyrrole-co-o-anisidine)

The electrochemical synthesis of poly(o-anisidine) homopolymer and its copolymerization with pyrrole have been investigated on mild steel. The copolymer films have been synthesized from aqueous oxalic acid solutions containing different ratios of monomer concentrations: pyrrole:o-anisidine, 9:1, 8:2, 6:4, 1:1. The characterization of polymer films were achieved with FT-IR, UV–visible spectroscopy and cyclic voltammetry techniques. The electrochemical synthesis of homogeneous-stable poly(o-anisidine) film with desired thickness was very difficult on steel surface. Therefore its copolymer with pyrrole has been studied to obtain a polymer film, which could be synthesized easily and posses the good physical–chemical properties of anisidine. The kinetics and rate of copolymer film growth were strongly related to monomer feed ratio. The introduction of pyrrole unit into synthesis solution increased the rate of polymerization and the substrate surface became covered with polymer film soon, while this process required longer periods in single o-anisidine containing solution. The protective behavior of coatings has been investigated against steel corrosion in 3.5% NaCl solution. For this aim electrochemical impedance spectroscopy (EIS) and anodic polarization curves were utilized. The synthesized poly(o-anisidine) coating exhibited significant protection efficiency against mild steel corrosion. It was shown that 6:4 ratio of pyrrole and anisidine solution gave the most stable and corrosion protective copolymer coating.     

Electrochemical synthesis and characterization of poly (o-amino benzyl alcohol) and poly (o-amino benzyl alcohol-co-o-anisidine)

In this study; poly (o-amino benzyl alcohol) and poly (o-amino benzyl alcohol-co-o-anisidine) copolymer films were electrochemically synthesized by cyclic voltammetry technique on the platinum electrode. The synthesis of copolymer films was achieved in various monomers feed ratio (o-amino benzyl alcohol: o-anisidine; 8:2, 1:1, 2:8) of o-amino benzyl alcohol and o-anisidine. Different solution types were tested in aqueous and non-aqueous media, especially during the synthesis process, as the electrolyte medium. As a result of the experiments, it was determined that sulfuric acid solution was the most suitable solution for both homopolymer and copolymer film growth. Homopolymer and copolymer samples were characterized by FT-IR, cyclic voltammetry (CV), SEM, digital images and TGA/DTA techniques. The CV, SEM and digital images results indicated that the solution which has high ratio of monomer is more effective in copolymer film synthesis mechanism. TGA results showed that the 1:1 copolymer film had higher thermal stability than the films at other monomer ratios. Also, electrochemical studies exhibited that the copolymer film in 1:1 ratio is partially more electrochemically stable than other copolymer films.     

The electrochemical synthesis of poly(aniline-co-o-anisidine) on copper and their corrosion performances

The copolymer films PANI-co-POA and poly(aniline-co-o-anisidine) were carried out on copper (Cu) electrode, by applying two different scan rates (20 and 50 mV s⁻¹) and using two different thicknesses at high scan rate. Synthesizes were achieved under cyclic voltammetric conditions from 0.075 M aniline and 0.075 M o-anisidine containing sodium oxalate solutions. The synthesized copolymer films were strongly adherent and homogeneous in both cases. AC impedance spectroscopy (EIS), anodic polarization plots and open circuit potential–time curves were used to evaluate the corrosion performance of copolymer coated and uncoated electrodes in 3.5% NaCl. It was shown that the copolymer film coated at low scan rate exhibited a better property initially when compared with the copolymer film produced at high scan rate. However, it could not resist the attack of corrosion products, in longer time and meanwhile its barrier property significantly diminished. It was found that the thin copolymer film produced at high scan rate by its catalysing effect led to the formation of highly protective copper oxides on the surface whereby providing a better protection for long exposure times. It also emerged that the corrosion resistances of thin copolymer film produced at high scan rate and copolymer film synthesized at low scan rate were almost same and relatively higher for much longer periods when compared with the one observed for bare copper electrode.     

Electropolymerization of poly(N-ethyl aniline) on mild steel: Synthesis, characterization and corrosion protection

Poly(N-ethylaniline) (PNEA) coatings on the mild steel electrode were synthesized by electrochemical oxidation of N-ethylaniline using aqueous oxalic acid solutions as reaction medium. Electrodeposition was carried out by potentiodynamic, potentiostatic and galvanostatic synthesis techniques. Smooth, adhesive and thick PNEA coatings on mild steel could be electrosynthesized during sequential scanning of the potential region between −0.5 and 1.4 V versus SCE, with scan rate of 20 mV s⁻¹. The electrodeposited coatings were characterized by cyclic voltammetry, FT-IR and UV-vis techniques. Corrosion behavior of PNEA coated steels was investigated by linear anodic potentiodynamic polarization technique and Tafel test. Anodic potentiodynamic polarization results showed that electrodissolution current value of PNEA coated steel decreased about 90% compared to that of the uncoated steel in 0.5 M H₂SO₄ aqueous solution. Tafel plots showed also strong decrease of corrosion current for the PNEA coated electrode compared to the uncoated steel electrode in 3% NaCl as corrosive medium.     

Synthesis of nano polyaniline and poly-<Emphasis Type="Italic">o</Emphasis>-anisidine and applications in alkyd paint formulation to enhance the corrosion resistivity of mild steel

Protection of oxidizable metals against corrosion has now being intensively investigated, by applying or developing different methods such as coatings and conversion films; however, all reported methods involve environmentally hazardous materials. Conducting polymers have now been used as corrosion inhibitor coatings that are either chemically or electrochemically deposited on the metal substrate. The application of nanotechnology in the corrosion protection of metals has recently gained momentum. Environmental impact can also be improved by utilizing nanostructure particulates in coatings and eliminating the requirement of toxic solvents. We report here the synthesis of nanoparticles of polyaniline (PANI) and poly-o-anisidine (POA) using emulsion polymerization method in micellar solution of SDS and their anticorrosive property has been experimentally checked. The prepared nanoparticles have been characterized by FTIR and TEM. The nanoparticles of the synthesized polymers were dispersed in alkyd paint formulation for coatings on the metal surface (mild steel). The water absorption in the prepared coatings was also studied. The corrosion rate of polymeric film was determined by weight loss measurement and the surface morphology was examined by SEM. The nano PANI/Alkyd coatings showed considerable protection against corrosion than the POA/alkyd coatings.     

Protection of stainless steel by polyaniline films against corrosion in aqueous environments

Polyaniline (PANI) thin films were electrochemically deposited by cyclic voltammetry on stainless steel electrode previously covered by a thin film of polyvinyl acetate (PVAc). The corrosion resistance of PANI covered stainless steel substrates was estimated by using potentiodynamic polarization curves and its linear polarization resistance (LPR) was measured in 0.5 M H₂SO₄, 0.5 M NaCl and 0.5 M NaOH aqueous solutions at room temperature. The results indicate that the PANI-PVAc films did improve the corrosion resistance of the stainless steel in NaOH, behaving even worst, in the case of PANI film, than the uncoated substrate. In H₂SO₄ both PANI and PANI-PVAc coatings gave good protection for the stainless steel electrode, with a slightly better performance of PANI-PVAc than PANI. In NaCl solution both PANI and PANI-PVAc films provided a good protection against corrosion. The better performance of PANI-PVAc coatings for corrosion protection in basic media may be due to its major chemical stability compared to simple PANI films, which lose their conductivity in high pH solutions. The E _corr (free corrosion potential) value of the coated substrate was in the passive region of the uncoated substrate in acidic environment but in the active region in neutral or basic environment.     

Corrosion studies on electrochemically deposited PANI and PANI/epoxy coatings on mild steel in acid sulfate solution

The corrosion behavior of mild steel and mild steel covered by electrochemically deposited (a) polyaniline (PANI) film, (b) epoxy coating and (c) PANI/epoxy coating system in 0.1 M sulfuric acid solution were investigated by electrochemical impedance spectroscopy (EIS). Electrochemical deposition of PANI film was performed from aqueous solution of 0.5 M sodium benzoate and 0.1 M aniline at constant current density of 1.5 mA cm⁻². Epoxy coatings on mild steel and mild steel modified by PANI film were deposited at constant voltage. It was shown that thin PANI film had provided good corrosion protection of mild steel in 0.1 M sulfuric acid solution, and could be used for modification of mild steel prior to epoxy coating deposition. The increased corrosion protection of mild steel by PANI/epoxy coating system in the same solution was obtained.     

Composite electrodes consisting of platinum particles and polyaniline nanowires as electrocatalysts for methanol oxidation

Polyaniline (PANI) with nanowire (PANI‐(NW)) network structure (mean diameter 10–20 nm) was successfully deposited on a stainless steel (SS) electrode by a galvanostatic process. Platinum particles were deposited into the PANI nanowire network structure to result the PANI(NW)‐Pt composite electrode. The PANI(NW)‐Pt electrode was used as electrocatalysts for the electrochemical oxidation of methanol. The PANI nanowires and PANI(NW)‐Pt nanocomposite were characterized by scanning electron microscopy (SEM), X‐ray photoelectron spectroscopy (XPS), and UV–vis absorption spectroscopy. Nanowire morphology with an average diameter of 10–20 nm could be seen from scanning electron micrograph. Small amount (70 mμm) of spherical Pt particles could be deposited into the PANI(NW). Catalytic activity for the oxidation of methanol was studied by using cyclic voltammetry (CV). For comparative purposes, bulk Pt (deposited Pt on SS) and PANI nanowires based electrodes were tested. The PANI(NW)‐Pt nanocomposite electrode exhibited excellent catalytic activity for the electrooxidation of methanol in comparison to bulk Pt electrodes, which reveals that the PANI(NW)‐Pt nanocomposite electrodeis more promising for application in electrocatalyst as a support material. POLYM. COMPOS., 28:650–656, 2007. © 2007 Society of Plastics Engineers     

Accelerating effect and mechanism of passivation of polyaniline on ferrous metals

To investigate the corrosion protection mechanism of polyaniline (PANI) films on ferrous metals, this work presents preparation method of a separate protonated PANI film electrode and results of its open-circuit potential (OCP) in 0.5 M NaClO₄ and 0.5 M Na₂SO₄ solutions with different pH and the galvanic interaction between the PANI film electrode and ferrous metals. X-ray photoelectron spectroscopy (XPS) shows the lower pH corresponds to higher protonation level of H⁺ in the film, and a more positive OCP of PANI film. The PANI film accelerated the corrosion of 20A carbon steel slightly with a PANI to steel area ratio less than 25:1, while the PANI films maintained passivity for a ratio above to 25:1 for the 20A steel. For the coupling of 2Cr13 stainless steel/PANI, an equal area PANI film could maintain 2Cr13 in a passive state. The results suggest that corrosion protection of 20A carbon steel and 2Cr13 stainless steel by PANI film in the acid solution is due to passivity protection. The excess oxidative charge stored in the PANI and the equilibrium activity of protonated PANI with the acid environment provide a persistent driving force for carbon steel and 2Cr13 stainless steel passivity.     

A passivation mechanism of doped polyaniline on 410 stainless steel in deaerated H2SO4 solution

To investigate the role of polyaniline (PANI) in the corrosion protection of stainless steel (SS) in oxygen-deficient acidic solution, a separate doped PANI film electrode on a glass substrate was prepared and the test solution (1 M H₂SO₄) was purged with high-purity N₂ until dissolved oxygen level decreased more than two orders of magnitude. In this deaerated 1 M H₂SO₄ solution, the galvanic coupling interaction between the separate PANI film electrode and 410 SS was studied. Results reveal that the separate PANI film can passivate the 410 SS steadily for a long period of time. A variety of experimental methods including potentiodynamic measurement, potentiostatic (current-time) examination and X-ray photoelectron spectroscopy (XPS) are used to explore the mechanism by which the separate PANI film passivated the galvanic coupling SS in the deaerated sulfuric solution. These studies show that passivation is achieved because PANI film provides a large critical current at the early stage of coupling and a persistent passive current by its electrochemical dedoping/re-doping equilibrium activity with the acidic environment at the subsequent stage of coupling.