Influence of natural inhibitor,pigment and extender on corrosion of polymer coated steel

Lupine (Lupinous albus L.) seeds extract was incorporated into a vinyl chloride–vinyl acetate copolymer based paint formulation to control steel corrosion in 0.5 M NaCl. Evaluation of this system included the use of electrochemical impedance spectroscopy (EIS) and a salt spray cabinet for accelerated aging tests. The EIS data demonstrated that highest protection was attained at a lupine threshold concentration of 0.025 g/L. Two white color pigments (ZnO and TiO₂) and three extenders (CaCO₃, mica and talc) were tested as paint additives. The accelerated aging tests showed that the coated steel panels containing TiO₂ had a high degree of blistering while those containing ZnO exhibited reasonable hiding power and better protection efficiency. Field tests indicated that the presence of TiO₂ enhanced the growth of fouling organisms over the coated steel surface.     

Synthesis and Characterization of Anti-fungus,Anti-corrosion and Self-cleaning Hybrid Nanocomposite Coatings Based on Sol–Gel Process

Anti-corrosion, anti-fungus, and self-cleaning properties of coatings containing ZnO–TiO₂, SiO₂–TiO₂ and SiO₂/TiO₂/ZnO nanoparticles synthesized based on sol–gel precursors using tetra methoxysilane, 3-glycidoxypropyl trimethoxysilane, tetra (n-butyl orthotitanate) and zinc acetate dihydrate were investigated by FESEM, EDAX and TEM analyses. Results indicated uniform dispersion of inorganic nanoparticles in the range of 20–40 nm in size. Anti-corrosion property of the hybrid coating was characterized by EIS measurements and parametrically analyzed in an equivalent circuit when the coating was exposed to salt solution. Results showed that, ZnO and TiO₂ nanoparticles enhance anti-corrosion property of the hybrid coatings. Anti-fungus and anti-bacterial properties of the coatings were determined by diameter of inhibition zone and inhabitation of bacterial growth, respectively. The coating containing ZnO and TiO₂ nanoparticles showed anti-fungus and anti-bacterial properties which were related to their photocatalytic properties. Degradation of methylene blue in aqueous solution was determined by UV–Visible tests which indicated self-cleaning property of the coatings containing ZnO and TiO₂ nanoparticles.     

Investigation of the corrosion protection of SiOx-like oxide films deposited by plasma-enhanced chemical vapor deposition onto carbon steel

The paper reports on the corrosion behavior of carbon steel coated with thin SiO_x-like oxide films. The SiO_x-like coatings were deposited by plasma-enhanced chemical vapor deposition (PECVD) and their thickness was varied between 20 and 200 nm. The coated carbon steel interfaces were investigated for their corrosion protection efficiency when immersed in an aqueous saline solution of 3% NaCl. FTIR measurements and electrochemical impedance spectroscopy (EIS) experiments revealed that thin SiO_x-like coating layers (20 nm thick) do not prevent the carbon steel from corrosion, while thicker silica layers (d ≥ 100 nm) protect efficiently carbon steel interfaces in highly saline media with a protection efficiency of about 96% for a 200 nm thick coating.     

Influence of silica nanoparticles added to an organosilane film on carbon steel electrochemical and tribological behaviour

The electrochemical behaviour and tribological properties of carbon steel coated with bis-[trimethoxysilylpropyl]amine (BTSPA) filled with SiO₂ were evaluated. The silane film filled with SiO₂ was prepared by adding different SiO₂ concentrations. The electrochemical behaviour of the coated steel was mainly evaluated by means of open-circuit potential (E_OC), electrochemical impedance spectroscopy (EIS) and polarization curves, in 0.1 mol L⁻¹ NaCl solution. Structural and morphological characterizations were made by optical, electron and atomic force microscopy (AFM). E_OC and EIS data showed that sample filled with 300 ppm SiO₂ presented the highest E_OC and total impedance value. AFM measurements showed a homogeneous particle distribution of SiO₂ particles. Nanohardness measurements showed SiO₂ promoted an increase of the hardness mean value (1.70 ± 0.11 GPa to non-filled BTSPA and 2.21 ± 0.05 GPa for sample filled with 300 ppm SiO₂). Silane films when filled with SiO₂ particles improved the corrosion resistance of the steel substrate. The optimum SiO₂ particles concentration in silane solution is 300 ppm SiO₂. Incorporation of an extra amount of silica into BTSPA film led to degradation of the corrosion protection of the film to the substrate.     

Study of the effect of mechanically treated CeO2 and SiO2 pigments on the corrosion protection of painted galvanized steel

The effectiveness of mechanically treated CeO₂ particles and SiO₂ particles as active fillers into an organic coating was investigated. For this purpose, different combinations of CeO₂ and SiO₂ particles were added to an epoxy-polyester polymeric matrix: mechanically treated CeO₂ particles, mechanically treated CeO₂/SiO₂ particles and mechanically treated SiO₂ powders (used for comparison). The particles were dispersed into the polymeric matrix and HDG steel panels were coated with the different paints. A strontium chromates containing paint was used as a reference to compare the performances of the other samples. The salt spray results proved the good performance of coatings containing combinations of ceria and silica especially where these had been mechanically treated in a co-milling operation. The paint containing only the mechanically treated SiO₂ particles showed a fairly good resistance in the salt spray chamber considering the scratched samples. The EIS measurements evidenced the good corrosion protection properties of the paints containing the different combinations of mechanically treated CeO₂ and SiO₂ particles. After about 1000 h of immersion in 0.1 M NaCl solution, the samples containing the mix of mechanically treated CeO₂/SiO₂ particles showed impedance values which were comparable with the chromate control sample. The cathodic polarization tests evidenced the low extent of detachment of the coating containing the mix of mechanically treated CeO₂/SiO₂ particles. The electrochemical characterization and neutral salt spray test results proved the effectiveness of the mechanical treated cerium (IV) oxides treated together with SiO₂ as active pigments to improve the corrosion protection of the substrate. The reasons for the synergistic effect of the milled (together or separately) SiO₂ and CeO₂ particles was not clear at all, but a few hypothesis were discussed.     

Effects of TiO2 and clay nanoparticles loading on weathering performance of coated wood

The weathering performance of Norway spruce coated with acrylic water based paint mixed with TiO₂ and clay nanoparticles were investigated. Uncoated specimens and specimens coated with unmodified paint were used as references. This work describes the effect of the nanoparticles in general and compares the performance of 1 wt% and 3 wt% of nanoparticles in particular on the weathering performance of the coated specimens. Accelerated ageing experiments were performed in an Atlas solar simulator to evaluate the ageing behaviour of the coated wood and characterized through colour measurements and Fourier transform infrared (FTIR) spectroscopy before, during and at the end of the exposure periods. In general, the addition of TiO₂ and clay nanoparticles slightly slowed down the coated specimens degradation compared to specimens coated with unmodified paint.     

Characterisation and corrosion studies of steel electrodes covered by polypyrrole/phosphotungstate using Electrochemical Impedance Spectroscopy

Polypyrrole/PW₁₂O₄₀³⁻ hybrid material was electrosynthesised on carbon steel electrodes in acetonitrile medium. The coatings obtained were characterised by Electrochemical Impedance Spectroscopy (EIS). On free-standing polypyrrole films the electrical response was mainly due to ion–ion charge transfer resistance, with a value of 175 Ω cm². A value of 2 × 10⁻⁵ S/cm was determined for the hybrid material conductivity. A charge transfer resistance about 7000 Ω cm² was obtained due to steel/oxide interface. Corrosion tests showed an important improvement in the protection against corrosion when the carbon steel electrodes were coated by these polymeric films.     

Highly transparent and organosoluble polyimides derived from 2,2′‐disubstituted‐4,4′‐oxydianilines

Polypyrrole (PPy) and Polypyrrole‐ZnO (PPy‐ZnO) nanocomposites were electrodeposited on mild steel and its corrosion protection ability was studied by Tafel and Impedance techniques in 3.5% NaCl solution. Pure Polypyrrole film was not found to protect the mild steel perfectly but the coating with nano‐sized ZnO (PPy‐ZnO) has dramatically increased the corrosion resistance of mild steel. Electrochemical Impedance Spectroscopy (EIS) measurements indicated that the coating resistance (R_coat) and corrosion resistance (R_corr) values for the PPy‐ZnO nanocomposite coating was much higher than that of pure PPy coated electrode. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Anticorrosive painting for a wide spectrum of marine atmospheres: Environmental-friendly versus traditional paint systems

This work presents some of the main results obtained in different marine atmospheres by Working Groups 1 and 2 (dedicated to anticorrosive protection of steel by paint coatings) of the Ibero-American PATINA network, developed in the context of the CYTED Programme. As marine atmospheres it includes natural atmospheres with a salinity level above S1 classification of ISO standard 9223 (>3 mg Cl⁻ m⁻² day⁻¹), and sulphur dioxide contamination only up to classification P1 of the same standard (maximum of 35 mg SO₂ m⁻² day⁻¹). Consideration is also made of accelerated tests traditionally used to assess the anticorrosive behaviour of the substrate/paint coatings contemplated in the study, namely salt spray, artificial weathering and different cycles involving ultraviolet radiation, humidity, temperature and different contamination conditions. The substrates were steel, hot-dip galvanised steel and electrogalvanised steel (Zincorr^® sheet). The paint systems applied on these substrates, with or without pretreatments, were solventborne, waterborne, high solid and powder paint systems. As a result it has been possible to conclude which of the studied anticorrosive coating types were the most suitable for each of the different types of marine atmospheres considered in the study.     

PPy–TiO2–phenylalanine composites as anticorrosive coatings electrodeposited over Fe–C steel surface in the marine environment

Abstract

Electro-polymerized pyrrole composite incorporated with TiO₂ and phenylalanine (Phe) was electrodeposited over Fe–C steel sheet at time intervals of 1200?s and 1500?s using chronopotentiometry. The composite (PPy–TiO₂–Phe) was evaluated against corrosion in 3.5% NaCl solution on Fe–C steel. The composite coated (CC) steel was studied and compared through scanning electron microscopy (SEM), X-ray diffraction (XRD) and atomic force microscopy (AFM). The anticorrosive impact of CC steel was investigated through electrochemical impedance spectroscopy (EIS), potentiodynamic polarization and weight loss techniques in the marine environment and found that the CC steel exhibited the maximum inhibition efficiency up to 90%. A brief overview of the protection mechanism is also proposed.     

Impact of porosity and thickness of nano‐TiO2 films on the corrosion protection performance of C‐steel in H2SO4

The current study investigates the improvement in the corrosion protection performance of C‐steel after being dip‐coated with nano films from both pure TiO₂ and poly ethylene glycol (PEG) modified TiO₂. Characterization of the deposited TiO₂ films was performed by different techniques. Effect of morphology, porosity, and thickness of the deposited TiO₂ layers were also studied. Results revealed an increased corrosion protection of both coated TiO₂ films as compared to uncoated samples, with pure TiO₂ (without PEG) samples showing higher protection. Moreover, increasing the layer thickness of both types of TiO₂ coated films improved the protective properties.     

Preparation and characterization of a novel conducting nanocomposite blended with epoxy coating for antifouling and antibacterial applications

In this study, novel epoxy-based paint was synthesized to be applied on carbon steel. The composition of the paint mainly contains epoxy mixed with an electronically conductive polymer, polyaniline (PANI), alone and combined with its nanocomposite derivation containing ZnO nanorods as an additive. The antifouling properties of the paint applied on carbon steel were investigated. The conductive nanocomposite was synthesized by an in situ chemical oxidative method of aniline in the presence of ZnO nanorods and then well characterized. The antifouling behavior was evaluated for 9 months in the Caspian Sea and Persian Gulf. Results revealed that epoxy/PANI–ZnO nanocomposite coating can prevent accumulation of marine macroorganisms on the coated panel. In addition, the epoxy coating comprising PANI–ZnO nanocomposite as well as the epoxy/ZnO coating exhibit significant antibacterial characteristics against (E. coli and S. epi). We interpret the antifouling and antibacterial behavior of the paint with (i) the presence of emeraldine salt structure in PANI which develops a surface pH in a range of 4–5 preventing the adhesion of microorganisms on the surface and (ii) the antibacterial and antifouling properties of zinc oxide nanorods that occurred by the production of hydrogen peroxide on the surface of the coating.     

Conducting polymer based hybrid nano-composites for enhanced corrosion protective coatings

Hybrid composite coatings containing zinc oxide (ZnO) and polyaniline (PANI) as nano-additives dispersions were prepared with poly(vinyl acetate) (PVAc) as the major matrix. The steel plates dip-coated with these formulations were tested for corrosion protection by immersion in saline water over long periods. The Tafel plots for the determination of open circuit potential (OCP) and corrosion current (I_corr) were recorded. The coatings containing both ZnO and PANI showed improved corrosion resistance as compared to the single component coating. The I_corr values of PVAc–ZnO–PANI are found to be two-order magnitude lower than that of PVAc and PVAc–ZnO coatings. The results are explained on the basis of enhancement in barrier properties due to nano-particulate additives in PVAc–ZnO–PANI film together with the redox behaviour of PANI and protective oxide layer formation near the substrate.     

Effect of addition of nanosized UV absorbers on the physico-mechanical and thermal properties of an exterior waterborne stain for wood

This study describes the effects of the addition of inorganic nanosized UV absorbers on physico-mechanical and thermal properties of an exterior commercial acrylic-based waterborne stain for wood. Electronic microscopy and water vapor (WV) permeability measurements were performed to characterize the free films of the acrylic stain and resulting nanocomposite coatings. An accelerated weathering method was used to evaluate aging behavior of the coatings on wood through appearance, T_g, abrasion resistance, adhesion strength, hardness and Young's modulus changes. In addition to improving the protection against UV, the doped TiO₂ and silica-coated ZnO nanoparticles in powder form have improved the abrasion resistance and barrier effect against water vapor diffusion of the acrylic stain. For most of nanocomposite coatings, the addition of ZnO hydrophilic nanoparticles in predispersed form has resulted in a decrease in WV permeability, while the adhesion strength and abrasion resistance of those coatings were negatively affected. The addition of ZnO nanoparticles has decreased the T_g of the acrylic stain. Finally, the accelerated weathering has induced an increase in T_g, hardness, Young's modulus (stiffness) and an increase in apparent adhesion strength and abrasion resistance of the coatings. The T_g values of the aged nanocomposite coatings were lower than that of unmodified acrylic stain.     

Effect of pigmentation on mechanical and anticorrosive properties of thermally sprayable EVA and EVAl coatings

To study the effect of pigmentation on mechanical and anticorrosive properties of thermally sprayable ethylene vinyl acetate (EVA)/polyethylene (PE) and ethylene vinyl alcohol (EVAl)/PE coatings, red iron oxide (RIO) and titanium dioxide (TiO₂) pigments at varying concentration (10, 20 and 30%) were mixed using internal mixer. Pigmented compositions were characterized for mechanical properties and water vapor transmission rate (WVTR). These compositions were applied on grit blasted mild steel surface by flame spray technique and coated specimens were evaluated for adhesion strength, abrasion resistance and resistance to corrosion by exposing them in different environments. The corrosion resistance of pigmented composition was also studied by electrochemical impedance spectroscopy (EIS) technique.     

Improved performance of dense TiO2/CdSe coupled thin films by low temperature process

Dense TiO₂ and TiO₂/CdSe coupled nanocrystalline thin films were synthesized onto ITO coated glass substrate by chemical route at relatively low temperature (≤100 °C). TiO₂ films were nanocrystalline and crystallinity disappears after CdSe deposition as evidenced by X-ray powder diffraction. Surface morphology and physical appearance of films were studied from SEM and actual photo-images, reveals dense nature of TiO₂ (10-12 nm spherical grains, faint violet) and CdSe (80-90 nm spherical grains, deep brown), respectively. Presence of two absorption edges in UV spectra implies existence of separate phases rather than composite formation. TiO₂ film was found to have higher water contact angle (71°) than TiO₂/CdSe (61°) and CdSe (56°). I-V and stability tests of photo-electrochemical cells were performed with TiO₂ and TiO₂/CdSe film electrodes (under light of illumination intensity 80 mW/cm²) in lithium iodide as an electrolyte using two-electrode system.     

EIS analysis on low temperature fabrication of TiO2 porous films for dye-sensitized solar cells

A low temperature (<150 °C) fabrication method for preparation of TiO₂ porous films with high efficiency in dye-sensitized solar cells (DSSCs) has been developed. The Ti(IV) tetraisopropoxide (TTIP) was added to the paste of TiO₂ nanoparticles to interconnect the TiO₂ particles. The electrochemical impedance spectroscopy (EIS) technique was employed to quantify the charge transport resistance at the TiO₂/dye/electrolyte interface (R_ct2) and electron lifetime in the TiO₂ film (τ_e) under different molar ratios of TTIP/TiO₂ and also at various TiO₂ thicknesses. It was found that the R_ct2 decreased as the molar ratio increased from 0.02 to 0.08, however, it increased at a molar ratio of 0.2 due to the reduction in surface area for dye adsorption. In addition, the characteristic frequency peak shifted to lower frequency at a molar ratio of 0.08, indicating the longer electron lifetime. As for the thickness effect, TiO₂ film with a thickness around 17 μm achieved the best cell efficiency. EIS study also confirmed that, under illumination, the smallest R_ct2 was associated with a TiO₂ thickness of 17 μm, with the R_ct2 increased as the thickness of TiO₂ film increased. In the Bode plots, the characteristic frequency peaks shifted to higher frequency when the thickness of TiO₂ increased from 17.2 to 48.2 μm, indicating the electron recombination increases as the thickness of the TiO₂ electrode increases.Finally, to make better use of longer wavelength light, 30 wt% of larger TiO₂ particle (300 nm) was mixed with P25 TiO₂ as light scattering particles. It effectively increased the short-circuit current density and cell conversion efficiency from 7.44 to 8.80 mA cm⁻² and 3.75 to 4.20%, respectively.     

A new corrosion protection coating with polyaniline-TiO2 composite for steel

Organic coating strategies for corrosion protection with inherently conducting polymers have become important because of restriction on the use of heavy metals and chromates in coatings due to their environmental problems. This work presents the synthesis of polyaniline-TiO₂ composites (PTC) and the corrosion protection behaviour of PTC containing coating on steel. PTC was prepared by chemical oxidation of aniline and TiO₂ by ammonium persulfate in phosphoric acid medium. The PTC was characterized by FTIR, XRD and SEM techniques. Suitable coating with PTC was formed on steel using acrylic resin. Using electrochemical impedance spectroscopy, the PTC containing coating's behaviour in 3% NaCl immersion test and salt spray test has been found out. Results indicate that the coating containing PTC is able to maintain the potential of steel in passive region due to its redox property. The resistance of the coating containing PTC was more than 10⁷ Ω cm² in 3% NaCl solution after 60 days and 10⁹ Ω cm² in the salt spray test of 35 days. But the resistance of the TiO₂ containing coating was found to be less than 10⁴ Ω cm² in both the cases. The high performance of PTC containing coating is attributed to the passivation of steel by polyaniline.     

Catalytic effect of metal oxides on pyrolysis of sewage sludge

The effect of metal oxides (Al₂O₃, CaO, Fe₂O₃, TiO₂, and ZnO) on the pyrolysis of sewage sludge was investigated. The experiments were performed in a thermogravimetric analyzer (TGA) to check the pyrolysis behavior of raw sludge, demineralized sludge and demineralized sludge with metal oxides added, respectively. The results showed that the presence of Fe₂O₃ and ZnO probably inhibited the decomposition of organic matters in demineralized sludge samples to generate more solid residues, while Al₂O₃, CaO, and TiO₂ promoted the degradation of organic matters throughout the whole pyrolysis temperature ranges. All the metal oxides studied accelerated the initial decomposition of sludge samples. Al₂O₃ and TiO₂ might decrease the total pyrolysis time, while CaO, Fe₂O₃, and ZnO prolong pyrolysis time. The structure of demineralized sludge samples might be changed due to the addition of CaO, TiO₂, and ZnO. Between 550 K and 750 K, the conversion of organic matters (mainly cellulose and lignin) in sludge samples was enhanced by Al₂O₃ and TiO₂, but inhibited by CaO, Fe₂O₃, and ZnO. The effects of metal oxides on the weight loss rate of cellulose in demineralized sludge samples presented the following decreasing order of DE-ZnO > DE-TiO₂ > DE-SS > DE-Al₂O₃ > DE-Fe₂O₃ > DE-CaO.     

Electrochemical properties of LiNiO2 cathode after TiO2 or ZnO addition

LiNiO₂ was prepared by solid state reaction, and LiNiO₂ was mixed with 1-, 2-, or 5 wt% TiO₂ or ZnO for the preparation of cathodes for a lithium ion battery. The electrochemical properties of the cathodes were investigated and the effects of the addition of TiO₂ or ZnO were discussed. The voltage vs. capacity curves for charge and discharge at different numbers of cycles for LiNiO₂, 2 wt% TiO₂-added LiNiO₂, and 2 wt% ZnO₂-added LiNiO₂ showed that in all the samples the first discharge capacity is much smaller than the first charge capacity. The addition of TiO₂ or ZnO decreased the discharge capacities, but improved the cycling performance. The discharge capacities of LiNiO₂ and 2 wt% TiO₂-added LiNiO₂ decreased as the number of cycles increased. However, the discharge capacity of 2 wt% ZnO-added LiNiO₂ increased overall as the number of cycles increased. The −dx/|dV| vs. voltage curves for the 1st and 2nd cycles of 0, 1-, 2-, or 5 wt% TiO₂ or ZnO-added LiNiO₂ showed that all the samples underwent four phase transitions during charging and discharging.