Synthesis and thermal behavior of Cu/Y2W3O12 composite

Cu metal matrix composite with Y₂W₃O₁₂ as a thermal expansion compensator was fabricated by high energy ball milling followed by compaction and sintering, and its thermal properties were explored for the potential applications as heat sinks in electronic industries, high precision optics, and space structures. The volume fraction of reinforcement was varied from 40% to 70% in order to tailor the composite for the simultaneous accomplishment of low thermal expansion and high thermal conductivity. The synthesis technique was optimized by varying the parameters like milling time from 1 to 20 h and sintering temperature from 600 to 1000 °C in order to achieve densified composites. The relative density of the composites is found to be around 90% for the 10 h milled powders followed by compaction at a pressure of 700 MPa and sintering at a temperature of 1000 °C. The thermal expansion of the composites exhibits linear behavior in the temperature range 200 to 800 °C and the low coefficient of thermal expansion (CTE) is found to be for Cu–70%Y₂W₃O₁₂ composite whose value, 4.32±0.75×10⁻⁶/°C, matches with that of Si substrate. The thermal conductivities are found to increase with a decrease in the volume fraction of the reinforcement and decrease with an increase in the temperature for all the samples. The experimentally determined CTE and thermal conductivity values are found to be comparable to those predicted by the thermal expansion based Kerner and Turner model and the thermal conductivity based Maxwell model, respectively.     

Studying the influence of nano-Al2O3 particles on the corrosion performance and hydrolytic degradation resistance of an epoxy/polyamide coating on AA-1050

The aim of this work was studying the effects of addition of Al₂O₃ nanoparticles on the anticorrosion performance of an epoxy/polyamide coating applied on the AA-1050 metal substrate. For this purpose, the epoxy nanocomposites were prepared using 1, 2.5 and 3.5 (w/w) pre-dispersed surface modified Al₂O₃ nanoparticles. Field-emission electron microscope (FE-SEM) and ultraviolet–visible (UV–Vis) techniques were utilized in order to evaluate the nanoparticles dispersion in the epoxy coating matrix. The anticorrosion performance of the nanocomposites was studied by electrochemical impedance spectroscopy (EIS) (in 3.5 wt% NaCl solution for 135 days immersion) and salt spray test for 1000 h. The coating resistance against hydrolytic degradation was also studied by optical microscope and Fourier-transform infrared spectroscopy (FTIR). Results obtained from FE-SEM micrographs and UV–visible spectra showed that the nanoparticles dispersed in the coating matrix uniformly with particle size less than 100 nm even at high loadings. Results revealed that nano-Al₂O₃ particles could significantly improve the corrosion resistance of the epoxy coating. Nanoparticles reduced water permeability of the coating and improved its resistance against hydrolytic degradation.     

Modulation of electrical properties in single-walled carbon nanotube/conducting polymer composites

The preparation and electrical characterization of a new class of composite layers formed by dispersing single-walled carbon nanotubes (SWNT) in 1,8-diaminonaphthalene polymer, the poly(1,8-DAN), are described.The material was grown on the surface of Pt plates by electropolymerization of 1,8-diaminonaphthalene (1,8-DAN) monomer in the presence of nanotubes. This synthesis method allows the simultaneous deposition of both the host polymer matrix and the filler nanotubes. A series of composite films were prepared using untreated nanotubes as well as nanotubes treated with KOH, HNO₃ and HNO₃/H₂SO₄ solutions. The structural features of the nanotubes and of the films produced have been investigated using Raman spectroscopy. Insight into the nature of nanotube dispersion and nanotube-polymer association was gained by AFM and STM analysis and by FE-SEM inspection after removing the outermost portion of composite films.The charge transport in composite films is found to be strongly enhanced by the nanotube insertion. Depending on the SWNTs processing, currents up to 30 mA, higher by a factor of about 140 than those of the pure poly(1,8-DAN) films, were measured with an applied voltage of 250 mV.     

Low temperature mechanical behavior of 1D-Cf/SiO2 composite

Unidirectional carbon fiber reinforced fused silica (1D-C_f/SiO₂) composite was prepared by slurry infiltration and hot-pressing. The flexural strength and the coefficient of thermal expansion (CTE) at room and liquid nitrogen temperature (77 K) were investigated. The flexural strength of the composite tested at 77 K was 878 MPa, higher than that 667 MPa at room temperature. Moreover, the CTE of the composite at 77 K was higher than that at room temperature. Due to the difference of CTE between the matrix and fiber, gaps appeared at the fiber/matrix interface of as-prepared specimens. However, they may be healed up because of the thermal expansion of carbon fiber at 77 K. It led to a higher interfacial sliding resistance and changed the weak fiber/matrix interfacial bonding. Thus, it was helpful for the load transfer from matrix to fiber.     

Microstructural evolution in MgOp/AlN composites

MgO_p/AlN composite has been fabricated by directed melt nitridation of pure Al block covered with a powder mixture of 0.5–1 mm magnesia particles and 0.075–0.15 mm chemically pure magnesium powder in flowing N₂ in the range of 900–1200 °C. The extent of Al nitridation and the depth of Al penetration into the MgO particles increases with temperature. The phase composition in the matrix from metal rich to ceramic rich can be adjusted by controlling processing temperature. A multilayer microstructure of MgO/MgAl₂O₄/AlN surrounds the MgO particles due to the interface reaction. The thickness of each layer in this structure varies with processing parameters such as the temperature and local Mg concentration, depending on the influence of these processing parameters on the interface reaction of MgAl₂O₄ formation and Al nitridation.     

Preparation of Si–diamond–SiC composites by in-situ reactive sintering and their thermal properties

This article described a novel method of preparation of Si–diamond–SiC composites by in-situ reactive spark plasma sintering (SPS) process. The relative packing density of Si–diamond–SiC composite was 98.5% or higher in a volume fraction range of diamond between 20% and 60%. Si–diamond–SiC composites containing 60 vol% diamond particles yielded a thermal conductivity of 392 W/m K, higher than 95% the theoretical thermal conductivity calculated by Maxwell–Eucken's equation. Coefficients of thermal expansion (CTEs) of the composites are lower than the values of theoretical models, indicating strong bonding between the diamond particle and the Si matrix in the composite. The microstructures of these materials were studied by field emission scanning electron microscope (FE-SEM) and X-ray diffraction (XRD). As a result of reaction between diamond and silicon, SiC phase formed.     

Synthesis and properties of waterborne epoxy acrylate nanocomposite coating modified by MAP-POSS

In this paper, waterborne epoxy acrylate (EA) coating modified with methylacryloylpropyl polyhedral oligomeric silsesquioxanes (MAP-POSS) was prepared. The cure kinetics of the coating was investigated by differential scanning calorimetry (DSC). The curing process, thermal and mechanical properties of the coating were investigated by FTIR, dynamic mechanical analysis (DMA) and thermogravimetric analysis (TGA). These results show that the non-isothermal curing process can be described by Kissinger method and a two-parameter autocatalytic Šesták–Berggren (S–B) model. The kinetic equations of curing reaction were obtained. The UV-curing property of MAP-POSS/EA nanocomposite coating is better than that of pure epoxy acrylate system. The glass transition temperature (T_g) increases with increasing MAP-POSS content. When MAP-POSS content is 12 wt%, the T_g reaches the maximum 54.3 °C which is 9.5 °C higher than that of pure epoxy acrylate.     

Interfacial reactions and joining characteristics of a Cu–Pd–V system filler alloy with Cf/SiC composite

A novel composition of Cu–Pd–V filler alloy was designed for the joining of C_f/SiC composite. The filler alloy was fabricated into brazing foils with a thickness of 0.15 mm by a rolling process. The alloy′s wettability on the C_f/SiC composite was studied with the sessile drop method. After heating at 1473 K for 10 min the Cu–Pd–V filler alloy showed a low contact angle of 6° on the composite. A VC_0.75 reaction band was formed at the surface of the C_f/SiC composite under the brazing condition of 1443 K /10 min, and the microstructure in the central part of the joint was composed of (Cu, Pd) solid solution and eutectic-like phase of Pd₂Si+Cu₃Pd. The interfacial reaction mechanism is discussed. The room-temperature three-point bend strength of C_f/SiC–C_f/SiC joints brazed with Cu–Pd–V filler alloy at 1443 K for 10 min is 128 MPa, and the joint strengths at temperatures of 873–1073 K are even higher than the room-temperature strength. The presence of refractory Pd₂Si compounds within the joints should contribute to the stable high-temperature joint strengths.     

Characteristics of polyimide/barium titanate composite films

In this study, the characteristics of the polyimide/BaTiO₃ composite films with various amounts of BaTiO₃ were evaluated. Modifier 1-methoxy-2-propyl acetate was added during composite preparation to disperse the BaTiO₃ particles in polyimide matrix. Conversion of polyamic acid (PAA) to polyimide was not completed for the composite film with a high BaTiO₃ loading (90 wt%). Dielectric constant of the film increases from 3.53 to 46.50, at the sweep frequency of 10 kHz, as the BaTiO₃ content increases from 0 to 90 wt% (0–67.5 vol.%), which is mainly due to the relatively high dielectric constant of BaTiO₃ particles in the polyimide matrix. The dielectric losses at 10 kHz is ranging from 0.005 to 0.015, which is due to the switching of the domain wall. Water absorption decreases considerably with increasing BaTiO₃ content. With 10 wt% (2.5 vol.%) BaTiO₃ addition, the water absorption of the composite film reduces 45% from that of pure polyimide. Also, high loading of BaTiO₃ is not beneficial to reduce the water absorption of the composite film.     

Fabrication and characterization of sol–gel derived hydroxyapatite/zirconia composite nanopowders with various yttria contents

Homogeneous composite nanopowders of hydroxyapatite/30 wt% yttria-stabilized zirconia (HA–YSZ) containing 0, 3, 5, and 8 mol% Y₂O₃ (namely; HA–0YSZ, HA–3YSZ, HA–5YSZ, and HA–8YSZ) were successfully synthesized using the sol–gel method. Simultaneous thermal analysis (STA), X-ray diffraction (XRD), X-ray fluorescence spectroscopy (XRF), Fourier transformed infrared (FTIR) spectroscopy, scanning electron microscopy (SEM), and transmission electron microscopy (TEM) techniques were utilized to characterize the prepared nanopowders. Analyses of HA–YSZ composite nanopowders showed the successful formation of desirable phases. HA unit cell volume in the composites increased as a result of ion exchange of calcium and zirconium between HA and zirconia. Results revealed the formation of HA particles with irregular morphology (40–80 nm) and spherical yttria-stabilized zirconia particles (20–30 nm). Segregation of yttrium ions at the grain boundaries of ZrO₂ particles retarded the grain growth of zirconia particles and the presence of ZrO₂ nanoparticles among the hydroxyapatite particles resulted in grain growth inhibition of HA particles. This process can be used to synthesize HA–YSZ composite nanopowders with improved properties, which are much needed for hard tissue repair and biomedical applications.     

Investigation of the curing kinetics of alkyd–melamine–epoxy resin system

Properties of coatings based on alkyd resin can be improved via blending with other suitable resins. Recent studies assessed that many properties could be improved by blending with epoxy resins as well as with melamine resins. The aim of this work was to investigate the effect of epoxy resin content on the curing process in alkyd–melamine–epoxy three component blends. The coatings with two mixing ratios of alkyd/melamine (70:30 and 80:20) were formulated. They were made into baking enamels by blending with 3 and 5 wt% of epoxy resin on total resin solid. Curring kinetics was investigated by differential scanning calorimetry (DSC) and application of Ozawa isoconversional method. Fourier transform infrared spectroscopy (FTIR) was used to follow major curing reactions. The absorbance of –OH and –N–CH₂R, showed significant reduction and confirmed that the epoxy resin reacts and inserts in enamel structure. It was found that resin system with alkyd/melamine ratio of 70:30 and 3 wt% of epoxy resin has the lowest apparent activation energy of 141.5 kJ mol⁻¹ and needs the shortest time of 34.2 min to reach final apparent degree of cure. Isothermal DSC experiments have confirmed these findings. The samples with 30 wt% of melamine resin had higher hardness of baked enamels then samples with 20 wt%. They also showed an increase of hardness with the increase of epoxy resin content.     

Preparation of PANI/epoxy/Zn nanocomposite using Zn nanoparticles and epoxy resin as additives and investigation of its corrosion protection behavior on iron

Conducting polyaniline, zinc and epoxy resin solely have anticorrosive properties by different mechanisms on metallic substrates. In this work the triple hybrid of PANI/epoxy/Zn nanocomposite was prepared as a thin layer coating (70 ± 5 μm) on iron coupons and its anticorrosion performance was investigated in HCl (0.1 M) as corrosive solution. Epoxy resin and zinc nanoparticles were applied as additives in the PANI matrix to improve the mechanical properties of PANI coating and investigate their synergetic effects on the anticorrosion performance of PANI coating. At first PANI/Zn nanocomposite coatings with different Zn contents were prepared and the zinc content optimized so that the coating achieve the best anticorrosion performance. Accordingly the iron coupons coated by PANI/Zn coating having 4 wt% Zn content showed more noble open circuit potential and lower corrosion current values. Then epoxy resin was applied as additive to the optimized formulation of PANI/Zn coating in different weight percents (0–20 wt%) and the anticorrosion performance of the related PANI/epoxy/Zn triple hybrid nanocomposite coatings was evaluated. Results showed that the addition of epoxy resin causes to the decreasing of corrosion current of iron samples coated by PANI/epoxy/Zn nanocomposite. An optimum range of 3–7 wt% was obtained for the epoxy content in the composition of PANI/epoxy/Zn nanocomposite in which the coating exhibits the best anticorrosion performance. Iron metal coupon was elementally analyzed and the PANI/Zn and PANI/epoxy/Zn nanocomposites were characterized using Fourier Transform Infrared spectroscopy, X-ray diffraction patterns and Scanning Electron Microscopy techniques.     

Investigation on mechanochemical synthesis of Al2O3/BN nanocomposite by aluminothermic reaction

Alpha-alumina–boron nitride (α-Al₂O₃–BN) nanocomposite was synthesized using mixtures of aluminum nitride, boron oxide and pure aluminum as raw materials via mechanochemical process under a low pressure of nitrogen gas (0.5 MPa). The phase transformation and structural evaluation during mechanochemical process were investigated by X-ray diffractometry (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), and differential thermal analysis (DTA) techniques. The results indicated that high exothermic reaction of Al–B₂O₃ systems under the nitrogen pressure produced alumina, aluminum nitride (AlN), and aluminum oxynitride (Al₅O₆N) depending on the Al value and milling time, but no trace of boron nitride (BN) phases could be identified. On the other hand, AlN addition as a solid nitrogen source was effective in fabricating in-situ BN phase after 4 h milling process. In Al–B₂O₃–AlN system, the aluminothermic reaction provided sufficient heat for activating reaction between B₂O₃ and AlN to form BN compound. DTA analysis results showed that by increasing the activation time to 3 h, the temperature of both thermite and synthesis reactions significantly decreased and occurred as a one-step reaction. SEM and TEM observations confirmed that the range of particle size was within 100 nm.     

Structural and electrical properties of four-layers Aurivillius phase BaBi3.5Nd0.5Ti4O15 ceramics

A new compound of barium bismuth neodymium titanate BaBi_3.5Nd_0.5Ti₄O₁₅ was synthesized using the traditional solid-state reaction method. X-ray diffraction analysis confirmed the compound to be a layered tetragonal structure and Raman spectrum indicated that Nd ions occupy the A site. The plate-like morphology with average grain size about 2–4 μm was observed by a scanning electron microscope (SEM). A precision impedance analyzer was used to measure the dielectric properties and impedance spectroscopy of the ceramics. The results show that the temperature of dielectric constant maximum (T_m), the room temperature dielectric constant (ε_r) and loss (tan δ) at 100 kHz are 287° C, 326 and 0.017, respectively. The modified Curie–Weiss law was used to describe the relaxor behavior of the ceramics which was attributed to the A site cationic disorder. The remnant polarization (2P_r) of the sample was observed to be 1.27 μC/cm² at room temperature.     

Epoxy nanocomposites with octa(propylglycidyl ether) polyhedral oligomeric silsesquioxane

The POSS-containing nanocomposites of epoxy resin were prepared via the co-curing reaction between octa(propylglycidyl ether) polyhedral oligomeric silsesquioxane (OpePOSS) and the precursors of epoxy resin. The curing reactions were started from the initially homogeneous ternary solution of diglycidyl ether of bisphenol A (DGEBA), 4,4′-Diaminodiphenylmethane (DDM) and OpePOSS. The nanocomposites containing up to 40 wt% of POSS were obtained. The homogeneous dispersion of POSS cages in the epoxy matrices was evidenced by scanning electronic microscopy (SEM), transmission electronic microscopy (TEM) and atomic force microscopy (AFM). Differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA) showed that at the lower POSS concentrations (<30 wt%) the glass transition temperatures (T_gs) of the nanocomposites almost remained invariant whereas the nanocomposites containing POSS more than 40 wt% displayed the lower T_gs than the control epoxy. The DMA results show that the moduli of the nanocomposites in glass and rubbery states are significantly higher than those of the control epoxy, indicating the nanoreinforcement effect of POSS cages. Thermogravimetric analysis (TGA) indicates that the thermal stability of the polymer matrix was not sacrificed by introducing a small amount of POSS, whereas the properties of oxidation resistance of the materials were significantly enhanced. The improved thermal stability could be ascribed to the nanoscaled dispersion of POSS cages and the formation of tether structure of POSS cages with epoxy matrix.     

Improvement of oxidation resistance of unidirectional Cf/SiO2 composites by the addition of SiCp

Unidirectional carbon fiber reinforced fused silica composites (uni-C_f/SiO₂) with addition of different contents of SiC particle (SiC_p) were prepared by slurry infiltrating and hot-pressing. The model of oxygen infiltrating into the composite was supposed according to the characterization of fiber/matrix interface observed by transmission electronic microscope (TEM). The oxidation process of the composite was analyzed by thermo-gravimetry and differential scanning calorimeter (TG-DSC) method and the oxidation resistance was evaluated by the residual flexural strength and the fracture surface of the composite after heat treatment at elevated temperatures method. The results showed that the oxidation of carbon fiber started at 480 °C and ended at 800 °C and the oxidation of SiC_p started at above 1000 °C in the composite. The addition of 20 wt.% SiC_p had a better oxidation resistance. According to the characterization of fiber/matrix interface observed by TEM, gaps existed at the fiber/matrix interface which resulted from the CTE mismatch of carbon fiber and SiO₂ matrix. While the CTE mismatch between SiC_p and SiO₂ matrix could also result in the pre-existing gaps in the matrix. The oxygen penetrated along the gaps and simultaneously reacted with carbon fiber ends and SiC_p, which filled the gaps at the fiber/matrix interface and the pre-existing gaps in the matrix and subsequently prevented oxygen from infiltrating inward.     

Electrochemical properties of carbon-mixed LiFePO4 cathode material synthesized by the ceramic granulation method

LiFePO₄/carbon composite cathode material was prepared using polyvinyl alcohol (PVA) as carbon source by pelleting and subsequent pyrolysis in N₂. The samples were characterized by XRD, SEM and TGA. Their electrochemical performance was investigated in terms of charge–discharge cycling behavior. It consists of a single LiFePO₄ phase and amorphous carbon. The special micro-morphology via the process is favorable for electrochemical properties. The discharge capacity of the LiFePO₄/C composite was 145 mAh/g, closer to the theoretical specific capacity of 170 mAh/g at 0.1 C low current density. At 3 C modest current density, the specific capacity was about 80 mAh/g, which can satisfy for transportation applications if having a more planar discharge flat.     

Thermal conductivity in mullite/ZrO2 composite coatings

Mullite-based multilayered structures have been suggested as promising environmental barrier coatings for Si₃N₄ and SiC ceramics. Mullite has been used as bottom layer because its thermal expansion coefficient closely matches those of the Si-based substrates, whereas Y–ZrO₂ has been tried as top layer due to its stability in combustion environments. In addition, mullite/ZrO₂ compositions may work as middle layers to reduce the thermal expansion coefficient mismatch between the ZrO₂ and mullite layers. Present work studies the thermal behaviour of a flame sprayed mullite/ZrO₂ (75/25, v/v) composite coating. The changes in crystallinity, microstructure and thermal conductivity of free-standing coatings heat treated at two different temperatures (1000 and 1300 °C) are comparatively discussed. The as-sprayed and 1000 °C treated coatings showed an almost constant thermal conductivity (K) of 1.5 W m⁻¹ K⁻¹. The K of the 1300 °C treated specimen increased up to twice due to the extensive mullite crystallization without any cracking.     

Effect of intermediate heat treatment on mechanical properties of SiCf/SiC composites with BN interphase prepared by ICVI

SiC_f/SiC composites with BN interface were prepared through isothermal-isobaric chemical vapour infiltration process. Room temperature mechanical properties such as tensile, flexural, inter-laminar shear strength and fracture toughness (K_IC) were studied for the composites. The tensile strength of the SiC_f/SiC composites with stabilised BN interface was almost 3.5 times higher than that of SiC_f/SiC composites with un-stabilised BN interphase. The fracture toughness is similarly enhanced to 23 MPa m^1/2 by stabilisation treatment. Fibre push-through test results showed that the interfacial bond strength between fibre and matrix for the composite with un-stabilised BN interface was too strong (>48 MPa) and it has been modified to a weaker bond (10 MPa) due to intermediate heat treatment. In the case of composite in which BN interface was subjected to thermal treatment soon after the interface coating, the interfacial bond strength between fibre and matrix was relatively stronger (29 MPa) and facilitated limited fibre pull-out.     

Effect of YF3 on the phase stability and sinterability of hydroxyapatite—Partially stabilized zirconia composites

Pure hydroxyapatite (HA), HA and partially stabilized zirconia composites (PSZ) with YF₃ and HA–PSZ composite containing 5 wt% PSZ without YF₃ were sintered in air at 900 °C, 1100 °C and 1300 °C for 1 h. The reactions and transformation of the phases in the composites were determined by X-ray diffraction. All the composites with or without YF₃ showed desirable thermal stability below 1300 °C and besides various amounts of CaZrO₃, any amount of tri-calcium phosphate (TCP) was not observed. Above 1100 °C, composites with YF₃ showed higher thermal stability than the composites without YF₃. On the other hand, pure HA started to decompose and TCP was observed at 1300 °C. Composites with YF₃ showed improved thermal stability than the composite containing 5 wt% PSZ without YF₃ and pure HA at lower sintering temperatures such as 900 °C and 1100 °C. However, it was observed that the increasing amount of YF₃ addition caused negative effect on the thermal stability of the composites. 5ZHA composites with YF₃ showed the highest relative density among all of the composites with or without YF₃.