Surfactant‐Assisted Emulsion Self‐Assembly of Nanoparticles into Hollow Vesicle‐Like Structures and 2D Plates

The emulsion‐based self‐assembly of nanoparticles into low‐dimensional superparticles of hollow vesicle‐like assemblies is reported. Evaporation of the oil phase at relatively low temperatures from nanoparticle‐containing oil‐in‐water emulsion droplets leads to the formation of stable and uniform sub‐micrometer vesicle‐like assembly structures in water. This result is in contrast with those from many previously reported emulsion‐based self‐assembly methods, which produce solid spherical assemblies. It is found that extra surfactants in both the oil and water phases play a key role in stabilizing nanoscale emulsion droplets and capturing hollow assembly structures. Systematic investigation into what controls the morphology in emulsion self‐assembly is carried out, and the approach is extended to fabricate more complex rattle‐like structures and 2D plates. These results demonstrate that the emulsion‐based assembly is not limited to typical thermodynamic spherical assembly structures and can be used to fabricate various types of interesting low‐dimensional assembly structures.     

Kirigami‐Inspired Self‐Assembly of 3D Structures

Self‐assembly of 3D structures presents an attractive and scalable route to realize reconfigurable and functionally capable mesoscale devices without human intervention. A common approach for achieving this is to utilize stimuli‐responsive folding of hinged structures, which requires the integration of different materials and/or geometric arrangements along the hinges. It is demonstrated that the inclusion of Kirigami cuts in planar, hingeless bilayer thin sheets can be used to produce complex 3D shapes in an on‐demand manner. Nonlinear finite element models are developed to elucidate the mechanics of shape morphing in bilayer thin sheets and verify the predictions through swelling experiments of planar, millimeter‐scaled PDMS (polydimethylsiloxane) bilayers in organic solvents. Building upon the mechanistic understandings, The transformation of Kirigami‐cut simple bilayers into 3D shapes such as letters from the Roman alphabet (to make “ADVANCED FUNCTIONAL MATERIALS”) and open/closed polyhedral architectures is experimentally demonstrated. A possible application of the bilayers as tether‐less optical metamaterials with dynamically tunable light transmission and reflection behaviors is also shown. As the proposed mechanistic design principles could be applied to a variety of materials, this research broadly contributes toward the development of smart, tetherless, and reconfigurable multifunctional systems.