Two Layer Surface Exfoliation on Si3N4/Si by Sequential Implantation of He and H Ions

n-Type Si(100) wafers with a thermally grown Si₃N₄ layer (∼170 nm) were sequentially implanted with 160 keV He ions at a dose of 5 × 10¹⁶ cm⁻² and 110 keV H ions at a dose of 1 × 10¹⁶ cm⁻². Depending on the annealing temperature, surface exfoliations of two layers were observed by optical microscopy and atomic force microscopy. The first layer exfoliation was found to correspond to the top Si₃N₄ layer, which was produced at lower annealing temperatures. The other was ascribed to the implanted Si layer, which was formed at higher temperatures. The possible exfoliation processes are tentatively discussed, and potential applications of such phenomena are also suggested.     

Influence of temperature on the etching rate of SiO2 in CF4 + O2 plasma

The plasmochemical etching of SiO₂ in CF₄ + O₂ plasma is considered. During the experiment SiO₂ films are etched in CF₄ + O₂ plasma at temperatures of 300 and 350 K. The dependences of plasmochemical etching rates of SiO₂ on O₂ content in the feed are measured. The experimental measurements are compared with theoretical calculations. The obtained theoretical results are used to predict the real dimensions of etched trenches. It is found that decrease in temperature reduces lateral undercutting due to decreased desorption of formed SiF₄ molecules from the sidewalls.     

SOI planar photonic crystal fabrication: Etching through SiO2/Si/SiO2 layer systems using fluorocarbon plasmas

Dry plasma etching of sub-micron structures in a SiO₂/Si/SiO₂ layer system using Cr as a mask was performed in a fluorocarbon plasma. It was determined that the best anisotropy could be achieved in the most electropositive plasma. A gas composition yielding the desired SOI planar photonic crystal structures was optimized from the available process gases, Ar, He, O₂, SF₆, CF₄, c-C₄F₈, CHF₃, using DC bias data sets. Application of the c-C₄F₈/(noble gas) chemistry allowed fabrication of the desired SOI planar photonic crystal. The average etching rates for the pores and ridge waveguide regions were about 71 and 97 nm/min, respectively, while the average SiO₂/Si/SiO₂ to Cr etching selectivity for the ridge waveguide region was about 33:1 in case of the c-C₄F₈/90%Ar plasma with optimized parameters.     

Influence of activated polymer on the etching rate of SiO2 in CF4 + H2 plasma

The reactive ion etching (RIE) of SiO₂ in CF₄ + H₂ plasma is considered. The influence of activated polymer on the RIE rate of SiO₂ in CF₄ + H₂ plasma is determined by extrapolation of experimentally measured kinetics of the etching rate. It is found that the increased surface coverage by CF₂ radicals suppresses the RIE rate of SiO₂ in CF₄ + H₂ plasma during the initial stages of the etching process. The formation of activated polymer becomes pronounced when adsorbed CF₂ radicals are slowly activated. The activated polymer intensifies the etching reaction and enhances the etching rate. At the same time, the activated polymer intensifies the polymerization reactions. The increased surface coverage by the polymer suppresses the RIE rate of SiO₂ in CF₄ + H₂ plasma at later stages of the etching process.     

N2 effect on GaAs etching at 150 mTorr capacitively-coupled Cl2/N2 plasma

The role of N₂ on GaAs etching at 150 mTorr capacitively-coupled Cl₂/N₂ plasma is reported. A catalytic effect of N₂ was found at 20-25% N₂ composition in the Cl₂/N₂ discharges. The peak intensities of the Cl₂/N₂ plasma were monitored with optical emission spectroscopy (OES). Both atomic Cl (725.66 nm) and atomic N (367.05 nm) were detected during the Cl₂/N₂ plasma etching. With the etch rate and OES results, we developed a simple model in order to explain the etch mechanism of GaAs in the high pressure capacitively-coupled Cl₂/N₂ plasma as a function of N₂ ratio. If the plasma chemistry condition became positive ion-deficient at low % N₂ or reactive chlorine-deficient at high % N₂ in the Cl₂/N₂ plasma, the GaAs etch rate is reduced. However, if the plasma had a more balanced ratio of Cl₂/N₂ (i.e. 20-25% N₂) in the plasma, much higher etch rates (up to 150 nm/min) than that in pure Cl₂ (50 nm/min) were produced due to synergetic effect of neutral chlorine adsorption and reaction, and positive ion bombardment. Pure Cl₂ etching produced 14 nm of RMS surface roughness of GaAs. Introduction of ?20% N₂ gas in Cl₂/N₂ discharges significantly reduced the surface roughness to 2-4 nm. SEM photos showed that the morphology of photoresist mask was strongly degraded. Etch rate of GaAs slightly increased from 10 to 40 nm/min when RIE chuck power changed from 10 to 150 W at 12 sccm Cl₂/8 sccm N₂ plasma condition. The surface roughness of GaAs etched at 12 sccm Cl₂/8 sccm N₂ plasma was 2-3 nm.     

Effects of CH2F2 and H2 flow rates on process window for infinite etch selectivity of silicon nitride to ArF PR in dual-frequency CH2F2/H2/Ar capacitively coupled plasmas

The process window for the infinite etch selectivity of silicon nitride (Si₃N₄) layers to ArF photoresist (PR) and ArF PR deformation were investigated in a CH₂F₂/H₂/Ar dual-frequency superimposed capacitive coupled plasma (DFS-CCP) by varying the process parameters, such as the low frequency power (P_LF), CH₂F₂ flow rate, and H₂ flow rate. It was found that infinitely high etch selectivities of the Si₃N₄ layers to the the ArF PR on both the blanket and patterned wafers could be obtained for certain gas flow conditions. The H₂ and CH₂F₂ flow rates were found to play a critical role in determining the process window for infinite Si₃N₄/ArF PR etch selectivity, due to the change in the degree of polymerization. The preferential chemical reaction of hydrogen with the carbon in the hydrofluorocarbon (CH_xF_y) layer and the nitrogen on the Si₃N₄ surface, leading to the formation of HCN etch by-products, results in a thinner steady-state hydrofluorocarbon layer and, in turn, in continuous Si₃N₄ etching, due to enhanced SiF₄ formation, while the hydrofluorocarbon layer is deposited on the ArF photoresist surface.     

Reactive-ion etching of Ge2Sb2Te5 in CF4/Ar plasma for non-volatile phase-change memories

Etching of Ge₂Sb₂Te₅ (GST) is a critical step in the fabrication of chalcogenide random access memories. In this paper, the etch characteristics of GST films were studied with a CF₄/Ar gas mixture using a reactive-ion etching system. We observed a monotonic decrease in etch rate with decreasing CF₄ concentration indicating its importance in defining the material removal rate. Argon, on the other hand, plays an important role in defining the smoothness of the etched surface and sidewall edge acuity. We have studied the importance of gas mixture and RF power on the quality of the etched film. The smoothest surfaces and most vertical sidewalls were achieved using a CF₄/Ar gas mixture ratio of 10/40, a background pressure of 80 mTorr, and power of 200 W.     

On the etching mechanism of ZrO2 thin films in inductively coupled BCl3/Ar plasma

The etching mechanism of ZrO₂ thin films in BCl₃/Ar plasma was investigated using a combination of experimental and modeling methods. It was found that an increase in the Ar mixing ratio causes the non-monotonic behavior of the ZrO₂ etch rate which reaches a maximum of 41.4 nm/min at about 30-35% Ar. Langmuir probe measurements and plasma modeling indicated the noticeable influence of a BCl₃/Ar mixture composition on plasma parameters and active species kinetics that results in non-linear changes of both densities and fluxes for Cl, BCl₂ and . From the model-based analysis of surface kinetics, it was shown that the non-monotonic behavior of the ZrO₂ etch rate can be associated with the concurrence of chemical and physical pathways in ion-assisted chemical reaction.     

Oxidation characteristics of Si0.85Ge0.15 nanowires

Oxidation characteristics of Si_0.85Ge_0.15 nanowires were investigated using transmission electron microscopy (TEM) analyses. Si_0.85Ge_0.15 nanowires were grown in a tube furnace by vapor–liquid–solid (VLS) method and thermally oxidized at 925 °C for 1–8 h. After oxidation, oxide thicknesses were measured using TEM images. Si_0.85Ge_0.15 nanowires showed a thicker oxide than Si nanowires, for the whole range of oxidation time. The oxidation rate of Si_0.85Ge_0.15 nanowires significantly decreased in nanowires with diameters less than 150 nm. Long-term oxidation in Si_0.85Ge_0.15 nanowire resulted in the oxidation of germanium atoms.     

High selectivity (SiN/SiO2) etching using an organic solution containing anhydrous HF

An etching process with high selectivity for SiN relative to SiO₂ at a low temperature is required for an etching process in LSI process. We achieved SiN film etching with high selectivity using an organic solvent (ethylene glycol dimethyl ether) containing anhydrous hydrogen fluoride. Selectivity as high as 15 was obtained at 80 °C. It was found that anhydrous HF effectively induces high selectivity for SiN relative to SiO₂. SiN film etching with high selectivity performed at low temperature for a single wafer process can be readily applied to future node technology devices.     

Low temperature sintering properties of Y-doped BaTiO3 ceramics by BaB2O4 sintering aid

The sintering process of semiconducting Y-doped BaTiO₃ ceramics added with BaB₂O₄ as low temperature sintering aid were investigated. When the low temperature sintering aid BaB₂O₄ added Y-doped BaTiO₃ ceramics prepared by Sol-Gel method, the sintering temperature of BaTiO₃-based ceramics would be greatly decreased, and also widen sintering range. Y-doped BaTiO₃ ceramics with BaB₂O₄ addition can be obtained at 1050 °C. Ceramics samples with room temperature resistivity 60-80 Ω cm, ratio of the maximum resistivity to minimum resistance (Rmax/Rmin) 10⁴ and temperature coefficient of resistivity (α) 10%/°C were obtained.     

Highly reliable SiO2/Si3N4 stackeddielectric on rapid-thermal-nitrided rugged polysilicon for high-densityDRAM's

Experimental results are presented demonstrating that by using rapid thermal nitridation (RTN) of rugged poly-Si surface prior to Si ₃N₄ deposition, the quality and reliability of reoxidized Si₃N₄ dielectric (ON dielectric with an effective oxide thickness of about 35 Å) can be significantly improved over ON films on rugged poly-Si without RTN treatment. These improvements include significantly reduced defect-related dielectric breakdown, 10³ × increase in TDDB lifetime, lower leakage current, and suppressed electron-hole trapping and capacitance loss during stress     

Carbon nanotubes grown from nickel catalyst pretreated with H2/N2 plasma

To find the possibility of using a low-temperature process in growing carbon nanotubes (CNTs), nickel catalyst converted from film into particles by microwave H₂/N₂ plasma and the following CNT growth are all kept at a low temperature of 250 °C. The flat panel display industry requests low-temperature rather than the traditional high-temperature process for CNT growth. It was found that H₂/N₂ proportion is very sensitive to nickel morphology and the subsequent CNT growth. Better nickel and CNTs morphology are obtained for the proportion H₂/N₂=3/1 than those for the generally used pure hydrogen environment. The process pressure selection during pretreatment can determine whether CNTs are grown or not. The diameter of growing CNTs is proportional to nickel particle size. Field emission results support field amplification coefficient claim. The long tube length and high tube density of growing CNTs demonstrate low threshold electric field. This work shows the potential to use H₂/N₂ instead of pure hydrogen plasma in growing qualified CNTs applied in display industry.     

Remote plasma etching of titanium nitride using NF3/argon and chlorine mixtures for chamber clean applications

To avoid plasma induced erosion of chamber hardware, the application of remote plasma sources to activate the etch gases was introduced. We present results on the etch behaviour of titanium nitride (TiN) using mixtures of NF₃, Cl₂ and argon. The gas mixture was excited in a remote plasma source and then routed through a reaction chamber to study the etch behaviour of TiN samples which simulate the situation at the chamber walls. The dependency of the TiN etch rate on temperature, gas flow, composition and pressure was examined. While the temperature (studied in the range 25-300 °C) turned out to be the most sensitive parameter, the general etch rate was mainly dependent on the availability of atomic fluorine. Etch products and NF₃/Cl₂ dissociation have been monitored by quadrupole mass spectrometry and infrared spectroscopy. While NF₃ showed a high decomposition up to 96%, chlorine decomposition was not observed. However the addition of chlorine increased the etch rates up to 260% in the low pressure/low temperature regime. Surface effects of chlorine addition are indicated by X-Ray Photoelectron Spectrometry and REM surface analysis.     

pH, pK and pNa detection properties of SiO2/Si3N4 ISFET chemical sensors

This article reports the technological fabrication and the electrical characterisation of SiO₂/Si₃N₄ ion sensitive field effect transistors (ISFET) for the detection of H⁺, K⁺ and Na⁺ ions. ISFET chemical sensors show quasi-nernstian pH response with sensitivities around 54 mV/pH. pK and pNa measurements are also investigated, evidencing sensitivities lower than 20 mV/pH and non-nernstian pH-dependent phenomena for the highest K⁺ or Na⁺ concentrations (pK and pNa, respectively, lower than 4 and 3). It is shown that the detection properties of H⁺, K⁺ and Na⁺ ions are dependent on each other, being responsible for saturation effects for the highest concentrations. It is finally concluded that SiO₂/Si₃N₄ ISFETs are well adapted for the pH measurement, can be used for the pK or pNa measurements in the case of buffered solutions but are not fully suitable for multi-ion detection in the case of medical analysis.     

Growth and characterization of Tl3InSe4 single crystals

Tl₃InSe₄ single crystal has been successfully prepared by the Bridgman crystal growth technique. The crystal that is reported for the first time is found to be of tetragonal structure with lattice parameters of a=0.8035 and c=0.6883 nm. The electrical resistivity and Hall effect measurements on the crystal revealed a conductivity type conversion from p- to n-type at a critical temperature of 283 K. The electron to hole mobility ratio is found to be 1.10. The analysis of the temperature-dependent electrical resistivity, Hall coefficient and carrier concentration data reveals the extrinsic type of conduction with donor impurity levels that behave as acceptor levels when are empty. The data analysis allowed the calculation of the hole and the electron effective masses as 0.654m₀ and 0.119m₀, respectively. In addition, the temperature-dependent Hall mobility in the n-region is found to be limited by the electron–phonon short-range interactions scattering with an electron–phonon coupling constant of 0.21.     

Electrical characterisation of Si3N4/SiO2 double layers on p-type 6H–SiC

MNOS, MNS and MOS devices have been fabricated on p-type 6H–SiC substrates without epitaxial layers. They have been characterised using high frequency CV, GV, and IV measurements. The high frequency CV characteristics of p-type 6H–SiC MNOS structures indicate a very similar interface quality to p-type 6H–SiC MOS devices. A lower effective fixed insulator charge Q_I is found in MNOS devices with a higher oxide thickness x_ox. An x_ox of 10 nm is effective in avoiding charge instability. The effective fixed insulator charge Q_I can be modified in the 10 nm oxide SiC MNOS devices by injecting carriers into the nitride. Similar leakage current characteristics compared to p-type 6H–SiC MNS structures have been found for p-type 6H–SiC MNOS devices, but the SiO₂/Si₃N₄ insulator current is lower, particularly for positive electric fields. At the oxide breakdown limit (−10 MV/cm), Poole–Frenkel conduction is observed in the nitride for negative electric fields due to direct tunnelling of holes into the nitride.     

Isotropic etch for SiO2 microcantilever release with ICP system

Inductively coupled plasma (ICP) system has been widely used for anisotropic silicon etching because it offers high aspect ratio with a vertical side wall. The isotropic etching capability of the ICP system, however, has not gained much attention, even though it possesses advantages in profile control and high etching rate over wet isotropic etching or conventional RIE (reactive ion etching). We report here an isotropic dry etching process to release microcantilever beams. Investigations have covered chamber pressure, plasma source power, substrate power, SF₆ (sulfur hexafluoride) flow rate relating to Si etching rate, undercutting rate, and isotropic ratio. The SiO₂ (silicon dioxide) cantilevers were successfully released from the Si substrate and the optimized silicon etching rate was 9.1 μm per minute. The etching profiles were analyzed by scanning electron micrographs (SEM).     

Effects of Ar and O2 additives on photopatternable sol-gel etching in an SF6-based plasma for planar lightwave circuit fabrication

We present a novel study of the interaction of SF₆-based plasmas with sol-gel materials in a parallel plate reactive ion etching (RIE) system. The purpose of these experiments was to obtain quantitative measures and optimisation of the RIE parameters, which can be used in the microfabrication of planar lightwave circuit (PLC) devices. The sulfur hexafluoride chemistry is chosen due to its excellent etching properties of SiO₂, which is one of the components of the photopatternable sol-gel materials and is not present in typical photoresist materials. Fast process etching rate and good selectivity is achieved by varying SF₆ flow and power delivered to the electrodes. The study also reveals a marginal influence of oxygen and argon flow on the character of the sol-gel etching. The experimental data obtained can be used as a reference for any sol-gel devices fabricated using widely available RIE reactors.     

A study on the improved programming characteristics of flash memory with Si3N4/SiO2 stacked tunneling dielectric

The programming characteristics of memories with different tunneling-layer structures (Si₃N₄, SiO₂ and Si₃N₄/SiO₂ stack) dielectrics are investigated using 2-D device simulator of MEDICI. It is theoretically confirmed that the memory with the SiO₂/Si₃N₄ stacked tunneling layer exhibits better programming characteristics than ones with single tunneling layer of SiO₂ or Si₃N₄ for programming by channel hot electron (CHE) injection. A 10-μs programming time with a threshold-voltage shift of 5 V can be obtained for the memory with SiO₂/Si₃N₄ stacked tunneling layer at V_cg = 10 V and V_ds = 3.3 V. This is attributed to the fact that the floating-gate voltage is close to drain voltage for the stacked tunneling dielectric (TD), and thus the CHE injection current is the largest. Furthermore, optimal substrate concentration is determined to be 5 × 10¹⁶–2 × 10¹⁷ cm⁻³, by considering a trade-off between the programming characteristics and power dissipation/lifetime of the devices. Lastly, the effects of interface states on the programming characteristics are investigated. Low interface-state density gives short programming time and small post-programming control-gate current.