基于FLUENT的叶轮机械三维紊流流场数值模拟

根据k—ε两方程模型构造了轴流泵三维流动的数学模型,并考虑了近壁面流动的处理方法。利用fluent软件数值模拟了叶轮机械内的三维流动,计算了静子和转子上的速度矢量和压力值。通过数值模拟结果来看,数值模拟方法能真实反映叶轮内部的复杂流动,为叶轮机械的设计和改进提供了理论依据。     

中厚板弯曲过程中板厚变化的研究及数值模拟

以中厚钢板为研究对象,采用数学公式推导和实验相结合的方法,在弯曲过程中分析应力和应变中性层内移的基础上,根据弯曲前后体积不变、内外边层应变绝对值的增量与它们到应力中性层的距离成正比这两个条件,推导板厚变化与相对弯曲半径的关系式.比较实验值与公式推导的板厚变化值,得出板厚变化值的经验修正系数,并通过Abaqus软件对选定材料的弯曲进行数值模拟,验证计算方法的正确性.     

全三维注塑成形流动模拟有限元模型的研究

注塑制品往往具有复杂的几何形状，存在着壁厚的差异。三维流动模型比二维模型能更准确地模拟出熔体充模流动的情况。提出了一种基于全三维模型的注塑成形流动模拟的数学模型和数值实现方法，把速度和压力同次插值的方法成功地应用到三维注塑模拟的计算中，采用三维控制体积追踪塑料熔体的流动前沿，在温度场计算中，全面考虑了对流项在各个方向的影响，使模型的适用范围更广，结果更准确。在此基础上开发了相应的软件，可以计算熔体充模过程中的压力场、速度场和温度场等。实验验证和算例分析说明了三维流动模型的有效性。     

飞机球面框型材拉弯回弹有限元模拟技术

针对飞机球面框型材为异形截面的几何特点,基于有限元分析软件Abaqus建立了等效填充离散芯模拉弯成形的有限元模型,通过合理定义边界条件及填充芯模的材料模型,提高了建模效率。根据拉弯过程型材截面弯曲中性层位置不变的假设,建立了夹钳轨迹计算模型,采用位移控制模式对飞机球面框型材拉弯回弹进行了有限元模拟,通过改变中性层位置调整有限元模拟的夹钳轨迹,模拟的回弹结果与实验结果一致,验证了建模方法的有效性。     

废旧轮胎裂解炉结构及裂解盘表面温度数值模拟研究

热裂解炉是废旧轮胎热裂解的核心部分,同时裂解温度的控制是影响裂解过程及产物质量的主要因素之一。以热解炉内热解盘为研究对象,建立了空心热解盘内高温烟气流动与表面不锈钢板热交换的物理与数学模型。提出了数值模拟仿真的方法,利用Fluent软件,采用标准湍流模型,对两种结构的空心热解盘温度场进行了数值模拟,得到了裂解炉内热解盘表面的温度分布,并计算了每层表面x轴线方向上的温度分布方差。通过比较两种热解盘结构方案选出了其中较优方案,并进一步对裂解炉的结构和工艺参数优化提供指导。     

基于MPI技术的注射成型流动数值模拟研究

以塑料注射成型流动分析软件MPI为工具,对注塑过程中流动数值模拟技术进行了深入研究,建立了塑料熔体流动过程的数学模型。对注射成型模型进行了简化数值计算,以更清楚的认识各物理变量对成型过程的影响,并通过实例说明MPI技术在注射成型流动数值模拟技术的合理应用,用软件预测了温度、压力分布,注射充填型腔计算机模拟,以指导模具设计工作。     

基于CFD的车用催化转化器的结构优化设计

建立了车用催化转化器蜂窝载体的流体动力学模型，采用CFD软件对催化转化器的流场进行了二维稳态流动数值模拟，分析和评价了催化转化器的设计性能和试验方法，为催化转化器的结构优化设计提供了依据。     

前混合磨料射流喷嘴内流的数值模拟研究

基于多相流动的拉格朗日离散相模型，应用FLUENT软件对前混合磨料射流出口带圆柱段的圆锥收敛形喷嘴内部等温、不可压缩、稳态、液固湍流进行了数值模拟。连续相采用三维不可压缩稳态雷诺时均N-S方程，湍流模型采用标准的肛￡模型，代数方程组采用分离解方法，通过SIMPLE算法求解压力速度耦合；离散相采用拉格朗日方法追踪颗粒运动轨迹；收敛残差为10^-4。给出了颗粒初始位置对颗粒的运动速度和运动轨迹的影响规律，数值模拟结果对前混合磨料射流喷嘴的优化设计和工程应用具有很好的指导意义和参考价值。     

低压铸造薄壁板件的流动与传热耦合数值模拟

采用 VOF法处理自由表面 ,达西源项法处理固 -液两相区流动 ,开发了铸造过程流动与传热耦合数值模拟软件。通过对流场及温度场分别采用不同的计算域和时间步长 ,大大提高了计算效率。利用该软件模拟了一薄壁板件的低压铸造过程 ,并进行了实验验证。数值模拟结果表明 ,对薄壁件而言 ,充型过程的流动对铸件初始温度分布影响较大 ,但充满后的残余流动对温度分布影响较小     

直通式迷宫密封内可压缩流场的CFD数值模拟

以CFD软件FLUENT为基本工具,应用有限体积法对流场进行数值模拟,同时采用了k-ε湍流模型,通过耦合与离散相结合的方法求解N-S方程,数值模拟迷宫密封内流场.对单腔和两腔直通式密封做数值模拟,得到了流量系数随进出口压差变化的曲线,与实验结果比较,显示FLUENT软件在数值模拟类似流动时是可靠的,最后分析了密封齿几何参数对流量系数的影响,由此提出改进方案并进行优化.     

塑料注射成形过程仿真软件的开发和应用

智能型3维注射成形过程仿真系统HSCAE　3D解决了用3维实体／表面模型取代中性层模型的关键性技术难题，通过数值计算与人工智能技术的结合，使仿真软件由传统的被动式计算工具提升为主动式优化系统。实验和实践证明，HSCAE　3D为注塑制品与模具的虚拟制造奠定了坚实的理论和技术基础，构成了注塑制品成形质量全面控制的核心技术，已在模具行业中得到了很好的应用。     

A Graph Representation Scheme for Process Planning of Machined Parts

A new generic graph representation scheme for process planning is presented. It has been specifically developed to facilitate the planning and control of geometric dimensions and tolerances. Relationships between cut, location, and datum surfaces and machining operations are represented by a graph consisting of connected boxes. A box is a multi-terminal node that corresponds to a machine set-up. Machining operations are depicted as arrows inside the box. These connect input nodes, representing datum and location surfaces, to output nodes, representing machined surfaces. External connectors join boxes together to form a directed graph. The main purpose of these connectors is to indicate the surfaces (from prior set-ups) that are used as location and datum surfaces for later set-ups. The representation covers cutting operations and non-cutting operations, such as surface finishes and coatings. The paper concludes with an example that illustrates the application and power of the scheme.     

Three-dimensional modelling of manufacturing tolerancing using the ascendant approach

This paper proposes a three-dimensional approach towards manufacturing tolerancing that uses a strategy to strictly consider the definition of a datum system imposed by ISO standards. This approach, called three-dimensional manufacturing tolerancing (TMT), is based on the small displacement torsor, which describes the possible deviations between machined surfaces and nominal surfaces of the part model. Every requirement of the definition drawing is treated separately with its own calculation model. The iterative ascending analysis allows one to establish the influence of the most recent phase and determine the influential parameters from previous phases. The nominal part model is defined on the datum systems of the requirement, and deviations are expressed with respect to both the machining process and the chosen machine adjustment method. The result takes the form of a formula that yields the variation in characteristics specified in the requirement based on quantifiable parameters identified on the machine.     

A dimensioning and tolerancing assistance model for CAD/CAM systems

A model called TTRS for technologically and topologically related surfaces, has been developed and its application to dimensioning and tolerancing is presented here. According to this model, any part can be represented as a succession of binary surfaces associations forming a tree. Additionally, each surfaces association, termed as a TTRS object, is represented by a set of minimum geometric datum elements (MGDE). Once established, each TTRS can be given appropriate geometric dimensioning and tolerancing (GD & T) symbols through a general procedure making use of GD & T tables and combination rules. Application examples are also presented.     

Modelling of tolerances and manufacturing dimensions

To obtain imposed dimensional and geometrical specifications for any mechanical piece, production tolerances must be calculated. So a simulation of workpiece behavior when it is machined, has permitted calculations of deviations on machined surfaces.The method of deviation calculation is based on a comparison between imposed functional tolerance and the tolerance calculated in relation to deviations on two machined surfaces or between a machined surface and the operational datum.The one direction modelling of deviations inquires practical inputs such as the planning process, the operational datum, the deviations on rough surfaces, and deviations on surface datum for any stage of machining. The developed method allows determining the deviations on machined surfaces. Then, tolerances on production dimensions were calculated in three directions. These results have permitted to define average production dimensions, which may be used for NC machine programming and to prepare an optimal rough piece configuration.The developed method has been applied for the machining of a fixing screw.     

注塑成形CAE系统分析模型研究

目前共有4种分析模型应用于注塑成形CAE系统:1维分析模型;2·5维中面分析模型;2·5维双面网格分析模型;3维实体分析模型。详细讨论了2·5维中面分析模型,2·5维双面网格分析模型和3维实体分析模型3种分析模型的优缺点,并通过理论分析和实例模拟结果的比较,研究了不同分析模型对注塑分析结果的影响,提出了在使用CAE系统中选择分析模型的规则。     

磁流变阻尼器冲击载荷下动态响应峰值建模与分析

运用基于核函数变换的多元累加模型和偏最小二乘回归方法,建立了磁流变阻尼器在冲击载荷下的冲击力和冲击加速度的峰值关于冲击质量、冲击速度和输入电流三个影响因素的线性模型。模型的回归数据和预测数据与实验数据的比较结果证明,该动态模型不仅有较高的回归精度,而且有较好的稳健性。     

薄壁钢结构碰撞性能仿真中材料模型研究

讨论了动态弹塑性理论中的应变率相关材料本构关系及其在数值计算中的简化模型,研究了计入应变率、不计入应变率的双线性弹塑性材料摸型和３参数Ｂａｒｌａｔ材料模型在闭口帽型薄壁梁在轴向碰撞载荷下的屈曲模态中对数值计算结果的影响,并和实验数据进行了比较,结果显示在碰撞研究中应变率对结构碰撞特性有着重要的影响。仿真结果表明应变率是薄壁钢材料构件静动态实验结果差异的主要因素,并由此给出了应变率影响的敏感性系数。研究结果为利用有限元方法进行碰撞结构设计提供了依据。     

Study on the general principle of normal circular-arc gear transmission

As a typical engineering application of basic principle of Bertrand conjugate surfaces, the general principle of normal circular-arc gear transmission, including paralleled-axis, intersected-axis and crossed-axis, is systematically studied. The research method, from datum surface to the directrix, is presented. The types of datum surfaces and the directrixes of all kinds of transmissions and the method to generate tooth flank of normal circular-arc gear are developed, and the investigation on the noninterference condition is performed by the curvature axis. Three typical normal circular-arc gear transmissions as loxodromic-type, geodesic-type and hyperboloidal-type under the condition of intersected-axis and crossed-axis are proposed.     

基于气液两相流模型的电解加工多场耦合仿真

针对电解加工产生的气泡影响加工精度的问题,引入Euler Euler双流体模型对电解加工中气液两相流场进行描述,并耦合电场和温度场相关模型,分析了工具阴极、工件阳极表面气泡率、温度、电导率和电流密度的分布规律;通过调整加工电压、入口压力和出口压力,对工件阳极表面气泡率和电流密度分布进行仿真优化。仿真结果表明：在流速相同的条件下,减小加工电压、增加出口压力能够改善电导率分布,使阳极表面电流密度分布更加均匀。实验结果表明：仿真得到的阳极表面电流密度分布与工件轮廓高度误差分布吻合;采用优化后参数加工出的工件轮廓精度得到提高。