Rheological characterizations of texturized whey protein concentrate-based powders produced by reactive supercritical fluid extrusion

A powder blend comprising (by weight) 94% whey protein concentrate (WPC80), 6% pre-gelatinized corn starch, 0.6% CaCl₂, and 0.6% NaCl was texturized using a supercritical fluid extrusion (SCFX) process. The blend was extruded at 90 °C in a pH range of 2.89 to 8.16 with 1% (db) supercritical carbon dioxide (SC-CO₂) and 60% moisture content. The texturized WPC-based (TWPC) samples were dried, grounded into powder, reconstituted in water, and evaluated using a range of rheological studies. Most TWPC samples exhibited shear thinning behavior and their mechanical spectra were typical of weak gel characteristics. The TWPC produced under extremely acidic condition of pH 2.89 with SC-CO₂ yielded the highest η^* (10,049 Pa s) and G′ (9,885 Pa) compared to the unprocessed WPC (η^* = 0.083 Pa s and G’ = 0.036 Pa). The SCFX process rendered WPC into a product with cold-setting gel characteristics that may be suitable for use as a food texturizer over a wide range of temperatures.     

Emulsification mechanisms and characterizations of cold, gel-like emulsions produced from texturized whey protein concentrate

A novel supercritical fluid extrusion (SCFX) process was used to successfully texturize whey protein concentrate (WPC) into a product with cold-setting gel characteristics that was stable over a wide range of temperature. It was further hypothesized that incorporation of texturized WPC (tWPC) within an aqueous phase could improve emulsion stability and enhance the rheological properties of cold, gel-like emulsions. The emulsifying activity and emulsion stability indices of tWPC and its ability to prevent coalescence of oil-in-water (o/w) emulsions were evaluated and compared with the commercial WPC80. The cold, gel-like emulsions were prepared at different oil fractions (φ = 0.20–0.80) by mixing oil with the 20% (w/w) tWPC dispersion at 25 °C and evaluated using a range of rheological techniques. Microscopic structure of cold, gel-like emulsions was also observed by Confocal Laser Scanning Microscope (CLSM). The results revealed that the tWPC showed excellent emulsifying properties compared to the commercial WPC in slowing down emulsion breaking mechanisms such as creaming and coalescence. Very stable with finely dispersed fat droplets, and homogeneous o/w gel-like emulsions could be produced. Steady shear viscosity and complex viscosity were well correlated using the generalized Cox–Merz rule. Emulsions with higher viscosity and elasticity were obtained by raising the oil fraction. Only 4% (w/w) tWPC was needed to emulsify 80% (w/w) oil with long-term storage stability. The emulsion products showed a higher thermal stability upon heating to 85 °C and could be used as an alternative to concentrated o/w emulsions and in food formulations containing heat-sensitive ingredients.     

Mechanical properties of protein‐stabilized starch‐based supercritical fluid extrudates

Mechanical properties of starch‐based supercritical fluid extrusion (SCFX) extrudates were correlated to their structure. Thermosetting ingredients were added to the feed and the extrudate was dried to set the expanded structure. Compared to whey protein concentrate with 34% protein (WPC‐34), addition of egg white (EW) gave a softer skin and a fragile but well formed cellular structure. For drying between 70 and 100 °C, the overall structure was more homogenous for EW added. A higher modulus was associated with a larger number average of sides in a cell face and higher percentage of closed cells. Ashby's model (1983) for non‐food cellular solids gave a good fit to our data for relating relative compressive modulus to relative bulk density. A linear regression model indicated that bulk density alone was a good predictor of mechanical strength.     

Effect of incorporating whey protein concentrate into stevia‐sweetened Kulfi on physicochemical and sensory properties

In 50% sugar replaced with 0.05% stevia‐added Kulfi, whey protein concentrate (WPC) at 0, 2, 3 and 4% levels were separately incorporated. Increase in WPC level resulted in significant (P < 0.05) decrease in freezing point, melting rate, hardness and moisture percentage and significant (P < 0.05) increase in specific gravity, protein percentage and total calorie content in the product. Among 0, 2, 3 and 4% WPC‐added Kulfi, 3% WPC‐added Kulfi was adjudged as best by a panel of judges. Above 3% WPC addition, the product was very soft and possessed undesirable whey flavour.     

Utilisation of chitosan flocculation of residual lipids and microfiltration for the production of low fat,clear WPC80

Annato coloured cheese whey was adjusted to pH 4.5 and treated with 0.01% (w/w) chitosan to selectively precipitate residual lipids, which were removed by gravity settling and microfiltration (MF). MF permeate was concentrated by ultrafiltration/diafiltration (UF/DF) to produce whey protein concentrate with 80% protein (WPC80‐Chitosan). WPC80 samples were also produced by UF/DF only (Control), and by MF without chitosan treatment (MF). Both WPC80‐Chitosan and WPC80‐MF samples had lower fat, lower turbidity, higher foam overrun/stability and lower quantities of volatile compounds than WPC80‐Control before and after storage. WPC80‐Chitosan samples have an additional advantage of annatto removal (excellent clarity).     

Influence of storage, heat treatment, and solids composition on the bleaching of whey with hydrogen peroxide

The residual annatto colorant in liquid whey is bleached to provide a desired neutral color in dried whey ingredients. This study evaluated the influence of starter culture, whey solids and composition, and spray drying on bleaching efficacy. Cheddar cheese whey with annatto was manufactured with starter culture or by addition of lactic acid and rennet. Pasteurized fat-separated whey was ultrafiltered (retentate) and spray dried to 34% whey protein concentrate (WPC34). Aliquots were bleached at 60 °C for 1 h (hydrogen peroxide, 250 ppm), before pasteurization, after pasteurization, after storage at 3 °C and after freezing at -20 °C. Aliquots of retentate were bleached analogously immediately and after storage at 3 or -20 °C. Freshly spray dried WPC34 was rehydrated to 9% (w/w) solids and bleached. In a final experiment, pasteurized fat-separated whey was ultrafiltered and spray dried to WPC34 and WPC80. The WPC34 and WPC80 retentates were diluted to 7 or 9% solids (w/w) and bleached at 50 °C for 1 h. Freshly spray-dried WPC34 and WPC80 were rehydrated to 9 or 12% solids and bleached. Bleaching efficacy was measured by extraction and quantification of norbixin. Each experiment was replicated 3 times. Starter culture, fat separation, or pasteurization did not impact bleaching efficacy (P > 0.05) while cold or frozen storage decreased bleaching efficacy (P < 0.05). Bleaching efficacy of 80% (w/w) protein liquid retentate was higher than liquid whey or 34% (w/w) protein liquid retentate (P < 0.05). Processing steps, particularly holding times and solids composition, influence bleaching efficacy of whey. PRACTICAL APPLICATION: Optimization of whey bleaching conditions is important to reduce the negative effects of bleaching on the flavor of dried whey ingredients. This study established that liquid storage and whey composition are critical processing points that influence bleaching efficacy.     

Effects of various whey proteins on the physicochemical and textural properties of set type nonfat yoghurt

In this study, the changes during storage in the physicochemical, textural and sensory properties of nonfat yoghurts fortified with whey proteins, namely whey protein concentrates (WPC), whey protein isolates and whey protein hydrolysates, were investigated. Enrichment of nonfat yoghurt with the whey protein additives (1% w/v) had a noticeable effect on pH, titratable acidity, syneresis, water‐holding capacity, protein contents and colour values on the 14th day of storage (P < 0.01). The addition of whey proteins to the yoghurt milk led to increases in the hardness, cohesiveness and elasticity values, resulting in improved textural properties. The addition of WPC improved the texture of set‐type nonfat yoghurt with greater sizes in the gel network as well as lower syneresis and higher water holding capacity. This study suggests that the addition of whey protein additives used for fortification of yoghurt gave the best textural and sensory properties that were maintained constant during the shelf life.     

The Effect of Feed Solids Concentration and Inlet Temperature on the Flavor of Spray Dried Whey Protein Concentrate

Previous research has demonstrated that unit operations in whey protein manufacture promote off‐flavor production in whey protein. The objective of this study was to determine the effects of feed solids concentration in liquid retentate and spray drier inlet temperature on the flavor of dried whey protein concentrate (WPC). Cheddar cheese whey was manufactured, fat‐separated, pasteurized, bleached (250 ppm hydrogen peroxide), and ultrafiltered (UF) to obtain WPC80 retentate (25% solids, wt/wt). The liquid retentate was then diluted with deionized water to the following solids concentrations: 25%, 18%, and 10%. Each of the treatments was then spray dried at the following temperatures: 180 °C, 200 °C, and 220 °C. The experiment was replicated 3 times. Flavor of the WPC80 was evaluated by sensory and instrumental analyses. Particle size and surface free fat were also analyzed. Both main effects (solids concentration and inlet temperature) and interactions were investigated. WPC80 spray dried at 10% feed solids concentration had increased surface free fat, increased intensities of overall aroma, cabbage and cardboard flavors and increased concentrations of pentanal, hexanal, heptanal, decanal, (E)2‐decenal, DMTS, DMDS, and 2,4‐decadienal (P < 0.05) compared to WPC80 spray dried at 25% feed solids. Product spray dried at lower inlet temperature also had increased surface free fat and increased intensity of cardboard flavor and increased concentrations of pentanal, (Z)4‐heptenal, nonanal, decanal, 2,4‐nonadienal, 2,4‐decadienal, and 2‐ and 3‐methyl butanal (P < 0.05) compared to product spray dried at higher inlet temperature. Particle size was higher for powders from increased feed solids concentration and increased inlet temperature (P < 0.05). An increase in feed solids concentration in the liquid retentate and inlet temperature within the parameters evaluated decreased off‐flavor intensity in the resulting WPC80.     

Optimisation of process parameters to develop nutritionally rich spray‐dried honey powder with vitamin C content and antioxidant properties

The aim of present research was to optimise the conditions to develop nutritionally rich honey powder using honey, whey protein concentrate (WPC), aonla (Emblica officinalis. Gaertn) and basil (Ocimum sanctum) extract with the help of co‐current spray drier. Response surface methodology was applied to study the effects of inlet temperature (160–180 °C), whey protein concentrate (25–35%), feed flow rate (0.08–0.13 mL s^?1), aonla extract (6–8%) and basil extract (6–8%) on product responses, viz. bulk density, hygroscopicity, antioxidant activity (AOA), total phenolic content (TPC) and vitamin C. Statistical analysis revealed that independent variables significantly affected all the responses. The results demonstrated that increasing inlet temperature lowered the bulk density, hygroscopicity, AOA, TPC and vitamin C, whereas addition of aonla extract and basil extract increased the AOA (82.73%), TPC (63.27%) and total vitamin C content (94.89%) as these functional compounds were encapsulated by WPC. Similarly, with increase in feed flow rate and WPC, there was increase and decrease in the bulk density and hygroscopicity, respectively. The recommended optimum spray‐drying conditions were inlet air temperature (170 °C), feed rate (0.11 mL s^?1), whey protein concentrate (35%), aonla (8%) and basil extract (6%).     

3D microstructure of supercritical fluid extrudates I: Melt rheology and microstructure formation

The influence of melt rheology and processing conditions on the expansion and 3D microstructure of biopolymeric foams produced by supercritical fluid extrusion (SCFX) were investigated. Starch-based SCFX extrudates with five whey protein isolate (WPI) concentrations (0–18 wt%) and four SC-CO₂ levels (0–0.75 wt%) were produced. Melt rheology was studied with an online slit die rheometer. The 3D microstructure of foams was determined using X-ray microtomography. The starch-based melt showed shear-thinning behavior, with a lower consistency coefficient and higher flow behavior index with the addition of SC-CO₂. Whey protein acted as a diluent, which resulted in reduced melt viscosity. SC-CO₂ increased the expansion of whey protein added starch-based extrudates. However, structural collapse was observed at the 0.75 wt% SC-CO₂ level during post-extrusion drying at 85 °C. The cross-sectional expansion ratio of SCFX extrudates decreased by 48.9% with the addition of 18 wt% WPI. The cell number densities per unit volume and average cell size of SCFX extrudates were 1.4 × 10³–1.9 × 10⁴ cells/cm³ and 310.0–724.4 μm, respectively, depending on WPI and SC-CO₂ levels. A decrease in melt viscosity due to the addition of whey protein might be responsible for the lower cell number density and related decrease in expansion. Processing parameters and whey protein levels were critical to controlling the microstructure of starch-based SCFX extrudates.     

Gelation and Emulsification Properties of Partially Insolubilized Whey Protein Concentrates

Ultrafiltered retentate of whey was heat-processed to prepare whey protein concentrates (WPC) with protein solubilities ranging from 27.5% to 98.1% in 0.1M NaCl, pH 7.0. Proximate and protein compositions of each WPC were determined. Properties of 20% (w/w) protein WPC gels in 0.1M and 0.6 M NaCl, pH 7.0, on heating to 60, 70, 80, and 90°C and emulsification properties of WPC (0.5% (w/w) protein) in 0.1M NaCl at pH 6.0, 7.0 and 8.0 were analyzed. Gel apparent stress and strain at failure decreased and expressible moisture increased as solubility decreased from 98.1% to 41.0% at all heating temperatures. Emulsification Activity Index was highest at pH 7.0, emulsions were most stable at pH 8.0.     

Nutritional,physicochemical, and textural properties of gluten-free extruded snacks containing cowpea and whey protein concentrate

Ready-to-eat extruded snacks with high protein and fibre were developed from a composite flour comprising rice flour, cowpea flour and whey protein concentrate (WPC). Nutritional, physicochemical, and textural properties of extrudates were evaluated, at five ratios of cowpea: WPC (10:0, 15:05, 20:10, 25:15, 30:20); rice flour was used as a control. The protein and fibre content in the extrudates significantly increased (P ≤ 0.05) with cowpea (10%–30%) and WPC (5%–20%) incorporation compared to the control. The extrudates with higher levels of cowpea and WPC showed a significant increase in bulk density and hardness. A slight decrease of 12% was observed in the expansion of 15% cowpea and 5% WPC fortified extrudates compared to the control. The number of peaks during compression increased with incorporations of cowpea and WPC. All cowpea and WPC containing snacks were darker than the control. Significant correlations were found between the protein, fibre, colour values and textural properties. The essential and non-essential amino acid profiles increased in the extrudates, proportionally to the cowpea and WPC fortification.     

Rheological and structural characterization of gels from whey protein hydrolysates/locust bean gum mixed systems

The gelling ability of whey proteins can be changed by limited hydrolysis and by the addition of other components such as polysaccharides. In this work the effect of the concentration of locust bean gum (LBG) on the heat-set gelation of aqueous whey protein hydrolysates (10% w/w) from pepsin and trypsin was assessed at pH 7.0. Whey protein concentrate (WPC) mild hydrolysis (up to 2.5% in the case of pepsin and 1.0% in the case of trypsin) ameliorates the gelling ability. The WPC synergism with LBG is affected by the protein hydrolysis. For a WPC concentration of 10% (w/w), no maximum value was found in the G′ dependence on LBG content in the case of the hydrolysates, unlike the intact WPC. However, for higher protein concentrations, the behaviour of gels from whey proteins or whey protein hydrolysates towards the presence of LBG becomes very similar. In this case, a small amount of LBG in the presence of salt leads to a big enhancement in the gel strength. Further increases in the LBG concentration led to a decrease in the gel strength.     

Minimizing variations in functionality of whey protein concentrates from different sources

Enhancement in processing technology has improved the nutritional and functional properties of whey protein concentrates by increasing the content and quality of the protein, leading to their increased use in different food products. The extent of heat treatment affects the quality of the whey protein concentrate, and wide variation in product quality exists due to the various means of manufacture and from the whey product history from farm to factory. The study was carried out with 6 commercial whey protein concentrates with 80% protein (WPC80) to determine variations in physical properties, particle size and density, and functional properties--solubility, gel strength, foam volume, and stability. Significant differences were observed among all the products for every property compared. Particulate size was the most important determinant of functional characteristics. Larger particulate WPC80 had significantly higher fat content and were less soluble with poor foam stability; but narrowing the particle size distribution through sieving, minimized variations. We determined that sieving all products within the particle size distribution range of 100 to 150 microns minimized variation in physical composition, making functionality uniform. WPC80 from different manufacturers can be made to perform uniformly within a narrow functionality range by reducing the particle size distribution through sieving.     

Influence of fortification with sodium–calcium caseinate and whey protein concentrate on microbiological,textural and sensory properties of set‐type yoghurt

The effect of fortification of yoghurt with sodium–calcium caseinate (SCC) and whey protein concentrate (WPC) on some properties of set‐type yoghurt were investigated. The addition of WPC enhanced the viability of Lactobacillus delbrueckii subsp. bulgaricus more than SCC. The highest firmness values were obtained from SCC‐fortified yoghurts, whereas yoghurts fortified with WPC had the highest water‐holding capacity during storage. The yoghurts fortified with 4% w/w SCC or 4% w/w WPC had the highest viscosity. Yoghurts fortified with 2% w/w SMP, SCC or WPC showed similar taste and overall acceptability scores; however, samples containing 4% w/w SCC or 4% w/w WPC had the lowest scores.     

The effect of bleaching agent on the flavor of liquid whey and whey protein concentrate

The increasing use and demand for whey protein as an ingredient requires a bland-tasting, neutral-colored final product. The bleaching of colored Cheddar whey is necessary to achieve this goal. Currently, hydrogen peroxide (HP) and benzoyl peroxide (BPO) are utilized for bleaching liquid whey before spray drying. There is no current information on the effect of the bleaching process on the flavor of spray-dried whey protein concentrate (WPC). The objective of this study was to characterize the effect of bleaching on the flavor of liquid and spray-dried Cheddar whey. Cheddar cheeses colored with water-soluble annatto were manufactured in duplicate. Four bleaching treatments (HP, 250 and 500 mg/kg and BPO, 10 and 20 mg/kg) were applied to liquid whey for 1.5 h at 60°C followed by cooling to 5°C. A control whey with no bleach was also evaluated. Flavor of the liquid wheys was evaluated by sensory and instrumental volatile analysis. One HP treatment and one BPO treatment were subsequently selected and incorporated into liquid whey along with an unbleached control that was processed into spray-dried WPC. These trials were conducted in triplicate. The WPC were evaluated by sensory and instrumental analyses as well as color and proximate analyses. The HP-bleached liquid whey and WPC contained higher concentrations of oxidation reaction products, including the compounds heptanal, hexanal, octanal, and nonanal, compared with unbleached or BPO-bleached liquid whey or WPC. The HP products were higher in overall oxidation products compared with BPO samples. The HP liquid whey and WPC were higher in fatty and cardboard flavors compared with the control or BPO samples. Hunter CIE Lab color values (L*, a*, b*) of WPC powders were distinct on all 3 color scale parameters, with HP-bleached WPC having the highest L* values. Hydrogen peroxide resulted in a whiter WPC and higher off-flavor intensities; however, there was no difference in norbixin recovery between HP and BPO. These results indicate that the bleaching of liquid whey may affect the flavor of WPC and that the type of bleaching agent used may affect WPC flavor.     

Thermal Properties of Starch-Based Biodegradable Foams Produced Using Supercritical Fluid Extrusion (SCFX)

Starch-based extruded foams are in demand for many industrial applications because starch is biodegradable, inexpensive, and readily available in abundant quantity. In this study, the production of starch-based extruded foams using supercritical fluid extrusion (SCFX) having thermal properties such as heat capacity, thermal conductivity and thermal diffusivity comparable to commercial products have been reported. Pregelatinized corn starch was extruded with different concentrations of whey protein isolate (WPI) (0, 12, and 18 wt. %) with supercritical CO₂ (SC-CO₂) injection rates of 0.0, 0.4, 0.8, and 1.2 wt%. It was possible to vary the expansion and the density of SCFX extrudates by manipulating WPI concentration and SC-CO₂ injection rate. It was observed that the heat capacity, thermal conductivity and thermal diffusivity of starch-based SCFX extrudates were strong functions of their void fraction. The SCFX system is a useful tool for production of starch-based biodegradable foams, which do not require any organic solvents and are environmentally friendly and sustainable.     

Foaming Properties of Lipid-Reduced and Calcium-Reduced Whey Protein Concentrates

The ability of whey protein concentrates (WPC) to form highly expanded and stable foams is critical for food applications such as whipped toppings and meringue-type products. The foaming properties were studied on six experimental and three commercial WPC, manufactured by membrane fractionation processes to contain reduced lipids and calcium. Lipid-reduced WPC had excellent foaming properties. Experimental delipidized WPC MF 0.45 and commercial delipidized WPC E had higher (P < 0.05) foam expansion than egg white protein (EWP). However. WPC B made bv low-pH UF and isoelectric orecinitation did not form a foam. Lipids and ash were the main factors affecting foaming properties.     

On the heat stability of whey protein: Effect of sodium hexametaphosphate

Despite a growing demand for whey protein‐based drinks, their instability and lack of solubility during thermal processing is a major challenge for food product formulators. In the present study, the effects of different hydrocolloids and sodium hexametaphosphate (SHMP) on the heat stability, rheological properties, microstructure and sensory characteristics of whey protein concentrate (WPC) dispersions were evaluated. The results indicated that at pH 4, xanthan, k‐carrageenan, low methoxyl pectin (LMP) and guar stabilised WPC dispersion without heat treatment, all maintained stability during pasteurisation but not sterilisation. For pH 7, for the same set of hydrocolloids, a similar trend was also observed, albeit at different concentrations. However, by adding optimum ratios of SHMP protein denaturation was retarded, particularly in the case of LMP and i‐carrageenan. The highest and lowest apparent viscosities were exhibited by samples containing 0.01% and 0.15% w/w SHMP, respectively. This study highlights the potential capability of SHMP in the prevention of protein denaturation. An exact plausible stability mechanism still needs further more detailed investigation.