Recent results from the LHC inner triplet quadrupole developmentprogram at Fermilab

Fermilab, in collaboration With LBNL and BNL, is in the process of developing a focusing quadrupole for installation in the interaction region inner triplets of the LHC. This magnet is required to have an operating gradient of 215 T/m across a 70 mm coil bore, and operates in superfluid helium at 1.9 K. The design is based on a two layer cos (20) coil, mechanically supported by standalone steel collars. The collared coil assembly is surrounded by a iron yoke for flux return, and the assembly enclosed by a stainless steel shell. The development program has addressed mechanical, magnetic, quench protection, and thermal issues, through a series of model magnets constructed at Fermilab. This paper summarizes results from the recent model tests, and the status of the program     

Study of Kapton insulated superconducting coils manufactured forthe LHC inner triplet model magnets at Fermilab

Fermilab has constructed a number of 2 m model quadrupoles as part of an ongoing program to develop and optimize the design of quadrupoles for the LHC Interaction Region inner triplets. The quadrupole design is based upon a two layer shell type coil of multi-filament NbTi strands in Rutherford cable, insulated with Kapton film. As such, the coil size and mechanical properties are critical in achieving the desired prestress and field quality targets for the agent. Throughout the model magnet program, different design and manufacturing techniques have been studied to obtain coils with the required mechanical properties. This paper summarizes the structural material and coil mechanical properties, coil design optimization results and production experience accumulated in the model R&D program     

Quench protection of the Fermilab-built LHC inner triplet quadrupole MQXB

High-gradient quadrupoles (MQXB) are being developed at Fermilab within the framework of the US-LHC Accelerator project for the LHC interaction regions. These 5.5-m-long magnets have a single 70-mm aperture and operate in superfluid helium at a peak gradient of 215 T/m. Magnet quench protection is provided by quench heaters installed on the outer surface of the coil. This paper reports the results of quench protection studies on the first full length MQXB prototype (MQXP01). The measurements from these tests as well as results from the 1.9-m-long model magnet program are combined with computer generated quench simulations to predict the MQXB performance under LHC operating conditions.     

Quenching behaviour of quadrupole model magnets for the LHC innertriplets at Fermilab

The US-LHC Accelerator Project is responsible for the design and production of inner triplet high gradient quadrupoles for installation in the LHC Interaction Region. The quadrupoles are required to deliver a nominal field gradient of 215 T/m in a 70 mm bore, and operate in superfluid helium. As part of the magnet development program, a series of 2 m model magnets have been built and tested at Fermilab, with each magnet being tested over several thermal cycles. This paper summarizes the quench performance and analysis of the model magnets tested, including quench training, and the ramp rate and temperature of the magnet quench current     

Mechanical design of a second generation LHC IR quadrupole

One of the proposed options to increase the LHC luminosity is the replacement of the existing inner triplets at the interaction regions with new low-beta larger aperture quadrupoles operating at the same gradient. Lawrence Berkeley National Laboratory (LBNL) is carrying out preliminary studies of a large-bore Nb/sub 3/Sn quadrupole. The mechanical design presents a support structure based on the use of keys and bladders without self-supporting collars. This technology has been proven effective in several successful common coil Nb/sub 3/Sn dipoles built at LBNL, and it is for the first time applied to a cos(2/spl thetav/) design. In this paper, we present a detailed analysis of the quadrupole mechanical behavior, demonstrating the possibility of delivering, through this method, well-controlled coil pre-compression during assembly, cool-down and excitation. The study has been performed with the finite element program ANSYS.     

Test results from the LQXB quadrupole production program at Fermilab for the LHC interaction regions

As part of the US-LHC Accelerator Project, Fermilab is producing fully cryostated assemblies that will be installed as the Q1, Q2 and Q3 optical elements for the LHC Inner Triplets. The main quadrupole magnets in the Q1 (LQXA) and Q3 (LQXC) assemblies are MQXA elements designed and fabricated by KEK and Toshiba, while those in the Q2 (LQXB) assemblies are MQXB quadrupoles designed and fabricated by Fermilab. The cryostat assemblies for all magnets are designed by Fermilab, and final assembly of the optical elements occurs at Fermilab. This paper describes the production test results for the second LQXB cryostat assembly.     

Field quality in Fermilab-built models of high gradient quadrupolemagnets for the LHC interaction regions

Superconducting quadrupole magnets for the interaction regions of the Large Hadron Collider are being developed by the US-LHC Accelerator Project. These 70 mm bore quadrupole magnets are intended to operate in superfluid helium at 1.9 K with a nominal field gradient of 215 T/m. A series of 2 m model magnets are being built and tested at Fermilab to optimize design and construction parameters. Measurements of the field quality of the model magnets tested to date and comparisons with the required field quality are reported in this paper     

机电一体化的控制系统设计分析

机电控制行业在发展中不断解决新问题,依靠科学理论研制新方法,引进先进的生产设备,带动行业向前发展.自动控制技术与一体化设计分析问题一直是机电控制诸多问题中的重中之重,被相关研究者和行业发展人员视为研究重点.     

Development of a high density pixel multichip module at Fermilab

At Fermilab, both pixel detector multichip module and sensor hybridization are being developed for the BTeV experiment. The module is composed of three layers. The lowest layer is formed by the readout integrated circuits (ICs). The backs of the ICs are in thermal contact with the supporting structure, while the tops are flip-chip bump bonded to a pixel sensor. A low mass flex-circuit interconnect is glued on the top of this assembly, and the readout IC pads are wire-bonded to the circuit. The BTeV pixel detector is based on a design relying on this hybrid approach. This method offers maximum flexibility in the development process, choice of fabrication technologies, and the choice of sensor material. This paper presents strategies to handle the required data rate and performance characteristics of the pixel module prototypes     

Shape analysis of the LHC pre-series dipoles

This paper presents the results of a comprehensive analysis, from the geometric point of view, of the pre-series LHC dipoles. The progressive change of the imposed magnet shape has been monitored from the first assembly stage until after the cold test. Data concerning the error on sagitta, extremity positions and sextupolar corrector positions are provided for the pre-series magnets. Implications of aligning out-of-tolerance dipoles by the extremities are also discussed.     

Design and Manufacturing Main Linac Superconducting Quadrupole for ILC at Fermilab

The design and manufacturing of the first model of an International Linear Collider (ILC) Main Linac superconducting quadrupole is in progress at Fermilab. The quadrupole has a 78 mm aperture, a 36 T integrated gradient, and a cold mass length of 700 mm. A superferric magnet configuration with iron poles and four racetrack coils was chosen based on magnet performance, cost, and reliability considerations. Each coil is wound using enamel insulated, 0.5 mm diameter, NbTi superconductor. The quadrupole package also includes shell type dipole steering coils. The results of the quadrupole design, including magnetic and mechanical analyses, are presented. Specific issues related to the quadrupole magnetic center stability, superconductor magnetization and mechanical stability are discussed and analyzed. The magnet quench protection system, current leads, and mounting the quadrupole inside ILC Main Linac cryomodule will also be briefly discussed.     

Selection of the cross-section design for the LHC main dipole

With the aim of selecting the most suitable design for the series production of the LHC main dipoles, several possible configurations were analysed with respect to admissible component tolerances and structural stability, field level, field quality, number and weight of parts. Two alternatives designs, featuring common collars made out of aluminium alloy and austenitic steel, respectively, were finally compared in detail, Although both designs are almost equivalent at nominal conditions, the austenitic steel collar structure turned out to be far less sensitive to components dimensional variations. This paper reports the main results of the above evaluations, which lead to the choice of austenitic steel collars for the LHC main dipoles     

Magnetic alignment measurements at room and cryogenic temperature of LHC cryodipoles and associated correctors at CERN

Considerable effort is spent at CERN on magnetic alignment measurements of main lattice LHC dipoles, including field direction, curved axis shape and position of in-built correctors, essential to verify the geometry of the assembly and to guarantee correct installation with respect to the reference beam orbit. The current baseline includes measurements of a statistically relevant percentage of cold masses and cryostated magnets before, during and after cryogenic tests. For this, we use a range of scanning probes based either on harmonic coils or fixed coils in AC mode, with laser and telescope trackers to measure position with respect to cryostat fiducials. The dipole is usually powered in "quadrupole mode" to create a convenient magnetic reference. In this paper, we first recall objectives, equipment and methods. Then, we report the status of the test activities, showing results obtained on the first pre-series dipoles, including cross-checks of various measurement systems and correlation between measurements at room and cryogenic temperatures.     

Statistical analysis of conductor motion in LHC superconducting dipole magnets

Premature training quenches are usually caused by the transient energy release within the magnet coil as it is energized. The dominant disturbances originate in cable motion and produce observable rapid variation in voltage signals called spikes. The experimental set up and the raw data treatment to detect these phenomena are briefly recalled. The statistical properties of different features of spikes are presented like for instance the maximal amplitude, the energy, the duration and the time correlation between events. The parameterization of the mechanical activity of magnets is addressed. The mechanical activity of full-scale prototype and first preseries LHC dipole magnets is analyzed and correlations with magnet manufacturing procedures and quench performance are established. The predictability of the quench occurrence is discussed and examples presented.     

Java内部类继承问题的分析

继承的使用简化了程序中的复杂问题,单继承增强了源代码的可重用性,易于程序的维护和修改,但是当程序使用多层继承时,由于Java内部类的机制问题,会遇到一些潜在的问题,继承层次越多,问题会越严重。分析了Java内部类的继承问题,此外,提出了一个用来检测Java内部类的继承问题的方法,并给出了相应的解决方案。     

Mechanical design and dynamics of the Alouette spacecraft

A general review is presented of the highlights associated with the mechanical engineering of the Canadian Alouette I and II spacecraft. Of special interest was the development of the extendible ionospheric sounding antenna, first used to form 75-ft by 150-ft tip-to-tip crossed dipoles on Alouette I. The use of such long antennas made Alouette I the first earth satellite to be launched that exhibited flexible body characteristics over a long period of time-- years, in fact. The problems concerned with the design and use of the antennas and how their flexibility affected the dynamics of Alouette satellites in orbit are reviewed. The most significant result obtained from the mechanical engineering aspects of the Alouette program was the discovery of the phenomenon of passive spin of symmetrical flexible bodies by coupling of the sun's thermal and radiation (photon) pressure fields. The effect of this mechanism on the spin behaviors of Alouette I and II is described.     

A novel approach to the design of the class of triplet halfband filterbanks

A new approach is presented for designing the recently introduced class of triplet halfband filterbank which are defined by three kernels. The Parametric Bernstein Polynomial is used to construct the kernels. The filterbanks have the advantage of structural perfect reconstruction and structural regularity. The design of the free parameters of the Bernstein Polynomial is achieved through a least squares method. A novel iterative procedure is employed to optimize the objective function which is a multiquadratic function of the free parameters. The design technique is flexible in that it allows filters with different characteristics to be designed with ease. Filter regularity can be traded for increased sharpness in the frequency response and regular scaling function and wavelets can be readily obtained.     

Production follow-up of the LHC main dipoles through magnetic measurements at room temperature

In this paper, we review the tools used for controlling the production of the LHC main dipoles through warm magnetic measurements. For the collared coil measurements, control limits are based on the statistics relative to the pre-series production. For the cold mass, the difference between collared coil and cold mass is considered, allowing a very stringent test. In both cases, measurements are split in straight part average, variations and coil ends contributions. Two different alarm levels exist in case the measured field is out of limits. The analysis can be carried out at the manufacturer and allows detection of anomalies in the measured magnetic field. These can be either due to wrong measurements or caused by assembly defects. Techniques used to work out information on the magnet assembly from the field harmonics are outlined. We summarize the experience gathered on about 180 collared coils and 120 cold masses, pointing out the bad cases and investigating the reliability of the measurements.     

Measurement and analysis of axial end forces in a full-lengthprototype of LHC main dipole magnets

A full-length, twin aperture prototype (MBP2N1) dipole magnet for the LHC project was assembled at CERN with collared coils delivered by industry. The design of this prototype is close to that foreseen for the dipole series manufacture as far the coil geometry and that of the yoke components are concerned. The bolts that transfer the axial magnetic forces from the coil ends to the cold mass end plates were instrumented to verify the axial coil support. These axial forces were initially measured after partial assembly, during a standard and an accelerated cool down introduction to 1.9 K, and during magnet excitation up to 9.2 T. High force levels were observed, triggering a comparison with analytical models and measurements routinely made on 1-m single aperture dipole models. The prototype magnet was re-assembled with lower initial axial force settings and with additional instrumentation, to monitor these forces during the entire assembly process, and re-tested, to possibly correlate axial forces with training behaviour. This paper reports about the experimental observation and provides models towards their understanding     

The Interconnections of the LHC Cryomagnets at CERN: Strategy Applied and First Results of the Industrialization Process

The final interconnections of the LHC superconducting magnets in the underground tunnel are performed by a contractor on a result-oriented basis. A consortium of firms was awarded the contract after competitive tendering based on a technical and commercial specification. The implementation of the specific technologies and tooling developed and qualified by CERN has required an important effort to transfer the know-how and implement the follow-up of the contractor. This paper summarizes the start-up phase and the difficulties encountered. The organization and management tools put in place during the ramping-up phase are presented. In addition to contractual adaptations of the workforce, several configuration changes to the workflows were necessary to reach production rates compatible with the overall schedule and with the different constraints: availability of magnets, co-activities with magnets transport and alignment, handling of non-conformities, etc. Also the QA procedures underwent many changes to reach the high level of quality mandatory to ensure the LHC performance. The specificities of this worksite are underlined and first figures of merit of the learning process are presented.