Structure and thermal properties of expanded graphite/paraffin composite phase change material

Different contents of expanded graphite (EG) composite phase change material (PCM) were prepared by the melt mixing method, taking paraffin as the PCM and EG as the supporting material. Phase compositions of EG, paraffin, and EG/paraffin composite were investigated using X-ray diffraction (XRD). Microstructures of EG and EG/paraffin composite PCMs with different EG contents were observed by a scanning electron microscope (SEM). Thermal properties, such as phase-transition temperature and latent heat of the materials, were determined by differential scanning calorimetry (DSC). Mass loss and thermal properties after 100 heating cycles were measured. The results show that physical absorption exists between paraffin and EG. EG is beneficial for the PCM composite to reduce leakage of paraffin, decrease the phase change temperature and latent heat, and strengthen the thermal stability. The solid–liquid phase change latent heat of materials is larger than that of the solid–solid one. The heating cycle has little effect on the phase-transition temperature and latent heat.     

Recent progress about expanded graphite matrix composite phase change material for energy storage

膨胀石墨基复合相变材料具有导热系数高,储能密度大以及相变过程无液体泄漏等优点,是近年来储能科学领域的研究热点.本文探讨了应用于储热系统的相变材料的性能及分类,并对膨胀石墨及其复合相变材料的制备方法进行了简要分析,最后综述了石蜡类,脂肪酸类,共晶混合物类,聚乙二醇以及乙酰胺等膨胀石墨基复合相变材料的国内外研究进展.     

Thermal property measurement and heat transfer analysis of acetamide and acetamide/expanded graphite composite phase change material for solar heat storage

As a phase change material (PCM), acetamide (AC) can be a potential candidate for energy storage application in the active solar systems. Its utilization is however hampered by poor thermal conductivity. In this work, AC/expanded graphite (EG) composite PCM with 10 wt% (mass fraction) EG as the effective heat transfer promoter was prepared; its thermal properties were studied and compared with those of pure AC. Transient hot-wire tests showed that the addition of 10 wt% EG led to about five-fold increase in thermal conductivity. Investigations using a differential scanning calorimeter revealed that the melting/freezing points shifted from 66.95/42.46 °C for pure AC to 65.91/65.52 °C for AC/EG composite, and the latent heat decreased from 194.92 to 163.71 kJ kg⁻¹. In addition, heat storage and retrieval tests in a latent thermal energy storage unit showed that the heat storage and retrieval durations were reduced by 45% and 78%, respectively. Further numerical investigations demonstrated that the less improvement in heat transfer rate during the storage process could be attributed to the weakened natural convection in liquid (melted) AC because of the presence of EG.     

Stearic acid/polymethylmethacrylate composite as form-stable phase change materials for latent heat thermal energy storage

The aim of this research is to prepare of a novel form-stable composite phase change material (PCM) for the latent heat thermal energy storage (LHTES) in buildings, passive solar space heating or functional fluid by entrapping of SA into PMMA cell through ultraviolet curing dispersion polymerization. The composite PCM was characterized using scanning electron microscope (SEM) and Fourier transformation infrared (FT-IR) analysis technique. The results show that the form-stable microencapsulated PCM with core/shell structure was formed and the maximum encapsulated proportion of SA in the composite was 51.8 wt.% without melted PCM seepage from the composite. In the shape stabilized microencapsulated PCM, the polymer acts as supporting material to form the microcapsule cell preventing the leakage of PCM from the composite and the SA acts as a PCM encapsulated in the cell of PMMA resin. The oxygen atom of carbonyl group of skeleton is interacted with the hydrogen atom of hydroxyl group of SA. Thermal properties, thermal reliability and heat storage/release performance of the composite PCM were determined by differential scanning calorimetry (DSC), FT-IR and thermal cycling test analysis. The melting and freezing temperatures and the latent heats of the composite PCM were measured as 60.4 °C, 50.6 °C and 92.1 J/g, 95.9 J/g, respectively. The results of DSC, FT-IR and thermal cycling test are all show that the thermal reliability of the composite PCM has an imperceptible change. This conclusion indicates that the composite has a good thermal and chemical stability.     

Micro-encapsulated paraffin/high-density polyethylene/wood flour composite as form-stable phase change material for thermal energy storage

Six novel polymer-based form-stable composite phase change materials (PCMs), which comprise micro-encapsulated paraffin (MEP) as latent heat storage medium and high-density polyethylene (HDPE)/wood flour compound as supporting material, were prepared by blending and compression molding method for potential latent heat thermal energy storage (LHTES) applications. Micro-mist graphite (MMG) was added to improve thermal conductivities. The scanning electron microscope (SEM) images revealed that the form-stable PCMs have homogeneous constitution and most of MEP particles in them were undamaged. Both the shell of MEP and the matrix prevent molten paraffin from leakage. Therefore, the composite PCMs are described as form-stable PCMs. The differential scanning calorimeter (DSC) results showed that the melting and freezing temperatures as well as latent heats of the prepared form-stable PCMs are suitable for potential LHTES applications. Thermal cycling test indicated the form-stable PCMs have good thermal stability although it was subjected to 100 melt–freeze cycles. The thermal conductivity of the form-stable PCM was increased by 17.7% by adding 8.8 wt% MMG. The results of mechanical property test indicated that the addition of MMG has no negative influence on the mechanical properties of form-stable composite PCMs. Taking one with another, these novel form-stable PCMs have the potential for LHTES applications in terms of their proper phase change temperatures, improved thermal conductivities, outstanding leak tightness of molten paraffin and good mechanical properties.     

Preparation and thermal energy properties of paraffin/halloysite nanotube composite as form-stable phase change material

Phase change materials (PCMs) have attracted extensively interests in solar storage. In the study, we prepared a new kind of composite PCM by impregnating paraffin (P) into halloysite nanotube. The as-prepared composite PCM was characterized by TEM, FT-IR and DSC analysis techniques. The composite can absorb paraffin as high as 65 wt.% and maintain its original shape perfectly without any paraffin leakage after subjected to 50 melt–freeze cycles. The melting temperature and latent heat of composite (P/HNT: 65/35 wt.%) were determined as 57.16 °C and 106.54 J/g by DSC. Graphite was added into the P/HNT composite to improve thermal storage performance, and the melting time and freezing time of the composite were reduced by 60.78% and 71.52% compared with the composite without graphite, respectively. Due to its high adsorption capacity, high heat storage capacity, good thermal stability and simple preparation method, the composite can be considered as cost-effective latent heat storage material for practical application.     

Microstructure and thermal properties of a paraffin/expanded graphite phase-change composite for thermal storage

A paraffin/expanded graphite phase-change composite for thermal storage was prepared and its thermal properties were studied using differential scanning thermal calorimetry. The paraffin was uniformly absorbed in the porous network of the expanded graphite. Results showed that the phase-change temperature did not change with a change in the amount of paraffin present, whereas the latent heat of the phase change was increased with increasing paraffin content. There was no exudation of paraffin liquid during the solid–liquid phase change.     

Capric-myristic acid/vermiculite composite as form-stable phase change material for thermal energy storage

Phase change materials (PCMs) can be incorporated with building materials to obtain novel form-stable composite PCM which has effective energy storage performance in latent heat thermal energy storage (LHTES) systems. In this study, capric acid (CA)-myristic acid (MA) eutectic mixture/vermiculite (VMT) composite was prepared as a novel form-stable PCM using vacuum impregnation method. The composite PCM was characterized using scanning electron microscope (SEM) and Fourier transformation infrared (FT-IR) analysis technique. Thermal properties and thermal reliability of the composite PCM were determined by differential scanning calorimetry (DSC) analysis. The CA-MA eutectic mixture could be retained by 20 wt% into pores of the VMT without melted PCM seepage from the composite and therefore, this mixture was described as form-stable composite PCM. Thermal cycling test showed that the form-stable composite PCM has good thermal reliability and chemical stability although it was subjected to 3000 melting/freezing cycling. Thermal conductivity of the form-stable CA-MA/VMT composite PCM was increased by about 85% by introducing 2 wt% expanded graphite (EG) into the composite. The increase in thermal conductivity was confirmed by comparison of the melting and freezing times of the CA-MA/VMT composite with that of CA-MA/VMT/EG composite. The form-stable PCM including EG can be used as energy absorbing building material such as lightweight aggregate for plaster, concrete compounds, fire stop mortar, and component of interior fill for wallboards or hollow bricks because of its good thermal properties, thermal and chemical reliability and thermal conductivity.     

石蜡基复合相变储热材料的导热性能

为提高石蜡作为固-液相变储热材料的导热性能,在石蜡(PW)中掺加高导热系数的碳纳米管(CNTs),制备了碳纳米管-石蜡复合相变材料(PW-CNTs).为进一步增强PW-CNTs的传热性能,通过内置金属网结构,利用金属网的高导热性,加快PW-CNTs作为相变材料的充放热速率.测试了PW-CNTs的熔点和相变潜热、导热系数以及置入金属网前后的充放热时间.结果显示,PW-CNTs的导热系数较石蜡得到显著提高,其中掺加10％(质量分数)CNTs的复合材料的固态、液态导热系数平均分别提高31.4％、40.2％.置入金属网结构后,PW-CNTs的充放热时间至少分别缩短了40.3％和30.2％.此外,碳纳米     

Thermal properties of paraffin/graphite composite phase change materials in battery thermal management system

Abstract

The thermal properties of paraffin/graphite composite phase change materials for power nickel metal hydride batteries were experimentally investigated. Two different modes for heat dissipation were designed in this experimental study: air cooling and cooling with phase change materials. Paraffin/graphite composite phase change thermal energy storage materials were prepared and tested by differential scanning calorimetry. It appeared that the battery thermal management system with phase change materials had better performance than air cooling, especially when the scale of paraffin/graphite composite material approximates 4:1.     

Thermal stability,latent heat and flame retardant properties of the thermal energy storage phase change materials based on paraffin/high density polyethylene composites

In the present work, the thermal energy storage phase change materials (PCM) based on paraffin/high density polyethylene (HDPE) composites were prepared by using twin-screw extruder technique. The morphology and properties of the PCM composites based on the flame retardant system with expanded graphite (EG) and ammonium polyphosphate (APP) were characterized by Scanning electron microscope (SEM), Differential scanning calorimeter (DSC), Thermogravimetric analyses (TGA) and Cone calorimeter tests. It was observed from SEM images that paraffin dispersed well in the three-dimensional net structure formed by the HDPE. The SEM images also indicated that the EG and APP were well dispersed in the PCM composites. The DSC measurements indicated that the additives of flame retardant had little effect on the temperatures of phase change peaks and thermal energy storage property. The TGA results showed that the loadings of the EG and APP increased the temperature of the maximum weight loss and the charred residue of the PCM composites at 650 °C, contributing to the improved thermal stability properties. It was revealed from the Cone calorimeter tests that the peak of heat release rate (PHRR) decreased significantly. To further investigate the synergistic effect between the EG and APP, it was observed from SEM images that the homogeneous and compact charred residue structure after combustion contributed to the enhanced thermal stability, improved flammability and increased self-extinguishing properties of the PCM composites.     

Numerical analysis of latent heat thermal energy storage using encapsulated phase change material for solar thermal power plant

Thermal energy storage improves the load stability and efficiency of solar thermal power plants by reducing fluctuations and intermittency inherent to solar radiation. This paper presents a numerical study on the transient response of packed bed latent heat thermal energy storage system in removing fluctuations in the heat transfer fluid (HTF) temperature during the charging and discharging period. The packed bed consisting of spherical shaped encapsulated phase change materials (PCMs) is integrated in an organic Rankine cycle-based solar thermal power plant for electricity generation. A comprehensive numerical model is developed using flow equations for HTF and two-temperature non-equilibrium energy equation for heat transfer, coupled with enthalpy method to account for phase change in PCM. Systematic parametric studies are performed to understand the effect of mass flow rate, inlet charging system, storage system dimension and encapsulation of the shell diameter on the dynamic behaviour of the storage system. The overall effectiveness and transient temperature difference in HTF temperature in a cycle are computed for different geometrical and operational parameters to evaluate the system performance. It is found that the ability of the latent heat thermal energy storage system to store and release energy is significantly improved by increasing mass flow rate and inlet charging temperature. The transient variation in the HTF temperature can be effectively reduced by decreasing porosity.     

Fatty acid eutectic/polymethyl methacrylate composite as form-stable phase change material for thermal energy storage

This work is focused on the preparation and characterization of fatty acid eutectic/polymethyl methacrylate (PMMA) form-stable phase change material (PCM). Capric acid (CA), lauric acid (LA), myristic acid (MA) and stearic acid (SA) were selected to prepare binary fatty acid eutectic for the sake of decreasing the phase change temperature. Using the method of self-polymerization, CA–LA, CA–MA, CA–SA and LA–MA eutectics acting as the heat-absorbing materials and PMMA serving as the supporting material were compounded in the ratio of 50/50 wt.%. The relations between mass fraction of LA–MA eutectic and latent heat and compressive strength of LA–MA/PMMA composite were discussed, and the feasible maximum mass fraction of LA–MA eutectic was determined to be 70%. CA–LA/PMMA, CA–MA/PMMA, CA–SA/PMMA and LA–MA/PMMA composites were examined to investigate their potential application in building energy conservation. Scanning electron microscope and polarizing optical microscope observations showed that fatty acid eutectic was coated by PMMA thus the composite remained solid when the sample was heated above the melted point of the fatty acid. Fourier-transform infrared results indicated that fatty acid and PMMA had no chemical reaction and exhibited good compatibility with each other. According to the differential scanning calorimetry results, phase change temperatures of CA–LA/PMMA, CA–MA/PMMA, CA–SA/PMMA and LA–MA/PMMA composites were 21.11 °C, 25.16 °C, 26.38 °C and 34.81 °C and their latent heat values were determined to be 76.3 kJ/kg, 69.32 kJ/kg, 59.29 kJ/kg and 80.75 kJ/kg, respectively. Moreover, thermal stability and expansibility of the form-stable PCMs were characterized by thermogravimetric analysis and volume expansion coefficient respectively, and the results indicated that the composites were available for building energy conservation.     

Microencapsulated n-octacosane as phase change material for thermal energy storage

This study deals with preparation and characterization of polymethylmetracrylate (PMMA) microcapsules containing n-octacosane as phase change material for thermal energy storage. The surface morphology, particle size and particle size distribution (PSD) were studied by scanning electron microscopy (SEM). The chemical characterization of PMMA/octacosane microcapsules was made by FT-IR spectroscopy method. Thermal properties and thermal stability of microencapsulated octacosane were determined using differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA). The melting and freezing temperatures and the latent heats of the microencapsulated octacosane as PCM were measured as 50.6 and 53.2 °C, 86.4 and −88.5 J/g, respectively, by DSC analysis. TGA analysis indicated that the microencapsulated octacosane degrade in two steps and had good chemical stability. Thermal cycling test shows that the microcapsules have good thermal reliability with respect to the accelerated thermal cycling. Based on the results, it can be considered that the microencapsulated octacosane have good energy storage potential.     

Preparation of capric acid/halloysite nanotube composite as form-stable phase change material for thermal energy storage

A novel form-stable composite as phase change material (PCM) for thermal energy storage was prepared by absorbing capric acid (CA) into halloysite nanotube (HNT). The composite PCM was characterized by TEM, FT-IR and DSC analysis techniques. The composite can contain capric acid as high as 60 wt% and maintain its original shape perfectly without any CA leakage after subjected to 50 melt-freeze cycles. The melting temperature and latent heat of composite (CA/HNT: 60/40 wt%) were determined as 29.34 °C and 75.52 J/g by DSC. Graphite (G) was added into the composite to improve thermal storage performance and the thermal storage and release rates were increased by 1.8 times and 1.7 times compared with the composite without graphite, respectively. Due to its high adsorption capacity of CA, high heat storage capacity, good thermal stability, low cost and simple preparation method, the composite can be considered as cost-effective latent heat storage material for practical applications such as solar energy storage, building energy conservation and agricultural greenhouse in the near future.     

High latent heat storage and high thermal conductive phase change materials using exfoliated graphite nanoplatelets

Using exfoliated graphite nanoplatelets (xGnP), paraffin/xGnP composite phase change materials (PCMs) were prepared by the stirring of xGnP in liquid paraffin for high electric conductivity, thermal conductivity and latent heat storage. xGnP of 1, 2, 3, 5 and 7 wt% was added to pure paraffin at 75 °C. Scanning electron microscopy (SEM) morphology showed uniform dispersion of xGnP in the paraffin wax. Good dispersion of xGnP in paraffin/xGnP composite PCMs led to high electric conductivity. The percolation threshold of paraffin/xGnP composite PCMs was between 1 and 2 wt% in resistivity measurement. The thermal conductivity of paraffin/xGnP composite PCMs was increased as xGnP loading contents. Also, reproducibility of paraffin/xGnP composite PCMs as continuous PCMs was manifested in results of electric and thermal conductivity. Paraffin/xGnP composite PCMs showed two peaks in the heating curve by differential scanning calorimeter (DSC) measurement. The first phase change peak at around 35 °C is lower and corresponds to the solid-solid phase transition of the paraffin, and the second peak is high at around 55 °C, corresponding to the solid-liquid phase change. The latent heat of paraffin/xGnP composite PCMs did not decrease as loading xGnP contents to paraffin. xGnP can be considered as an effective heat-diffusion promoter to improve thermal conductivity of PCMs without reducing its latent heat storage capacity in paraffin wax.     

Preparation, thermal properties and thermal reliability of palmitic acid/expanded graphite composite as form-stable PCM for thermal energy storage

This study is focused on the preparation and characterization of thermal properties and thermal reliability of palmitic acid (PA)/expanded graphite (EG) composite as form-stable phase change material (PCM). The maximum mass fraction of PA retained in EG was found as 80 wt% without the leakage of PA in melted state even when it is heated over the melting point of PA. Therefore, the PA/EG (80/20 w/w%) composite was characterized as form-stable PCM. From differential scanning calorimetry (DSC) analysis, the melting and freezing temperatures and latent heats of the form-stable PCM were measured as 60.88 and 60.81 °C and 148.36 and 149.66 J/g, respectively. Thermal cycling test showed that the composite PCM has good thermal reliability although it was subjected to 3000 melting/freezing cycles. Fourier transformation infrared (FT-IR) spectroscopic investigation indicated that it has good chemical stability after thermal cycling. Thermal conductivities of PA/EG composites including different mass fractions of EG (5%, 10%, 15% and 20%) were also measured. Thermal conductivity of form-stable PA/EG (80/20 w/w%) composite (0.60 W/mK) was found to be 2.5 times higher than that of pure PA (0.17 W/mK). Moreover, the increase in thermal conductivity of PA was confirmed by comparison of the melting and freezing times of pure PA with that of form-stable composite. Based on all results, it was concluded that the form-stable PA/EG (80/20 w/w%) has considerable latent heat energy storage potential because of its good thermal properties, thermal and chemical reliability and thermal conductivity.     

Thermal energy storage using a phase change material

A two-dimensional melting process of a solid phase change material is investigated theoretically. The material contained in a rectangular enclosure heated from one side, while all the other sides are assumed to be adiabatic ones. In this study convection mode was considered to be the dominant mode of heat transfer within the melted region, except within the region very close to the solid surface at the bottom where conduction mode was only taken into considerations. It was found that the obtained results are in good agreement with previous ones. Finally the present analysis was used to predict the melted fraction of the phase change material and hence the amount of stored energy.     

Energy storage and solidification of paraffin phase change material embedded with graphite nanofibers

Phase change materials (PCMs) are known to be excellent candidates for thermal energy storage in transient applications. However, enhancement of the thermal conductivity of a paraffin-based PCM is required for effective performance, particularly during solidification where diffusion is the dominant heat transfer mode. This study experimentally examines the effect that graphite nanofibers (GNFs), aspect ratio and power density have on both thermal storage and solidification time of a PCM which is embedded between two sets of aluminum fins. Additionally, a figure of merit is introduced in order to quantify the effectiveness of each of these three parameters with respect to solidification time. GNF enhancement was shown to reduce the maximum temperature in the thermal containment unit (TCU) by 48%. It was also found that for aspect ratios of 1, the GNF enhancement shortens solidification time by as much as 61% over the paraffin samples. This research indicates that GNF impregnation into phase change materials is an effective method for the enhancement of the thermal energy storage and the solidification of paraffin-based phase change materials.     

Investigation of exfoliated graphite nanoplatelets (xGnP) in improving thermal conductivity of paraffin wax-based phase change material

Composite phase change materials (PCM) for latent heat thermal energy storage were made by mixing two different kinds of exfoliated graphite nanoplatelets (xGnP-1 and xGnP-15) into paraffin wax. Direct casting and two roll milling were used to prepare samples. The investigation on the thermal and electrical conductivity of nanocomposites with these two nanoplatelets was performed. Higher thermal conductivity of composite PCM can be achieved with nanofillers of larger aspect ratio, better orientation and lower interface density. The thermal physical properties of the nanocomposites were investigated by differential scanning calorimetry and thermal gravimetric analysis. It was found that the latent heat of the nanocomposites was not adversely affected by the presence of xGnP nanoplatelets and the thermal stability improved.