Structure and thermal properties of expanded graphite/paraffin composite phase change material

Different contents of expanded graphite (EG) composite phase change material (PCM) were prepared by the melt mixing method, taking paraffin as the PCM and EG as the supporting material. Phase compositions of EG, paraffin, and EG/paraffin composite were investigated using X-ray diffraction (XRD). Microstructures of EG and EG/paraffin composite PCMs with different EG contents were observed by a scanning electron microscope (SEM). Thermal properties, such as phase-transition temperature and latent heat of the materials, were determined by differential scanning calorimetry (DSC). Mass loss and thermal properties after 100 heating cycles were measured. The results show that physical absorption exists between paraffin and EG. EG is beneficial for the PCM composite to reduce leakage of paraffin, decrease the phase change temperature and latent heat, and strengthen the thermal stability. The solid–liquid phase change latent heat of materials is larger than that of the solid–solid one. The heating cycle has little effect on the phase-transition temperature and latent heat.     

Analysis of electrical resistivity of expanded graphite/paraffin composite phase change material

采用熔融共混法制备石蜡/膨胀石墨复合相变材料,使用半导体粉末电阻率测试仪对天然鳞片石墨、提纯石墨、可膨胀石墨、石蜡/膨胀石墨复合相变材料在不同压强下的电阻率进行测试。发现所有材料的电阻率都随压强的增加而减小,对导热性能最好的相变材料进行7次重复测试,材料电阻率在0.210～0.535 Ω·cm之间变化,依然小于1 Ω·cm,属于低电阻率材料。根据测试数据计算不同压强情况下相变材料单位体积蓄热量、密度、体积和电阻值。材料的单位体积蓄热量和密度随压强增大而增大,体积和电阻则相反,压强在4～10 MPa之间时物理性能比较稳定,在10 MPa左右时,相变材料电阻值比天然鳞片石墨最大增大884倍、体积1.9倍、密度0.6倍,单位体积蓄热量同比4 MPa时最大增加22.8%,压缩之后单位体积蓄热量提高。说明膨胀石墨/石蜡复合材料属于低电阻率相变材料,应用于沥青路面,能够实现升温和降温的双重效果。     

Recent progress about expanded graphite matrix composite phase change material for energy storage

膨胀石墨基复合相变材料具有导热系数高,储能密度大以及相变过程无液体泄漏等优点,是近年来储能科学领域的研究热点.本文探讨了应用于储热系统的相变材料的性能及分类,并对膨胀石墨及其复合相变材料的制备方法进行了简要分析,最后综述了石蜡类,脂肪酸类,共晶混合物类,聚乙二醇以及乙酰胺等膨胀石墨基复合相变材料的国内外研究进展.     

Preparation and properties of caprylic‐nonanoic acid mixture/expanded graphite composite as phase change material for thermal energy storage

To satisfy the application demands for latent heat storage in the temperature range from 5°C to 15°C, an original composite phase change material (PCM), CA‐NA/EG (caprylic‐nonanoic acid/expanded graphite), was prepared and characterized. For CA‐NA/EG, the mass ratio of CA and NA was 8:2, and the mass percentage of the CA‐NA in CA‐NA/EG composite PCM was determined as 90% by leakage test. The melting and freezing points of the CA‐NA/EG were 6.84°C and 9.34°C, and corresponding latent heats were 108.75 kJ/kg and 107.67 kJ/kg. In addition, its thermal conductivity, thermal stability and reliability were investigated by thermal conductivity apparatus (TCA), thermal gravimetric analyzer (TGA), and accelerated thermal cycle test for 100 melt/freeze cycles, respectively. The results showed that the CA‐NA/EG had a good thermal stability and an excellent thermal reliability. Moreover, the thermal conductivity of CA‐NA/EG had an improvement of 25% than that of the CA‐NA. On the other hand, the accelerated thermal cycle test also indicated that the CA‐NA/EG had no supercooling during all melt/freeze cycles. Therefore, the prepared composite PCM, CA‐NA/EG, can be applied for low‐temperature thermal energy storage owing to its proper melting temperature, acceptable latent heat and thermal conductivity, excellent thermal stability and reliability.     

Thermal property measurement and heat transfer analysis of acetamide and acetamide/expanded graphite composite phase change material for solar heat storage

As a phase change material (PCM), acetamide (AC) can be a potential candidate for energy storage application in the active solar systems. Its utilization is however hampered by poor thermal conductivity. In this work, AC/expanded graphite (EG) composite PCM with 10 wt% (mass fraction) EG as the effective heat transfer promoter was prepared; its thermal properties were studied and compared with those of pure AC. Transient hot-wire tests showed that the addition of 10 wt% EG led to about five-fold increase in thermal conductivity. Investigations using a differential scanning calorimeter revealed that the melting/freezing points shifted from 66.95/42.46 °C for pure AC to 65.91/65.52 °C for AC/EG composite, and the latent heat decreased from 194.92 to 163.71 kJ kg⁻¹. In addition, heat storage and retrieval tests in a latent thermal energy storage unit showed that the heat storage and retrieval durations were reduced by 45% and 78%, respectively. Further numerical investigations demonstrated that the less improvement in heat transfer rate during the storage process could be attributed to the weakened natural convection in liquid (melted) AC because of the presence of EG.     

Stearic acid/polymethylmethacrylate composite as form-stable phase change materials for latent heat thermal energy storage

The aim of this research is to prepare of a novel form-stable composite phase change material (PCM) for the latent heat thermal energy storage (LHTES) in buildings, passive solar space heating or functional fluid by entrapping of SA into PMMA cell through ultraviolet curing dispersion polymerization. The composite PCM was characterized using scanning electron microscope (SEM) and Fourier transformation infrared (FT-IR) analysis technique. The results show that the form-stable microencapsulated PCM with core/shell structure was formed and the maximum encapsulated proportion of SA in the composite was 51.8 wt.% without melted PCM seepage from the composite. In the shape stabilized microencapsulated PCM, the polymer acts as supporting material to form the microcapsule cell preventing the leakage of PCM from the composite and the SA acts as a PCM encapsulated in the cell of PMMA resin. The oxygen atom of carbonyl group of skeleton is interacted with the hydrogen atom of hydroxyl group of SA. Thermal properties, thermal reliability and heat storage/release performance of the composite PCM were determined by differential scanning calorimetry (DSC), FT-IR and thermal cycling test analysis. The melting and freezing temperatures and the latent heats of the composite PCM were measured as 60.4 °C, 50.6 °C and 92.1 J/g, 95.9 J/g, respectively. The results of DSC, FT-IR and thermal cycling test are all show that the thermal reliability of the composite PCM has an imperceptible change. This conclusion indicates that the composite has a good thermal and chemical stability.     

Micro-encapsulated paraffin/high-density polyethylene/wood flour composite as form-stable phase change material for thermal energy storage

Six novel polymer-based form-stable composite phase change materials (PCMs), which comprise micro-encapsulated paraffin (MEP) as latent heat storage medium and high-density polyethylene (HDPE)/wood flour compound as supporting material, were prepared by blending and compression molding method for potential latent heat thermal energy storage (LHTES) applications. Micro-mist graphite (MMG) was added to improve thermal conductivities. The scanning electron microscope (SEM) images revealed that the form-stable PCMs have homogeneous constitution and most of MEP particles in them were undamaged. Both the shell of MEP and the matrix prevent molten paraffin from leakage. Therefore, the composite PCMs are described as form-stable PCMs. The differential scanning calorimeter (DSC) results showed that the melting and freezing temperatures as well as latent heats of the prepared form-stable PCMs are suitable for potential LHTES applications. Thermal cycling test indicated the form-stable PCMs have good thermal stability although it was subjected to 100 melt–freeze cycles. The thermal conductivity of the form-stable PCM was increased by 17.7% by adding 8.8 wt% MMG. The results of mechanical property test indicated that the addition of MMG has no negative influence on the mechanical properties of form-stable composite PCMs. Taking one with another, these novel form-stable PCMs have the potential for LHTES applications in terms of their proper phase change temperatures, improved thermal conductivities, outstanding leak tightness of molten paraffin and good mechanical properties.     

Preparation and thermal energy properties of paraffin/halloysite nanotube composite as form-stable phase change material

Phase change materials (PCMs) have attracted extensively interests in solar storage. In the study, we prepared a new kind of composite PCM by impregnating paraffin (P) into halloysite nanotube. The as-prepared composite PCM was characterized by TEM, FT-IR and DSC analysis techniques. The composite can absorb paraffin as high as 65 wt.% and maintain its original shape perfectly without any paraffin leakage after subjected to 50 melt–freeze cycles. The melting temperature and latent heat of composite (P/HNT: 65/35 wt.%) were determined as 57.16 °C and 106.54 J/g by DSC. Graphite was added into the P/HNT composite to improve thermal storage performance, and the melting time and freezing time of the composite were reduced by 60.78% and 71.52% compared with the composite without graphite, respectively. Due to its high adsorption capacity, high heat storage capacity, good thermal stability and simple preparation method, the composite can be considered as cost-effective latent heat storage material for practical application.     

Microstructure and thermal properties of a paraffin/expanded graphite phase-change composite for thermal storage

A paraffin/expanded graphite phase-change composite for thermal storage was prepared and its thermal properties were studied using differential scanning thermal calorimetry. The paraffin was uniformly absorbed in the porous network of the expanded graphite. Results showed that the phase-change temperature did not change with a change in the amount of paraffin present, whereas the latent heat of the phase change was increased with increasing paraffin content. There was no exudation of paraffin liquid during the solid–liquid phase change.     

铝/石蜡复合相变材料蓄热性能的数值模拟

相变储能材料由于其具有周期性储存和释放能量的特点,在电池热管理、太阳能发电等领域应用广泛,然而由于导热系数低的原因限制了其进一步的应用.高导热率泡沫材料的添加为解决这一不足提供了一种有效的方法.采用三周期性极小曲面(triply periodic minimal surface,TPMS)生成泡沫铝骨架,基于孔隙尺度数...     

Photo-to-thermal conversion and energy storage of lauric acid/expanded graphite composite phase change materials

To make better use of solar energy, lauric acid/expanded graphite (LA/EG) composite phase change materials (PCMs) were synthesized to collect and store solar energy as latent heat thermal energy. The results of thermal characteristics show that when the mass fraction of EG is 5%, 10%, and 15%, the latent heat of LA/EG is 164.5, 156.9, and 148.0 J/g, and the thermal conductivity is 2.73, 7.98, and 10.54 W/(m·K). Leakage test shows that LA/EG PCMs with EG mass fraction of 10% and 15% are form stable after phase change. One thousand thermal cycles prove good thermal reliability of LA/EG. TG analysis indicates LA/EG PCMs have good thermal stability within operating temperature range. The Ultraviolet-visible spectra reveal that the absorbance of LA/EG composite PCMs would increase as the mass fraction of EG increases. Photothermal conversion experiment results indicate that the photothermal conversion efficiency of LA/EG composite PCMs increases as the mass fraction of EG increases, and the efficiency can reach 95% when the mass fraction of EG is 15%. Moreover, it was also found that the process of photothermal conversion can be accelerated with stronger illumination intensity or smaller heat transfer size. All the results show that the prepared LA/EG PCMs can convert solar energy into thermal energy and store it in the form of latent heat at the same time, which indicates it has promising prospect in the application of solar energy conversion and storage.     

Thermal properties of paraffin/graphite composite phase change materials in battery thermal management system

Abstract

The thermal properties of paraffin/graphite composite phase change materials for power nickel metal hydride batteries were experimentally investigated. Two different modes for heat dissipation were designed in this experimental study: air cooling and cooling with phase change materials. Paraffin/graphite composite phase change thermal energy storage materials were prepared and tested by differential scanning calorimetry. It appeared that the battery thermal management system with phase change materials had better performance than air cooling, especially when the scale of paraffin/graphite composite material approximates 4:1.     

Capric-myristic acid/vermiculite composite as form-stable phase change material for thermal energy storage

Phase change materials (PCMs) can be incorporated with building materials to obtain novel form-stable composite PCM which has effective energy storage performance in latent heat thermal energy storage (LHTES) systems. In this study, capric acid (CA)-myristic acid (MA) eutectic mixture/vermiculite (VMT) composite was prepared as a novel form-stable PCM using vacuum impregnation method. The composite PCM was characterized using scanning electron microscope (SEM) and Fourier transformation infrared (FT-IR) analysis technique. Thermal properties and thermal reliability of the composite PCM were determined by differential scanning calorimetry (DSC) analysis. The CA-MA eutectic mixture could be retained by 20 wt% into pores of the VMT without melted PCM seepage from the composite and therefore, this mixture was described as form-stable composite PCM. Thermal cycling test showed that the form-stable composite PCM has good thermal reliability and chemical stability although it was subjected to 3000 melting/freezing cycling. Thermal conductivity of the form-stable CA-MA/VMT composite PCM was increased by about 85% by introducing 2 wt% expanded graphite (EG) into the composite. The increase in thermal conductivity was confirmed by comparison of the melting and freezing times of the CA-MA/VMT composite with that of CA-MA/VMT/EG composite. The form-stable PCM including EG can be used as energy absorbing building material such as lightweight aggregate for plaster, concrete compounds, fire stop mortar, and component of interior fill for wallboards or hollow bricks because of its good thermal properties, thermal and chemical reliability and thermal conductivity.     

石蜡基复合相变储热材料的导热性能

为提高石蜡作为固-液相变储热材料的导热性能,在石蜡(PW)中掺加高导热系数的碳纳米管(CNTs),制备了碳纳米管-石蜡复合相变材料(PW-CNTs).为进一步增强PW-CNTs的传热性能,通过内置金属网结构,利用金属网的高导热性,加快PW-CNTs作为相变材料的充放热速率.测试了PW-CNTs的熔点和相变潜热、导热系数以及置入金属网前后的充放热时间.结果显示,PW-CNTs的导热系数较石蜡得到显著提高,其中掺加10％(质量分数)CNTs的复合材料的固态、液态导热系数平均分别提高31.4％、40.2％.置入金属网结构后,PW-CNTs的充放热时间至少分别缩短了40.3％和30.2％.此外,碳纳米     

Thermal stability,latent heat and flame retardant properties of the thermal energy storage phase change materials based on paraffin/high density polyethylene composites

In the present work, the thermal energy storage phase change materials (PCM) based on paraffin/high density polyethylene (HDPE) composites were prepared by using twin-screw extruder technique. The morphology and properties of the PCM composites based on the flame retardant system with expanded graphite (EG) and ammonium polyphosphate (APP) were characterized by Scanning electron microscope (SEM), Differential scanning calorimeter (DSC), Thermogravimetric analyses (TGA) and Cone calorimeter tests. It was observed from SEM images that paraffin dispersed well in the three-dimensional net structure formed by the HDPE. The SEM images also indicated that the EG and APP were well dispersed in the PCM composites. The DSC measurements indicated that the additives of flame retardant had little effect on the temperatures of phase change peaks and thermal energy storage property. The TGA results showed that the loadings of the EG and APP increased the temperature of the maximum weight loss and the charred residue of the PCM composites at 650 °C, contributing to the improved thermal stability properties. It was revealed from the Cone calorimeter tests that the peak of heat release rate (PHRR) decreased significantly. To further investigate the synergistic effect between the EG and APP, it was observed from SEM images that the homogeneous and compact charred residue structure after combustion contributed to the enhanced thermal stability, improved flammability and increased self-extinguishing properties of the PCM composites.     

Numerical analysis of latent heat thermal energy storage using encapsulated phase change material for solar thermal power plant

Thermal energy storage improves the load stability and efficiency of solar thermal power plants by reducing fluctuations and intermittency inherent to solar radiation. This paper presents a numerical study on the transient response of packed bed latent heat thermal energy storage system in removing fluctuations in the heat transfer fluid (HTF) temperature during the charging and discharging period. The packed bed consisting of spherical shaped encapsulated phase change materials (PCMs) is integrated in an organic Rankine cycle-based solar thermal power plant for electricity generation. A comprehensive numerical model is developed using flow equations for HTF and two-temperature non-equilibrium energy equation for heat transfer, coupled with enthalpy method to account for phase change in PCM. Systematic parametric studies are performed to understand the effect of mass flow rate, inlet charging system, storage system dimension and encapsulation of the shell diameter on the dynamic behaviour of the storage system. The overall effectiveness and transient temperature difference in HTF temperature in a cycle are computed for different geometrical and operational parameters to evaluate the system performance. It is found that the ability of the latent heat thermal energy storage system to store and release energy is significantly improved by increasing mass flow rate and inlet charging temperature. The transient variation in the HTF temperature can be effectively reduced by decreasing porosity.     

Thermal properties and crystallization kinetics of pentaglycerine/graphene nanoplatelets composite phase change material for thermal energy storage

Solid-solid phase change materials (SSPCMs) used in thermal energy storage (TES) system attract much attention in recent days. Here, graphene nanoplatelets (GnPs) were introduced into pentaglycerine (PG) with mass ratios of 1 wt%, 2 wt%, and 4 wt% to obtain PG/GnPs PCMs. The structure and thermal property of PG/GnPs PCMs were characterized by SEM, XPS, FT-IR, POM, DSC, thermal conductivity tester, and heat transfer performance test system. The effect of GnPs on the crystallization kinetic of PG was investigated by isoconversional method. The results indicated that PG and GnPs were uniformly mixed together by physical reaction. GnPs reduced the subcooling and enhanced the thermal conductivity of the PG/GnPs. The heat transfer rate of PG/GnPs was improved during to the high thermal conductivity. Crystallization kinetic results presented that the activation energy increases with the GnP content. In summary, GnPs improved the thermal behaviors of PG.     

Numerical investigation on latent heat thermal energy storage in a phase change material using a heat exchanger

The use of a heat exchanger using phase change material (PCM) is an example of latent heat thermal energy storage (LHTES). In this study, the charging of PCM (RT50) is studied in a double pipe heat exchanger. The designing of the heat exchanger needs to be optimized for operating and boundary conditions to store latent heat efficiently. The size of the equipment and the amount of PCM are also important to calculate the latent heat storage capacity of the LHTES device. In this study, the amount of PCM taken is quite high to avoid sensible heat transfer and to maximize the heat content of PCM. The charging process of PCM is numerically simulated using an enthalpy-porosity model. The study includes the effect of inlet temperature and flow rate of high-temperature-fluid (HTF) and concludes that both play an important role in determining the charging time. The continuous increase in inlet temperature of HTF can decrease the charging time of PCM in the heat exchanger. However, the continuous increase in the HTF flow rate cannot show the same effect. The charging time can only be minimized with a specified flow rate regime for a specific inlet temperature of HTF. These factors consequently affect the efficiency of the heat exchanger.     

Fatty acid eutectic/polymethyl methacrylate composite as form-stable phase change material for thermal energy storage

This work is focused on the preparation and characterization of fatty acid eutectic/polymethyl methacrylate (PMMA) form-stable phase change material (PCM). Capric acid (CA), lauric acid (LA), myristic acid (MA) and stearic acid (SA) were selected to prepare binary fatty acid eutectic for the sake of decreasing the phase change temperature. Using the method of self-polymerization, CA–LA, CA–MA, CA–SA and LA–MA eutectics acting as the heat-absorbing materials and PMMA serving as the supporting material were compounded in the ratio of 50/50 wt.%. The relations between mass fraction of LA–MA eutectic and latent heat and compressive strength of LA–MA/PMMA composite were discussed, and the feasible maximum mass fraction of LA–MA eutectic was determined to be 70%. CA–LA/PMMA, CA–MA/PMMA, CA–SA/PMMA and LA–MA/PMMA composites were examined to investigate their potential application in building energy conservation. Scanning electron microscope and polarizing optical microscope observations showed that fatty acid eutectic was coated by PMMA thus the composite remained solid when the sample was heated above the melted point of the fatty acid. Fourier-transform infrared results indicated that fatty acid and PMMA had no chemical reaction and exhibited good compatibility with each other. According to the differential scanning calorimetry results, phase change temperatures of CA–LA/PMMA, CA–MA/PMMA, CA–SA/PMMA and LA–MA/PMMA composites were 21.11 °C, 25.16 °C, 26.38 °C and 34.81 °C and their latent heat values were determined to be 76.3 kJ/kg, 69.32 kJ/kg, 59.29 kJ/kg and 80.75 kJ/kg, respectively. Moreover, thermal stability and expansibility of the form-stable PCMs were characterized by thermogravimetric analysis and volume expansion coefficient respectively, and the results indicated that the composites were available for building energy conservation.     

PolyHIPE composite based-form stable phase change material for thermal energy storage

A novel shape-stabilized n-hexadecane/polyHIPE composite phase change material (PCM) was designed and thermal energy storage properties were determined. Porous carbon-based frameworks were produced by polymerization of styrene-based high internal phase emulsions (HIPEs) in existence of the surface modified montmorillonite nanoclay. The morphological and mechanical properties of the obtained polyHIPEs were investigated by scanning electron microscopy analysis and the compression test, respectively. The polyHIPE composite with the best pore morphology and the highest compression modulus was determined as a framework to prepare the form stable n-hexadecane/polyHIPE composite phase change material using the one-step impregnation method. The chemical structure and morphologic property of composite PCM was investigated by FT-IR and polarized optical microscopy analysis. Thermal stability of the form-stable PCM (FSPCM) was examined by TG analysis. The n-hexadecane fraction engaged into the carbon foam skeleton was found of as 55 wt% from TG curve. differential scanning calorimetry analysis was used for determining melting temperature and latent heat storage capacity of FSPCM and these values were determined as (26.36°C) and (143.41 J/g), respectively. The results indicated that the obtained composite material (FSPCM) has a considerable potential for low temperature (18°C-30°C) thermal energy storage applications with its thermal energy storage capacity, appropriate phase change temperatures and high thermal stability.