Experimental Performance of R-134a-Filled and Water-Filled Loop Heat Pipe Heat Exchangers

Experimental investigations were conducted to determine the thermal performances of an R-134a-filled thermosyphon heat pipe heat exchanger (THPHE) and a water-filled loop heat pipe heat exchanger (LHPHE) for hot and cold energy recovery for air conditioning purposes. For such applications, the heat pipe heat exchangers are operated at low temperatures. Both exchangers were operated in the countercurrent flow mode. This article presents the experimental results obtained. The results showed that heat transfer rate increased as evaporator inlet temperature increased and as both evaporator and condenser velocities increased. The overall effectiveness for the THPHE ranged from 0.8 to a minimum of about 0.5, while for the LHPHE it ranged from 0.9 to 0.3. Overall effectiveness was found to approach a minimum when both air streams have equal velocities.     

Experimental investigation of a pulsating heat pipe for hybrid vehicle applications

This paper deals with the experimental results of an unlooped pulsating heat pipe (PHP) developed and tested in an electronic thermal management field with hybrid vehicle applications in mind. The 2.5 mm inner tube diameter device was cooled by an air heat exchanger to replicate the environment of a vehicle.In order to characterize this pulsating heat pipe, four working fluids have been tested. They are acetone, methanol, water, and n-pentane, with applied thermal power ranging from 25 W to 550 W, air temperature ranging from 10 °C to 60 °C and air velocity ranging from 0.25 m s^?1 to 2 m s^?1. Three inclinations have also been tested according to their horizontal positions: +45° (condenser above the evaporator), 0° and ?45° (condenser below the evaporator).Among the different results, some of the most revelatory were obtained with regard to unfavourable inclination (?45°), for which the performances were very interesting considering a terrestrial application. On the other hand, one also observed low temperature limitations for water as a working fluid and degradation of performances for n-pentane tested at 60 °C air temperature. On an overall basis, however, it should be noted that the PHP functioned with high reliability and reproducibility and without any failure during the start-up or working stage.     

Air heat exchangers with long heat pipes: Experiments and predictions

This paper presents measurements and predictions of a heat pipe-equipped heat exchanger with two filling ratios of R134a, 19% and 59%. The length of the heat pipe, or rather thermosyphon, is long (1.5 m) as compared to its diameter (16 mm). The airflow rate varied from 0.4 to 2.0 kg/s. The temperatures at the evaporator side of the heat pipe varied from 40 to 70 °C and at the condenser part from 20 to 50 °C. The measured performance of the heat pipe has been compared with predictions of two pool boiling models and two filmwise condensation models. A good agreement is found. This study demonstrates that a heat pipe equipped heat exchanger is a good alternative for air–air exchangers in process conditions when air–water cooling is impossible, typically in warmer countries.     

Heat extraction from salinity-gradient solar ponds using heat pipe heat exchangers

This paper presents the results of experimental and theoretical analysis on the heat extraction process from solar pond by using the heat pipe heat exchanger. In order to conduct research work, a small scale experimental solar pond with an area of 7.0 m² and a depth of 1.5 m was built at Khon Kaen in North-Eastern Thailand (16°27′N102°E). Heat was successfully extracted from the lower convective zone (LCZ) of the solar pond by using a heat pipe heat exchanger made from 60 copper tubes with 21 mm inside diameter and 22 mm outside diameter. The length of the evaporator and condenser section was 800 mm and 200 mm respectively. R134a was used as the heat transfer fluid in the experiment. The theoretical model was formulated for the solar pond heat extraction on the basis of the energy conservation equations and by using the solar radiation data for the above location. Numerical methods were used to solve the modeling equations. In the analysis, the performance of heat exchanger is investigated by varying the velocity of inlet air used to extract heat from the condenser end of the heat pipe heat exchanger (HPHE). Air velocity was found to have a significant influence on the effectiveness of heat pipe heat exchanger. In the present investigation, there was an increase in effectiveness by 43% as the air velocity was decreased from 5 m/s to 1 m/s. The results obtained from the theoretical model showed good agreement with the experimental data.     

Experimental investigation of cryogenic oscillating heat pipes

A novel cryogenic heat pipe, oscillating heat pipe (OHP), which consists of an 4 × 18.5 cm evaporator, a 6 × 18.5 cm condenser, and 10 cm length of adiabatic section, has been developed and experimental characterization conducted. Experimental results show that the maximum heat transport capability of the OHP reached 380 W with average temperature difference of 49 °C between the evaporator and condenser when the cryogenic OHP was charged with liquid nitrogen at 48% (v/v) and operated in a horizontal direction. The thermal resistance decreased from 0.256 to 0.112 while the heat load increased from 22.5 to 321.8 W. When the OHP was operated at a steady state and an incremental heat load was added to it, the OHP operation changed from a steady state to an unsteady state until a new steady state was reached. This process can be divided into three regions: (I) unsteady state; (II) transient state; and (III) new steady state. In the steady state, the amplitude of temperature change in the evaporator is smaller than that of the condenser while the temperature response keeps the same frequency both in the evaporator and the condenser. The experimental results also showed that the amplitude of temperature difference between the evaporator and the condenser decreased when the heat load increased.     

Study on the heat-flow controllable heat exchanger (1st report): Thermal characteristics of heat-flow controllable heat exchanger

To regulate temperature in passive solar houses and green houses, the authors have developed a heat exchanger capable of controlling the heat flow. It has a thermal switch mechanism without mechanically moving parts. It consists of an evaporator, a condenser, a vapor passage pipe, a liquid return pipe having an inverted-U-pipe, and a heater mounted on the inverted-U-pipe. The heat exchanger can transfer, or reduce to zero, heat from the evaporator to the condenser by regulating a slight heater input. The authors have fabricated a model of the heat-flow controllable heat exchanger to examine its thermal switching and heat exchange characteristics, and then compared the obtained results with calculation results. It was clarified that the experimental results agree with the calculation results.     

Thermal performance of screen mesh wick heat pipes using water-based copper nanofluids

Fairly stable surfactant free copper–distilled water nanofluids are prepared using prolonged sonication and homogenization. Thermal conductivity of the prepared nanofluid displays a maximum enhancement of ～15% for 0.5 wt% of Cu loading in distilled water at 30 °C. The wall temperature distributions and the thermal resistances between the evaporator and the condenser sections of a commercial screen mesh wick heat pipe containing nanofluids are investigated for three different angular position of the heat pipe. The results are compared with those for the same heat pipe with water as the working fluid. The wall temperatures of the heat pipes decrease along the test section from the evaporator section to the condenser section and increase with input power. The average evaporator wall temperatures of the heat pipe with nanofluids are much lower than those of the heat pipe with distilled water. The thermal resistance of the heat pipe using both distilled water and nanofluids is high at low heat loads and reduces rapidly to a minimum value as the applied heat load is increased. The thermal resistance of the vertically mounted heat pipe with 0.5 wt% of Cu–distilled water nanofluid is reduced by ～27%. The observed enhanced thermal performance is explained in light of the deposited Cu layer on the screen mesh wick in the evaporator section of the heat pipe.     

Improving heat recovery using retrofitted heat pump in air handling unit with energy wheel

The world is facing a challenge to reduce energy use to meet the environmental goals set for the future. One factor that has a great impact on the energy performance of buildings is the ventilation losses. To handle these losses, heat recovery systems with rotating heat exchanger are often implemented. These systems have been shown to recover about 60–70% of the energy in the exhaust air on an annual basis.After a heat recovery system is installed it is hard to improve the efficiency of the installed recovery system with an acceptable economic payback period. In the present paper one way to improve the energy performance of a building with this type of heat recovery system by the use of a heat pump is investigated by simulations in TrnSys.The heat pump system is arranged so that the evaporator is connected to a heat exchanger mounted in the exhaust airstream after the energy wheel, and the condenser of the heat pump is mounted so that the temperature of return water from the heating coil is increased.The simulations show that there is a possibility to increase the heat recovery rate of the air handling unit in a significant way by retrofitting a heat pump to the system.     

Experimental investigation of wraparound loop heat pipe heat exchanger used in energy efficient air handling units

Building legislation along with environmental and comfort concerns are increasingly driving designers of building services and air conditioning equipment towards more energy efficient solutions. Heat pipe technology is emerging as a viable, efficient and environmentally-sound technology for applications in efficient air handling unit designs. In this paper, an experimental investigation on the thermal performance of an air-to-air heat exchanger, which utilises heat pipe technology, will be presented. The heat exchanger consisted of 7 loop heat pipes with finned evaporator and condenser sections. The heat exchanger was fully instrumented to test for the effect of the variation of heat load and the air velocity, through the heat exchanger, on the overall thermal resistance of the loops. The values of the effectiveness of the heat pipe heat exchanger are shown to vary with the air velocity as expected but the results also allow the prediction of effectiveness variation with the heat load and operating temperature (previously assumed to be constant). The results allow an interpretation of the overall thermal performance of each loop heat pipe as a function of the load and air velocity. The paper concludes with a theoretical analysis of the energy savings that would be expected when utilising the technology in a representative application.     

Exergoeconomic analysis of condenser type heat exchangers

In this study, an exergoeconomic analysis of condenser type parallel flow heat exchangers is presented. Exergy losses of the heat exchanger and investment and operation expenses related to this are determined with functions of steam mass flow rate and water exit temperature at constant values of thermal power of the heat exchanger at 75240 W, cold water mass flow rate and temperature. The inlet temperature of water is 18 °C and exit temperatures of water are varied from 25 °C to 36 °C. The values of temperature and pressure of saturated steam in the condenser are given to be T_con=47 ° C and P_con=10.53 kPa. Constant environment conditions are assumed. Annual operation hour and unit price of electrical energy are taken into account for determination of the annual operation expenses. Investment expenses are obtained according to the variation of heat capacity rate and logarithmic mean temperature difference and also heat exchanger dimension determined for each situation. The present analysis is hoped to be useful in determining the effective parameters for the most appropriate exergy losses together with operating conditions and in finding the optimum working points for the condenser type heat exchangers.     

An axial heat transfer analytical model for capillary-pumped loop vapor line temperature distributions

This paper aims to study the capillary-pumped loop (CPL) vapor line temperature distributions. A simple axial heat transfer method is developed to predict the vapor line temperature from evaporator outlet to condenser inlet. CPL is a high efficiency two-phase heat transfer device. Since it does not need any other mechanical force such as pump, furthermore, it might be used to do the thermal management of high power electronic component such as spacecraft, notebook and computer servers. It is a cyclic circulation pumped by capillary force, and this force is generated from the fine porous structure in evaporator. A novel semi-arc porous evaporator to CPL in 1U server is designed on the ground with a horizontal position and scale down the whole device to the miniature size. From the experimental results, the CPL could remove heat 90 W in steady-state and keep the heat source temperature about 70 °C. Finally, a good agreement between the simulation and experimental values has been achieved. Comparing with experiment and simulation results, the deviation values of the distributions of the condenser inlet temperature are less than 8%.     

Waste heat recovery using heat pipe heat exchanger (HPHE) for surgery rooms in hospitals

Research has been carried out on the theory, design and construction of heat pipes, especially their use in heat pipe heat exchangers for energy recovery, reduction of air pollution and environmental conservation. A heat pipe heat exchanger has been designed and constructed for heat recovery in hospital and laboratories, where the air must be changed up to 40 times per hour. In this research, the characteristic design and heat transfer limitations of single heat pipes for three types of wick and three working fluids have been investigated, initially through computer simulation. Construction of heat pipes, including washing, inserting the wick, creating the vacuum, injecting the fluid and installation have also been carried out. After obtaining the appropriate heat flux, the air-to-air heat pipe heat exchanger was designed, constructed and tested under low temperature (15–55°C) operating conditions, using methanol as the working fluid. Experimental results for absorbed heat by the evaporator section are very close to the heat transfer rate obtained from computer simulation. Considering the fact that this is one of the first practical applications of heat pipe heat exchangers, it has given informative results and paved the way for further research.     

System optimization and experimental research on air source heat pump water heater

This paper deals with the system optimization of air source heat pump water heater (ASHPWH), including calculating and testing. The ASHPWH system consists of a heat pump, a water tank and connecting pipes. Air energy is absorbed at the evaporator and pumped to storage tank via a Rankine cycle. The coil pipe/condenser releases condensing heat of the refrigerant to the water side. An ASHPWH using a rotary compressor heated the water from initial temperature to the set temperature (55 °C). The capillary tube length, the filling quantity of refrigerant, the condenser coil tube length and system matching are discussed accordingly. From the testing results, it could be seen that the system performance COP could be improved obviously.     

Performance assessment of a direct expansion air conditioner working with R407C as an R22 alternative

This paper presents an experimental investigation of a direct expansion air conditioner working with R407C as an R22 alternative. Experiments are conducted on a vapor compression refrigeration system using air as a secondary fluid through both the evaporator and the condenser. The influences of the evaporator air inlet temperature (20–32 °C), the evaporator air flow rate (250–700 m³/h) and the evaporator air humidity ratio (9 and 14.5 g_wv/kg_a) at the condenser air temperature and volume flow rate of 35 °C and 850 m³/h, respectively on the system performance are investigated. Experimental results revealed that the evaporator air inlet temperature has pronounced effects on the air exit temperatures, pressures of the evaporator and the condenser, cooling capacity, condenser heat load, compressor pressure ratio and the COP of both refrigerants at humidity ratios of 9 and 14.5 g_wv/kg_a. Significant effects of the evaporator air flow rate are also gathered on the preceding parameters at the same values of mentioned-humidity ratios. The best performance, in terms of operating parameters as well as COP, can be accomplished using R22 compared to R407C. The inlet humidity ratio affects dramatically the performance of vapor compression system using R22 and R407C. The raising up humidity ratio from 9 to 14.5 g_wv/kg_a leads to an augmentation in the average cooling capacity by 29.4% and 38.5% and an enhancement in the average COP by 30% and 24.1% for R22 and R407C, respectively.     

Experimental study of a solid adsorption cooling system using flat-tube heat exchangers as adsorption bed

In this paper, a solid adsorption cooling system with silica gel as the adsorbent and water as the adsorbate was experimentally studied. To reduce the manufacturing costs and simplify the construction of the adsorption chiller, a vacuum tank was designed to contain the adsorption bed and evaporator/condenser. Flat-tube type heat exchangers were used for adsorption beds in order to increase the heat transfer area and improve the heat transfer ability between the adsorbent and heat exchanger fins. Under the standard test conditions of 80 °C hot water, 30 °C cooling water, and 14 °C chilled water inlet temperatures, a cooling power of 4.3 kW and a coefficient of performance (COP) for cooling of 0.45 can be achieved. It has provided a specific cooling power (SCP) of about 176 W/(kg adsorbent). With lower hot water flow rates, a higher COP of 0.53 can be achieved.     

Startup characteristics of a vertically placed high‐temperature heat pipe fin

In order to observe startup characteristics, a vertically installed high‐temperature heat pipe fin was tested. The temperature curves during the startup process are given. It was found that the evaporator bottom temperature in the high‐temperature heat pipe fin with a constant heat input increased very quickly over time. The temperature at the evaporator top and the condenser temperature lagged behind the temperature of the evaporator bottom. The evaporator outlet temperature coincided with the condenser middle temperature. The temperature at the end of the condenser exhibited a phenomenon of temperature pulsation. If the high‐temperature heat pipe fin was placed horizontally for a certain period of time and then tested in its vertical position, the temperature pulsation phenomenon at the condenser disappeared and a good isothermal condition emerged. Further analysis showed that larger heat inputs yielded faster startups and weaker pulsation during the startup period. © 2004 Wiley Periodicals, Inc. Heat Trans Asian Res, 33(6): 411–416, 2004; Published online in Wiley InterScience ( www.interscience.wiley.com ). DOI 10.1002/htj.20022     

Theoretical and experimental investigation of a heat pipe heat exchanger for energy recovery of exhaust air

Heat pipes and two-phase thermosyphon systems are passive heat transfer systems that employ a two-phase cycle of a working fluid within a completely sealed system. Consequently, heat exchangers based on heat pipes have low thermal resistance and high effective thermal conductivity, which can reach up to the order of (10⁵ W/(m K)). In energy recovery systems where the two streams should be unmixed, such as air-conditioning systems of biological laboratories and operating rooms in hospitals, heat pipe heat exchangers (HPHEs) are recommended. In this study, an experimental and theoretical study was carried out on the thermal performance of an air-to-air HPHE filled with two refrigerants as working fluids, R22 and R407c. The heat pipe heat exchanger used was composed of two rows of copper heat pipes in a staggered manner, with 11 pipes per row. Tests were conducted at different airflow rates of 0.14, 0.18, and 0.22 m³/h, evaporator inlet-air temperatures of 40, 44, and 50°C, filling ratios of 45%, 70%, and 100%, and ratios of heat capacity rate of the evaporator to condenser sections (C_e/C_c) of 1 and 1.5. For HPHE's steady-state operation, a mathematical model for heat-transfer performance was set and solved using MATLAB. Results illustrated that the heat transfer rate was in direct proportion with the evaporator inlet-air temperature and flow rate. The highest HPHE's effectiveness was obtained at a 100% filling ratio and (C_e/C_c) of 1.5. The predicted and experimental values of condenser outlet-air temperature were in good agreement, with a maximum difference of 3%. HPHE's effectiveness was found to increase with the increase in evaporator inlet-air temperature and number of transfer units (NTU) and with the decrease in airflow rate, up to 33% and 20% for refrigerants R22 and R407c, respectively. Refrigerant R22 was the superior of the two refrigerants investigated.     

Use of oscillating heat pipe technique as extended surface in wire-on-tube heat exchanger for heat transfer enhancement

This paper presents the performance of a wire-on-tube heat exchanger of which the wire is an oscillating heat pipe. The experiments for this heat exchanger were performed in a wind tunnel by exchanging heat between hot water flowing inside the heat exchanger tubes and air stream flowing across the external surface. R123, methanol and acetone were selected as working fluids of the oscillating heat pipe. The inlet water temperature was varied from 45 to 85 °C while the inlet air temperature was kept constant at 25 °C.     

Experimental Study of Condensation in a Shell and Tube Heat Exchanger in the Presence of a Noncondensable Gas

In this paper, an experimental study of the condensation of water vapor from a binary mixture of air and low‐grade steam has been depicted. The study is based upon diffusion heat transfer in the presence of high concentration of noncondensable gas. To simplify the study, experimental analysis is supported by empirical solutions. The experimental setup is custom designed for testing a new shell and tube type heat exchanger supplied by the manufacturer. Air–vapor mixture at 80 °C (max) and 20.2% relative humidity enters the heat exchanger at a mass flow rate of 480 kg/h and condenses 27 kg/h vapor using cooling water at an inlet temperature of 7 °C to 10 °C and mass flow rate of 3500 kg/h. By using the experimental data of constant inlet air mass fraction, mixture gas velocity, and different volumetric flow rate of the cold fluid, the local heat transfer coefficients are obtained. The main objective of this work is to establish an approximate value for surface area and overall heat transfer coefficient of a horizontal shell and tube condenser used in process space. Under designed working conditions, the condenser is found to work efficiently with 90% vapor condensation by mass.     

Experimental investigation of a vapor compression heat pump used for cooling and heating applications

The present work aims at evaluating the performance characteristics of a vapor compression heat pump (VCHP) for simultaneous space cooling (summer air conditioning) and hot water supply. In order to achieve this objective, a test facility was developed and experiments were performed over a wide range of evaporator water inlet temperature (14:26 °C) and condenser water inlet temperature (22:34 °C). R134a was used as a primary working fluid whereas water was adopted as a secondary heat transfer fluid at both heat source (evaporator) and heat sink (condenser) of the heat pump. Performance characteristics of the considered heat pump were characterized by outlet water temperatures, water side capacities and coefficient of performance (COP) for various operating modes namely: cooling, heating and simultaneous cooling and heating. Results showed that COP increases with the evaporator water inlet temperature while decreases as the condenser water inlet temperature increases. However, the evaporator water inlet temperature has more effect on the performance characteristics of the heat pump than that of condenser water inlet temperature. Actual COP of cooling mode between 1.9 to 3.1 and that of heating mode from 2.9 to 3.3 were obtained. Actual simultaneous COP between 3.7 and 4.9 was achieved.