Low-Temperature Synthesis of Nanocrystalline Titanium Nitride via a Benzene–Thermal Route

A benzene–thermal reaction of TiCl₄ and NaN₃ at 350°–380°C was conducted for the preparation of nanocrystalline TiN. Powder X-ray diffractometry patterns indicated that the powder was cubic-phase TiN with a lattice constant a = 4.23656 Å. Transmission electron microscopy images showed the TiN powders consisted of uniform spherical particles with an average diameter of 50 nm. The binding energies of Ti 2 p 3/2 and N 1 s core levels at the positions of 454.85 and 397.1 eV, respectively, and the Ti:N atomic ratio of 1.08:1.00 were detected by X-ray photoelectron spectra. A possible formation mechanism of TiN was proposed.     

Spark Plasma Sintering of Nano-Sized TiN Prepared from TiO2 by Controlled Hydrolysis of TiCl4 and Ti(O-i-C3H7)4 Solution

Nano-sized TiO₂ powders were prepared by controlled hydrolysis of TiCl₄ and Ti(O-i-C₃H₇)₄ solutions and nitrided in flowing NH₃ gas at 700°–1000°C to form TiN. Nano-sized TiN was densified by spark plasma sintering at 1300°–1600°C to produce TiN ceramics with a relative density of 98% at 1600°C. The microstructure of the etched ceramic surface was observed by SEM, which revealed the formation of uniformly sized 1–2 μm grains in the TiCl₄-derived product and 10–20 μm in the Ti(O-i-C₃H₇)₄-derived TiN. The electric resisitivity and Vickers micro-hardness of the TiN ceramics was also measured.     

Synthesis of Nanocrystalline Aluminum Nitride by Nitridation of δ-Al2O3 Nanoparticles in Flowing Ammonia

Nanocrystalline aluminum nitride (AlN) with surface area more than 30 m²/g was synthesized by nitridation of nanosized δ-Al₂O₃ particles using NH₃ as a reacting gas. The resulting powders were characterized by CHN elemental analysis, X-ray diffraction (XRD), Fourier transform infrared spectra, X-ray photoelectron spectra, field-emission scanning electron microscopy, transmission electron microscopy, and Brunauer–Emmett–Teller surface area techniques. It was found that nanocrystalline δ-Al₂O₃ was converted into AlN completely (by XRD) at 1350°–1400°C within 5.0 h in a single-step synthesis process. The complete nitridation of nanosized alumina at relatively lower temperatures was attributed to the lack of coarsening of the initial δ-Al₂O₃ powder. The effect of precursor powder types on the conversion was also investigated, and it was found that α-Al₂O₃ was hard to convert to AlN under the same conditions.     

Preparation of Titanium Nitride/Alumina Laminate Composites

A preparation route for TiN/Al₂O₃ laminate composites has been described. A water-based process using Al₂O₃ and TiN slurries with solids contents of 40 and 35 vol%, respectively, was used to make TiN and Al₂O₃ tapes. The removal of the binder was monitored by weight-loss measurements in a thermogravimetry unit. Bodies composed of Al₂O₃ and TiN tapes were densified at temperatures of 1400° and 1500°C using the Spark Plasma Sintering^® (SPS) technique. Densities of >98% of the theoretical densities were approached. Crack-free and almost fully densified TiN/Al₂O₃ compacts were prepared by heating the burned-out green bodies to the final sintering temperature (1500°C) at a rate of 100°C/min, and with a holding time of 5–10 min, under a pressure of 75 MPa. The microstructures of the obtained compacts were studied using scanning electron microscopy. Grain sizes in the sintered Al₂O₃ and TiN compacts were similar to those of the precursor powders. Hardness and indentation fracture toughness were measured at room temperature, and the monolithic compacts as well as the laminate composites exhibited anisotropic mechanical behavior; i.e., the cracks propagated much more easily in a direction parallel to the laminas than perpendicular to them.     

Synthesis of Nanocrystalline Titanium Nitride Powders by Direct Nitridation of Titanium Oxide

Nanocrystalline TiN powder has been synthesized by the direct nitridation of nanocrystalline TiO₂ powder. Powder XRD patterns indicated that the TiN nanocrystalline powder could be obtained by nitridation at 800°C for 5 h. TEM micrographs showed that the synthesized TiN powders consisted of uniform spherical particles with an average diameter of ∼20 nm. The effect of the nitridation temperature and holding time on the powder properties is discussed.     

Preparation and Microstructure of a ZrB2–SiC Composite Fabricated by the Spark Plasma Sintering–Reactive Synthesis (SPS–RS) Method

A mixture of Zr, B₄C, and Si powders was adopted to synthesize a ZrB₂–SiC composite using the spark plasma sintering–reactive synthesis (SPS–RS) method. SPS treatments were carried out in the temperature range of 1350°–1500°C under a varying pressure of 20–65 MPa with a 3-min holding time. A dense (∼98.5%) ZrB₂–SiC composite was successfully fabricated at 1450°C for 3 min under 30 MPa. The microstructure of the composite was investigated. The in situ formed ZrB₂ and SiC phases dispersed homogeneously on the whole. The grain size of ZrB₂ and SiC was <5 and 1 μm, respectively. A number of in situ formed ultrafine SiC particles were observed entrapped in the ZrB₂ grains.     

Zirconium Aluminum Carbides: New Precursors for Synthesizing ZrO2–Al2O3 Composites

ZrO₂–Al₂O₃ nanocrystalline powders have been synthesized by oxidizing ternary Zr₂Al₃C₄ powders. The simultaneous oxidation of Al and Zr in Zr₂Al₃C₄ results in homogeneous mixture of ZrO₂ and Al₂O₃ at nanoscale. Bulk nano- and submicro-composites were prepared by hot-pressing as-oxidized powders at 1100°–1500°C. The composition and microstructure evolution during sintering was investigated by XRD, Raman spectroscopy, SEM, and TEM. The crystallite size of ZrO₂ in the composites increased from 7.5 nm for as-oxidized powders to about 0.5 μm at 1500°C, while the tetragonal polymorph gradually converted to monolithic one with increasing crystallite size. The Al₂O₃ in the composites transformed from an amorphous phase in as oxidized powders to θ phase at 1100°C and α phase at higher temperatures. The hardness of the composite increased from 2.0 GPa at 1100°C to 13.5 GPa at 1400°C due to the increase of density.     

Fabrication of TiN/Si3N4 Ceramics by Spark Plasma Sintering of Si3N4 Particles Coated with Nanosized TiN Prepared by Controlled Hydrolysis of Ti(O-i-C3H7)4

TiN-coated Si₃N₄ particles were prepared by depositing TiO₂ on the Si₃N₄ surfaces from Ti(O- i -C₃H₇)₄ solution, the TiO₂ being formed by controlled hydrolysis, then subsequently nitrided with NH₃ gas. A homogeneous TiO₂ coating was achieved by heating a Si₃N₄ suspension containing 1.0 vol% H₂O with the precursor at 40°C. Nitridation successfully produced Si₃N₄ particles coated with 10–20 nm TiN particles. Spark plasma sintering of these TiN/Si₃N₄ particles at 1600°C yielded composite ceramics with a relative density of 96% at 25 vol% TiN and an electrical resistivity of 10⁻³Ω·cm in compositions of 17.5 and 25 vol% TiN/Si₃N₄, making these ceramics suitable for electric discharge machining.     

Preparation of Titanium Nitride Films from Amide Precursors Synthesized by Electrolysis

A TiN precursor solution was synthesized by galvanostatic electrolysis of Ti metal and isopropylamine at a current density of 50 mA·cm⁻² at room temperature. TiN films were prepared by dip-coating of the precursor solution on a Si wafer, followed by two-stage heat treatment at 400°C and a fixed temperature of 800–1200°C in flowing N₂, N₂/NH₃, or NH₃ gas. The TiN films were characterized by XRD, chemical analysis, XPS, and electrical resistivity measurements. The TiN films were composed of uniform grains 20 to 200 nm in size with thicknesses ranging from 300 to 400 nm at temperatures of 800–1200°C. The effect of the heat treatment atmosphere (N₂ and NH₃) on the impurity content, crystallinity, particle size, and electrical resistivity is discussed.     

Oxygen-Enhanced Crystallization of Solution-Derived 12CaO·7Al2O3

12CaO·7Al₂O₃ (C12A7) composed of nanosize cage structure can clathrate oxygen radicals (O⁻) and has a high potential to application of strong oxidizing catalysis. In the present report, we demonstrate a fabrication route to C12A7 fine powders by Chemical Solution Deposition method in order to enhance the catalytic reactivity. Aluminum sec-butoxide, calcium nitrate tetrahydrate, acetylacetone, 2-methoxyethanol, and nitric acid were used as raw materials. Precursor solution was dried and annealed at 800°–900°C in air or O₂ atmosphere. Crystalline C12A7 powders were obtained by annealing at 900°C in O₂ atmosphere. Scanning electron microscope and transmission electron microscope images of the obtained powders revealed C12A7 particles were sintered and formed several micrometer particles with many pores. BET specific surface area of the powders was 4.2 m²/g. Possibility for synthesizing C12A7 powder with higher specific surface area by the solution process was indicated.     

Reduction-Nitridation Synthesis of Titanium Nitride Nanocrystals

Titanium nitride (TiN) particles (8 nm) were prepared via a reduction-nitridation route in an autoclave at 500°C, using TiCl₄, NH₄Cl, and metal Na as reactants. X-ray powder diffraction indicated that the product was a NaCl-type of TiN with a cell constant a = 4.242 Å. Transmission electron microscopy images showed that the TiN particles were 5–10 nm. Raman spectra showed the defect-induced first-order shifts in the TiN nanocrystals.     

Characterization of Photoluminescent (Y1–xEux)2O3 Thin Films Prepared by Metallorganic Chemical Vapor Deposition

The purpose of this study was to identify and correlate the microstructural and luminescence properties of europium-doped Y₂O₃ (Y_{1– x} Eu _x )₂O₃ thin films deposited by metallorganic chemical vapor deposition (MOCVD), as a function of deposition time and temperature. The influence of deposition parameters on the crystallite size and microstructural morphology were examined, as well as the influence of these parameters on the photoluminescence emission spectra. (Y_{1– x} Eu _x )₂O₃ thin films were deposited onto (111) silicon and (001) sapphire substrates by MOCVD. The films were grown by reacting yttrium and europium tris(2,2,6,6-tetramethyl–3,5-heptanedionate) precursors with an oxygen atmosphere at low pressures (5 torr (1.7 × 10³ Pa)) and low substrate temperatures (500°–700°C). The films deposited at 500°C were smooth and composed of nanocrystalline regions of cubic Y₂O₃, grown in a textured [100] or [110] orientation to the substrate surface. Films deposited at 600°C developed, with increasing deposition time, from a flat, nanocrystalline morphology into a platelike growth morphology with [111] orientation. Monoclinic (Y_{1– x} Eu _x )₂O₃ was observed in the photoluminescence emission spectra for all deposition temperatures. The increase in photoluminescence emission intensity with increasing postdeposition annealing temperature was attributed to the surface/grain boundary area-reduction effect.     

Novel Method to Prepare Electroconductive Titanium Nitride–Aluminum Oxide Nanocomposites

A novel method for the preparation of TiN–Al₂O₃nanocomposites was developed. TiN–Al₂O₃nanocomposite powders were prepared by the direct nitridation of TiO₂–Al₂O₃nanocomposite powders that were derived from the simultaneous hydrolysis of tetra-butyl titanate and precipitation of aluminum nitrate. Dense sintered bodies of these TiN–Al₂O₃nanocomposite powders were obtained by hot pressing at 1450°–1650°C and 30 MPa for 60 min. The resistivity of nanocomposite reaches a minimum (1.5 × 10⁻³Ω·cm) at 25 vol% TiN additions. The percolation concentration of nanocomposite is ∼10 vol% TiN.     

Molten-Salt Synthesis of Ba1–xPbxTiO3 in the System BaTiO3–PbCl2

Ba_{1– x} Pb _x TiO₃ powder with a fixed composition was prepared by the reaction of BaTiO₃ powders with molten PbCl₂at various PbCl₂/BaTiO₃ molar ratios at 600° and 800°C in a nitrogen atmosphere. When 0.1 μm powder was used, the reaction was finished when x = 0.9. Two phases of BaTiO₃and a solid solution of Ba_{1– x} Pb _x TiO₃ coexisted, but the final phase gave a solid solution of Ba_{1– x} Pb _x TiO₃ at 800°C. When 0.5 μm powder was used, the two phases coexisted in the products at 600°C at PbCl₂/BaTiO₃= 1.0. A sintered compact of Ba_{1– x} Pb _x TiO₃ powders solid solution was prepared by hot isostatic pressing, and its dielectric constant was measured in the temperature range 20°–550°C.     

The α–β Transformation in Silicon Nitride Single Crystals

Single crystals of α-Si₃N₄ were annealed at 2000°–2150°C. The β phase was detected after annealing at 2150°C only when the crystals were surrounded by MgO·3Al₂O₃ or Y₂O₃ powders. On the other hand, no evidence of the α–β transformation was found when the crystals were annealed without additives. The solution–precipitation mechanism was concluded to be the dominant factor in the α–β transformation of Si₃N₄.     

Low-Temperature Processing of Dense Hydroxyapatite–Zirconia Composites

Hydroxyapatite (HA)–YTZP (2, 5, 7.5, and 10 wt% ZrO₂) composite powders prepared from inorganic precursors were characterized by FTIR, DSC/TG, XRD, and TEM. The calcined powders had HA and t / c -ZrO₂, which undergo structural changes between 650°C and 1050°C. TEM of calcined powder showed larger HA particles (100 nm) and smaller ZrO₂ particles (≤50 nm). HA and HA–2 wt% ZrO₂-sintered samples had 98% density and it was (90–95%) for HA–5, 7.5, and 10 wt% ZrO₂. The bending strength of HA–2wt% ZrO₂ composites was 72 MPa. The grain sizes of HA showed a refinement with ZrO₂ addition.     

Reaction and Formation of Crystalline Silicon Oxynitride in Si–O–N Systems under Solid High Pressure

Oxidized amorphous Si₃N₄ and SiO₂ powders were pressed alone or as a mixture under high pressure (1.0–5.0 GPa) at high temperatures (800–1700°C). Formation of crystalline silicon oxynitride (Si₂ON₂) was observed from amorphous silicon nitride (Si₃N₄) powders containing 5.8 wt% oxygen at 1.0 GPa and 1400°C. The Si₂ON₂ coexisted with β-Si₃N₄ with a weight fraction of 40 wt%, suggesting that all oxygen in the powders participated in the reaction to form Si₂ON₂. Pressing a mixture of amorphous Si₃N₄ of lower oxygen (1.5 wt%) and SiO₂ under 1.0–5.0 GPa between 1000° and 1350°C did not give Si₂ON₂ phase, but yielded a mixture of α,β-Si₃N₄, quartz, and coesite (a high-pressure form of SiO₂). The formation of Si₂ON₂ from oxidized amorphous Si₃N₄ seemed to be assisted by formation of a Si–O–N melt in the system that was enhanced under the high pressure.     

Organothermal Synthesis and Characterization of Nanocrystalline ß-Indium Sulfide

Uniform nanocrystalline β-In₂S₃ powders have been prepared by reacting the reagents at 140°C for 12 h using an organothermal process in nonaqueous solvents. XRD patterns and TEM images showed that the average particle sizes of the powders prepared in toluene and 1,2-dimethoxyethane (DME) were 8 and 16 nm, respectively. The particle sizes of nanocrystalline β-In₂S₃ powders synthesized by the organothermal process can be controlled by choosing different solvents. The specific surface areas of the products obtained in toluene and DME, which were measured by the BET method, were 74.92 and 36.20 m²/g, respectively. The products were analyzed by XPS, atomic absorption, and IR. The formation process of the nanocrystalline β-In₂S₃ has been discussed.     

Mechanical Properties of Hot Isostatically Pressed Zirconia-Toughened Alumina Ceramics Prepared from Coprecipitated Powders

Amorphous Al₂O₃–ZrO₂ composite powders with 5–30 mol% ZrO₂ have been prepared by adding aqueous ammonia to the mixed solution of aqueous aluminum sulfate and zirconium alkoxide containing 2-propanol. Simultaneous crystallization of γ-Al₂O₃ and t -ZrO₂ occurs at 870°–980°C. The γ-Al₂O₃ transforms to α-Al₂O₃ at 1160°–1220°C. Hot isostatic pressing has been performed for 1 h at 1400°C under 196 MPa using α-Al₂O₃– t -ZrO₂ composite powders. Dense ZrO₂-toughened Al₂O₃ (ZTA) ceramics with homogeneous-dispersed ZrO₂ particles show excellent mechanical properties. The toughening mechanism is discussed. The microstructures and t / m ratios of ZTA are examined, with emphasis on the relation between strength and fracture toughness.     

Synthesis of New Nanocrystalline Titanium–Niobium Oxynitride Powders

New titanium–niobium oxynitride (Ti_{1− z} Nb _z O _x N _y ) powders were synthesized by ammonolysis of nanosized TiO₂/Nb₂O₅ composite powders at 700°–900°C for 5 h. The products were characterized by X-ray diffraction (XRD), chemical analysis, and transmission electron microscopy. The results indicated that the as-synthesized powders were pure cubic structures with sizes of 30–60 nm. With increasing value of z , XRD peaks of Ti_{1− z} Nb _z O _x N _y powders tended to shift toward low 2θ angle and the cell parameter showed a linear increase.