Short and long-term behavior of structural concrete with recycled concrete aggregate

Recycling concrete construction waste is a promising way towards sustainable construction. Coarse recycled concrete aggregates have been widely studied in recent years, however only few data have been reported on the use of fine recycled aggregates. Moreover, a lack of reliable data on long-term properties of recycled aggregate concrete has to be pointed out.In this paper the effects of both fine and coarse recycled concrete aggregates on short and long-term mechanical and physical properties of new structural concrete are investigated. The studied concrete mixes have been designed by adjusting and selecting the content and grain size distribution of concrete waste with the goal to obtain medium–high compressive strength with high content of recycled aggregates (ranging from 27% to 63.5% of total amount of aggregates).Time-dependent properties, such as shrinkage and creep, combined with porosity measurements and mechanical investigations are reported as fundamental features to assess structural concrete behavior.     

Effect of natural coarse aggregate type on the physical and mechanical properties of recycled coarse aggregates

Many environmental problems caused by the large volumes of construction and demolition waste (C&DW), the lack of adequate deposition sites and the shortage of natural resources have led to the use of C&DW as replacement of natural aggregates in the production of new concrete. As in the case of natural aggregates, when recycled aggregates are used to manufacture structural concrete, the assessment of their physical, mechanical and durable characteristics is a key issue. The different physical and mechanical properties of the recycled coarse aggregate (RCA) are evaluated. RCA was obtained by crushing conventional concretes with different strength levels (different w/c ratios) containing four different types of natural coarse aggregates (three crushed stones and a siliceous gravel), which differ in shape, composition and surface texture. There is a significant influence of the natural coarse aggregate (NCA) on the properties of RCA, which in many cases is greater than that of the w/c ratio of the source concrete.     

Mechanical behaviour of concrete made with fine recycled concrete aggregates

This paper concerns the use of fine recycled concrete aggregates to partially or globally replace natural fine aggregates (sand) in the production of structural concrete. To evaluate the viability of this process, an experimental campaign was implemented in order to monitor the mechanical behaviour of such concrete. The results of the following tests are reported: compressive strength, split tensile strength, modulus of elasticity and abrasion resistance. From these results, it is reasonable to assume that the use of fine recycled concrete aggregates does not jeopardize the mechanical properties of concrete, for replacement ratios up to 30%.     

Properties of self-compacting concrete prepared with coarse and fine recycled concrete aggregates

In this study, the fresh and hardened properties of self-compacting concrete (SCC) using recycled concrete aggregate as both coarse and fine aggregates were evaluated. Three series of SCC mixtures were prepared with 100% coarse recycled aggregates, and different levels of fine recycled aggregates were used to replace river sand. The cement content was kept constant for all concrete mixtures. The SCC mixtures were prepared with 0, 25, 50, 75 and 100% fine recycled aggregates, the corresponding water-to-binder ratios (W/B) were 0.53 and 0.44 for the SCC mixtures in Series I and II, respectively. The SCC mixtures in Series III were prepared with 100% recycled concrete aggregates (both coarse and fine) but three different W/B ratios of 0.44, 0.40 and 0.35 were used. Different tests covering fresh, hardened and durability properties of these SCC mixtures were executed. The results indicate that the properties of the SCCs made from river sand and crushed fine recycled aggregates showed only slight differences. The feasibility of utilizing fine and coarse recycled aggregates with rejected fly ash and Class F fly ash for self-compacting concrete has been demonstrated.     

Compressive stress–strain behavior of steel fiber reinforced-recycled aggregate concrete

The use of recycled aggregate from construction and demolition waste (CDW) as replacement of fine and coarse natural aggregate has increased in recent years in order to reduce the high consumption of natural resources by the civil construction sector. In this work, an experimental investigation was carried out to investigate the influence of steel fiber reinforcement on the stress–strain behavior of concrete made with CDW aggregates. In addition, the flexural strength and splitting tensile strength of the mixtures were also determined. Natural coarse and fine aggregates were replaced by recycled coarse aggregate (RCA) and recycled fine aggregate (RFA) at two levels, 0% and 25%, by volume. Hooked end steel fibers with 35 mm of length and aspect ratio of 65 were used as reinforcement in a volume fraction of 0.75%. The research results show that the addition of steel fiber and recycled aggregate increased the mechanical strength and modified the fracture process relative to that of the reference concrete. The stress–strain behavior of recycled aggregate concrete was affected by the recycled aggregate and presented a more brittle behavior than the reference one. With the addition of steel fiber the toughness, measured by the slope of the descending branch of the stress–strain curve, of the recycled concretes was increased and their behavior under compression becomes similar to that of the fiber-reinforced natural aggregate concrete.     

Carbonation behaviour of recycled aggregate concrete

This paper reviews the effect of incorporating recycled aggregates, sourced from construction and demolition waste, on the carbonation behaviour of concrete. It identifies various influencing aspects related to the use of recycled aggregates, such as replacement level, size and origin, as well as the influence of curing conditions, use of chemical admixtures and additions, on carbonation over a long period of time. A statistical analysis on the effect of introducing increasing amounts of recycled aggregates on the carbonation depth and coefficient of accelerated carbonation is presented. This paper also presents the use of existing methodologies to estimate the required accelerated carbonation resistance of a reinforced recycled aggregate concrete exposed to natural carbonation conditions with the use of accelerated carbonation tests. Results show clear increasing carbonation depths with increasing replacement levels when recycled aggregate concrete mixes are made with a similar mix design to that of the control natural aggregate concrete. The relationship between the compressive strength and coefficients of accelerated carbonation is similar between the control concrete and the recycled aggregate concrete mixes.     

Influence of recycled aggregate on slump and bleeding of fresh concrete

The recycling of construction and demolition (C&;D) waste as a source of aggregates for the production of new concrete has attracted increasing interests from the construction industry. While the environmental benefits of using recycled aggregates are well accepted, some unsolved problems prevent this type of material from wide application in structural concrete. One of the major problems with the use of recycled aggregates in structural concrete is their high water absorption capacity which leads to difficulties in controlling the properties of fresh concrete and consequently influences the strength and durability of hardened concrete. This paper presents an experimental study on the properties of fresh concrete prepared with recycled aggregates. Concrete mixes with a target compressive strength of 35 MPa are prepared with the use of recycled aggregates at the levels from 0 to 100% of the total coarse aggregate. The influence of recycled aggregate on the slump and bleeding are investigated. The effect of delaying the starting time of bleeding tests and the effect of using fly ash on the bleeding of concrete are explored.     

The assessment of ceramic and mixed recycled aggregates for high strength and low shrinkage concretes

Very few studies on recycled aggregate concretes (RC) have been extended to the use of recycled ceramic and mixed aggregates in relation with high strength concretes. In the main they concentrate only on the analysis of the physical and mechanical properties. This study deals with the investigation of the influence that different percentages (up to 30% substitution for natural aggregates) of high porous ceramic and mixed recycled aggregates have over the plastic, autogenous and drying shrinkage of the concretes. The physical and mechanical properties as well as the chloride resistance were also determine in order to assess the viability of the use of ceramic and mixed recycled aggregates in high strength concretes. The results revealed that the employment of highly porous recycled aggregates reduced the plastic and autogenous shrinkage values of the concrete with respect to those obtained by conventional concrete (CC). Although the total drying shrinkage of the recycled concrete proved to be 25% higher than that of the CC concrete, the CC concrete had in fact a higher shrinkage value than that of the RC from 7 to 150 days of drying. It can be concluded that the RC concrete produced employing up to 30% of fine ceramic aggregates (FCA, with 12% of absorption capacity) achieved the lowest shrinkage values and higher mechanical and chloride ion resistance. In addition, the concrete produced with low percentage (10–15%) of recycled mixed aggregates also had similar properties to conventional concrete.     

Structural concrete with incorporation of coarse recycled concrete and ceramic aggregates: durability performance

The growing difficulty in obtaining natural coarse aggregates (NCA) for the production of concrete, associated to the environmental issues and social costs that the uncontrolled extraction of natural aggregates creates, led to a search for feasible alternatives. One of the possible paths is to reuse construction and demolition waste (CDW) as aggregates to incorporate into the production of new concrete. Therefore, a vast and detailed experimental campaign was implemented at Instituto Superior Técnico (IST), which aimed at determining the viability of incorporating coarse aggregates from concrete and ceramic brick wall debris, in the production of a new concrete, with properties acceptable for its use in new reinforced and pre-stressed structures. In the experimental campaign different compositions were studied by incorporating pre-determined percentages of recycled coarse concrete aggregates and recycled coarse ceramic plus mortar particles, and the main mechanical, deformability and durability properties were quantified, by comparison with a conventional reference concrete (RC). In this article, these results are presented in terms of the durability performance of concrete, namely water absorption, carbonation and chlorides penetration resistance.     

Effect of recycled coarse aggregate on damage of recycled concrete

This study evaluates the possibility of measuring the damage of the recycled concrete. In this way, two conventional concretes with a w/c ratio of 0.55 and 0.65 were designed. Based on them, six recycled concretes with different percentages of replacement of natural coarse aggregates with recycled coarse aggregate (20, 50 and 100%) were obtained. To take into account the high absorption capacity of the recycled aggregates, before using them they were pre-wetted for 10 min. The results concluded that scalar damage mechanics (based on the variations of the elastic modulus) and volumetric strains curves can be use to quantify the damage of the recycled concrete. The results from both approaches indicated that the damage to concrete depended on the percentage of replacement, increasing with higher replacement percentages. Additionally, values of the damage, that are quantified using the critical stress and according to the scalar damage mechanics, are given.     

The use of building rubbles in concrete and mortar

Abstract

The main components of building rubble collected from demolished structures are waste concrete, brick and tile. A series of experiments using recycled aggregates of various compositions from building rubble were conducted. The test results show that building rubble can be transformed into useful recycled aggregate through proper processing. When the recycled aggregate was washed, the negative effects on the recycled concrete were greatly reduced. This is especially meaningful for flexural strength. Recycled coarse aggregate is the weakest phase given a low water/cement ratio. This effect will dominate the mechanical properties of recycled concrete. On the contrary, using recycled aggregate in concrete has little effect on its mechanical properties if the water/cement ratio is high. This mechanism does not occur in recycled mortar. The quantity of recycled fine aggregate will govern the mortar strength reduction percentage. Although using brick and tile in concrete will affect its mechanical properties, the effect is limited.     

Enhancing the performance of pre-cast concrete blocks by incorporating waste glass – ASR consideration

There is a growing interest of using recycled crushed glass (RCG) as an aggregate in construction materials especially for non-structural applications. Although the recycled crushed glass is able to reduce the water absorption and drying shrinkage in concrete products due to its near to zero water absorption characteristics, the potential detrimental effect of using glass due to alkali–silica reaction (ASR) in cementitious materials is a real concern. The extent of ASR and its effect on concrete paving blocks produced with partial replacement of natural aggregates by crushed glass cullet are investigated in this study. This study is comprised of two parts. The first part quantified the extent of the ASR expansion and determined the adequate amount of mineral admixtures that was needed to reduce the ASR expansion for concrete paving blocks prepared with different recycled crushed glass contents using an accelerated mortar bar test in accordance with ASTM C 1260 (80 °C, 1 N NaOH solution). In the second part, concrete paving blocks were produced using the optimal mix proportion derived in the first part of this study and the corresponding mechanical properties were determined.It was found from the mortar bar test that the incorporation of 25% or less RCG induced negligible ASR expansion after a testing period of 28 days. For mixes with a glass content of higher than 25%, the incorporation of mineral admixtures such as pulverized fuel ash and metakaolin was able to suppress the ASR expansion within the stipulated limit but the results need to be confirmed by other test methods such as the concrete prism test.The study concluded that the optimal mix formulation for utilizing crushed waste glass in concrete paving blocks should contain at least 10% PFA by weight of the total aggregates used.     

Environmentally-friendly mortars: a way to improve bond between mortar and brick

In order to find new application fields for either fine materials coming from building demolition or industrial byproducts, some mortars, in which fine recycled materials, obtained from a plant where rubble from building demolition are ground, are substituted to natural sand, were tested.Moreover, mortars containing either fly ash or ground brick powder as partial cement replacement were studied.Based on characterization results and performance evaluations, recycled-aggregate mortar seems to be superior in terms of mortar-brick bond strength, mainly because of its rheological properties.In addition, the use of fine recycled aggregate instead of natural sand is in accordance with the sustainable development concept, with recycling and reuse of building rubble playing a key role in meeting the need to complete the building life cycle.     

Durability performance of concrete made with fine recycled concrete aggregates

Fine recycled aggregates are seen as the last choice in recycling for concrete production. Many references quote their detrimental influence on the most important characteristics of concrete: compressive and tensile strength; modulus of elasticity; water absorption; shrinkage; carbonation and chloride penetration. These two last characteristics are fundamental in terms of the long-term durability of reinforced or prestressed concrete. In the experimental research carried out at IST, part of which has already been published, different concrete mixes (with increasing rates of substitution of fine natural aggregates – sand – with fine recycled aggregates from crushed concrete) were prepared and tested. The results were then compared with those for a reference concrete with exactly the same composition and grading curve, but with no recycled aggregates. This paper presents the main results of this research for water absorption by immersion and capillarity, chloride penetration (by means of the chloride migration coefficient), and carbonation resistance, drawing some conclusions on the feasibility of using this type of aggregate in structural concrete, while taking into account any ensuing obvious positive environmental impact.     

Influence of field recycled coarse aggregate on properties of concrete

This paper investigates the influence of different amounts of recycled coarse aggregates obtained from a demolished RCC culvert 15 years old on the properties of recycled aggregate concrete (RAC). A new term called “coarse aggregate replacement ratio (CRR)” is introduced and is defined as the ratio of weight of recycled coarse aggregate to the total weight of coarse aggregate in a concrete mix. To analyze the behaviour of concrete in both the fresh and hardened state, a coarse aggregate replacement ratio of 0, 0.25, 0.50 and 1.0 are adopted in the concrete mixes. The properties namely compressive and indirect tensile strengths, modulus of elasticity, water absorption, volume of voids, density of hardened concrete and depth of chloride penetration are studied. From the experimental results it is observed that the concrete cured in air after 7 days of wet curing shows better strength than concrete cured completely under water for 28 days for all coarse aggregate replacement ratios. The volume of voids and water absorption of recycled aggregate concrete are 2.61 and 1.82% higher than those of normal concrete due to the high absorption capacity of old mortar adhered to recycled aggregates. The relationships among compressive strength, tensile strengths and modulus of elasticity are developed and verified with the models reported in the literature for both normal and recycled aggregate concrete. In addition, the non-destructive testing parameters such as rebound number and UPV (Ultrasonic pulse velocity) are reported. The study demonstrates the potential use of field recycled coarse aggregates (RCA) in concrete.     

A novel material for lightweight concrete production

This paper presents the results of an experimental study on the effects of using recycled waste expanded polystyrene foam (EPS), as a potential aggregate in lightweight concrete. In this study, thermally modified waste EPS foams have been used as aggregate. Modified waste expanded polystyrene aggregates (MEPS) were obtained by heat treatment method by keeping waste EPS foams in a hot air oven at 130 °C for 15 min. Effects of MEPS aggregate on several properties of concrete were investigated. For this purpose, six series of concrete samples were prepared. MEPS aggregate was used as a replacement of natural aggregate, at the levels of 0%, 25%, 50%, 75%, and 100% by volume. The density of MEPS is much less than that of natural aggregate; MEPS concrete becomes a lightweight concrete with a density of about 900–1700 kg/m³. The 28-d compressive strengths of MEPS concrete range from 12.58 MPa to 23.34 MPa, which satisfies the strength requirement of semi-structural lightweight concrete.     

Strength evaluation of recycled-aggregate concrete byin-situ tests

Coarse and fine aggregates generated from crushed concrete products for new concrete can be generally accepted only when the properties of recycled aggregate concrete, in addition to the relationships between different properties of such a concrete, are well understood. The results of an experimental investigation into the relationship of compressive strength to ultrasonic pulse velocity and to rebound number is presented in this paper. It has been observed that for the water-cured concrete the strength-pulse velocity relationship is influenced by the use of the recycled aggregate. For the same value of the pulse velocity, the strength of recycled aggregate concrete is higher than that for the natural aggregate concrete. On the other hand, the strength-rebound number relationship is not affected by the aggregate type used. The combined method of pulse velocity and rebound number for strength estimation is also evaluated.     

Assessment of mechanical properties of concrete incorporating carbonated recycled concrete aggregates

An accelerated carbonation technique was employed to strengthen the quality of recycled concrete aggregates (RCAs) in this study. The properties of the carbonated RCAs and their influence on the mechanical properties of new concrete were then evaluated. Two types of RCAs, an old type of RCAs sourced from demolished old buildings and a new type of RCAs derived from a designed concrete mixture, were used. The chosen RCAs were firstly carbonated for 24 h in a carbonation chamber with a 100% CO₂ concentration at a pressure level of 0.1 Bar and 5.0 Bar, respectively. The experimental results showed that the properties of RCAs were improved after the carbonation treatment. This resulted in performance enhancement of the new concrete prepared with the carbonated RCAs, especially an obvious increase of the mechanical strengths for the concrete prepared with the 100% carbonated new RCAs. Moreover, the replacement percentage of natural aggregates by the carbonated RCAs can be increased to 60% with an insignificant reduction in the mechanical properties of the new concrete.     

X-ray radiation shielding properties of cement mortars prepared with different types of aggregates

The types of aggregate used play an important role in determining the effectiveness of X-ray radiation protection of cement mortars. Cement mortars were prepared using fine aggregates obtained from six different sources. The influence of aggregate type on X-ray shielding properties was studied. The results showed that mortars prepared with barite and lead-laden recycled cathode ray tube funnel glass provided better shielding properties than mortars prepared with natural sand, natural crushed fine stone or crushed beverage glass. This is attributed to the use of dense aggregates being able to interact with X-ray radiation, thus reducing the depth of penetration. Due to the superior shielding properties of the mortar containing barite, it can be used to replace traditional sand mortar for applications as rendering or plastering materials for the construction of medical diagnostic and CT scanner rooms.     

Water absorption of fine recycled aggregates: effective determination by a method based on electrical conductivity

The high absorption of fine recycled aggregates is indicated as the main difference with respect to fine natural aggregates. This property determines the extra amount of water to be added during mixing to avoid a loss in workability when these aggregates are used for making concrete. Although several methods have been proposed for its determination, none of them has been standardized or has achieved full consensus. In this paper, a method for the determination of absorption based on electrical conductivity is applied. The results from this method and other particular methods proposed in the literature for this type of aggregate are analyzed and compared regarding their representativeness. The outcomes of this study show the suitability of the conductivity method for the effective determination of water absorption of fine recycled concrete aggregate, with relatively low variation and incidence of the operator.