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1.
We have focused on the in-depth comparative evaluation of the suitability of electrically-induced thermal transport characteristics of highly disordered vanadium oxide thin films deposited onto metallic bipolar plates as an expeditious self-heating source for the successful cold-start of fuel cells in a subfreezing environment. To achieve this, sol–gel derived vanadium oxide thin films on the non-polished surface of 316L austenitic and 446M ferritic substrates have been fabricated by a dip-coating process. The effects of electrical properties on thermal energy dissipation rate of the as-synthesized thin films deposited onto 316L and 446M stainless steel plates were firstly investigated and compared with each other. Subsequently, a series of physical, chemical, and structural analyses of the thin films have been performed using several analytical techniques such as the ASTM D3359, the ASTM D5946, XPS, and FE-SEM. The most important finding of this study was that the electrical resistivity of the thin films on 446M ferritic substrate was extremely low on a level of 4.8% of the 316L sample at −20 °C, and then the surface temperature rise of the thin film on 316L austenitic substrates was approximately 21.8 times greater than that of 446M ferritic substrates under simulated cold starting conditions (i.e., at a current density of 0.1 A·cm−2 at −20 °C). Therefore, we concluded that vanadium oxide thin films on 316L austenitic stainless steel plates appears to be more applicable than those of 446M ferritic substrates for the cold-start enhancement of fuel cells from the practical point of view.  相似文献   

2.
Stainless steel is attractive as material for bipolar plates in proton exchange membrane fuel cells, due to its high electrical conductivity, high mechanical strength and relatively low material and processing cost. Potentiostatic and potentiodynamic tests were performed in H2SO4 solutions on AISI 316L stainless steel bipolar plates with etched flow fields. The effect of pH and presence of small amounts of fluoride and chloride on the corrosion rate and interfacial contact resistance of the stainless steel bipolar plate were investigated. The tests performed in electrolytes with various pH values revealed that the oxide layer was thinner and more prone to corrosion at pH values significantly lower than the pH one expects the bipolar plate to experience in an operating proton exchange membrane fuel cells. The use of solutions with very low pH in such measurements is thus probably not the best way of accelerating the corrosion rate of stainless steel bipolar plates. By use of strongly acidic solutions the composition and thickness of the oxide layer on the stainless steel is probably altered in a way that might never have happened in an operating proton exchange membrane fuel cell. Additions of fluoride and chloride in the amounts expected in an operating fuel cell (2 ppm F and 10 ppm Cl) did not cause significant changes for neither the polarization- nor the contact resistance measurements. However, by increasing the amount of Cl to 100 ppm, pitting was initiated on the stainless steel surface.  相似文献   

3.
Tantalum nitride (TaN) thin films are deposited on AISI 316L stainless steel by inductively coupled, plasma-assisted, reactive magnetron sputtering at various N2 flow rates. TaN film behavior is investigated in simulated polymer electrolyte membrane fuel cell (PEMFC) conditions by using electrochemical measurement techniques for application as bipolar plates. The results of a potentio-dynamic polarization test under PEMFC cathodic and anodic conditions indicate that the corrosion current density of the TaNx films is of the order of 10−7 A cm−2 (at 0.6 V) and 10−8 A cm−2 (at −0.1 V), respectively; these results are considerably better than the individual results for metallic Ta films and AISI 316L stainless steel. The TaNx films exhibit superior stability in a potentio-static polarization test performed under PEMFC cathodic and anodic conditions. The interfacial contact resistance of the films is measured in the range of 50-150 N cm−2, and the lowest value is 11 mΩ cm2 at a compaction pressure of 150 N cm−2.  相似文献   

4.
Carbon-based films on 316L stainless steel were prepared as bipolar plates for proton exchange membrane fuel cells (PEMFCs) by pulsed bias arc ion plating. Three kinds of films were formed including the pure C film, the C–Cr composite film and the C–Cr–N composite film. Interfacial conductivity of the bipolar plate with C–Cr film was the highest, which showed great potential of application. Corrosion tests in simulated PEMFC environments revealed that the C–Cr film coated sample always showed better anticorrosive performance than 316L stainless steel either in reducing or oxidizing environments. The C–Cr film coated bipolar plate sample also had high surface energy. The contact angle of the C–Cr film coated sample with water was 92°, which is beneficial for water management in a fuel cell.  相似文献   

5.
High nitrogen-bearing stainless steels, AISI Type 201 and AL219, were investigated in simulated polymer electrolyte membrane fuel cell (PEMFC) environments to assess the use of these materials in fuel cell bipolar plate applications. Both steels exhibit better corrosion behavior than 316L steel in the same environments. Type 201 steel shows similar but lower interfacial contact resistance (ICR) than 316L, while AL219 steel shows higher ICR than 316L.

X-ray photoelectron spectroscopy (XPS) analysis shows that the air-formed films on Type 201 and AL219 are composed of iron oxides, chromium oxide, and manganese oxide. Iron oxides dominate the composition of the air-formed film, specially the outer layer. Chromium oxide dominates passive films. Surface film thicknesses were estimated. The results suggest that high nitrogen-bearing stainless steels are promising materials for PEMFC bipolar plates.  相似文献   


6.
Corrosion performance of 316L stainless steel as a bipolar plate material in proton exchange membrane fuel cell (PEMFC) is studied under different simulated PEMFC anode conditions. Solutions of 1 × 10−5 M H2SO4 with a wide range of different F concentrations at 70 °C bubbled with hydrogen gas are used to simulate the PEMFC anode environments. Electrochemical methods, both potentiodynamic and potentiostatic, are employed to study the corrosion behavior. Scanning electron microscope (SEM) and atomic force microscope (AFM) are used to examine the surface morphology of the specimen after it is potentiostatic polarized in simulated PEMFC anode environments. X-ray photoelectron spectroscopy (XPS) analysis is used to identify the compositions and the depth profile of the passive film formed on the 316L stainless steel surface after it is polarized in simulated PEMFC anode environments. Mott–Schottky measurements are used to characterize the semiconductor passive films. The results of potentiostatic analyses show that corrosion currents increase with F concentrations. SEM examinations show that no localized corrosion occurs on the surface of 316L stainless steel and AFM measurement results indicate that the surface topography of 316L stainless steel becomes slightly rougher after polarized in solutions with higher concentration of F. From the results of XPS analysis and Mott–Schottky measurements, it is determined that the passive film formed on 316L stainless steel is a single layer n-type semiconductor.  相似文献   

7.
Bipolar plate is one of the key components of polymer electrolyte membrane fuel cell. In the present study, metallic plates are explored as bipolar plates in comparison to most generally used high-density graphite plates. Among various metals, stainless steel 316L is preferred due to its low cost, high strength, ease of machining and for its corrosion resistance characteristics. However, the challenges associated with metallic plates are high interfacial contact resistance due to passive oxide layer formation and possible corrosion product during operation in chemically harsh environments, which may contaminate the membrane electrode assembly. Three electrically conductive and corrosion resistant coatings namely Titanium Nitrides, Plasma Nitride, and Gold have been coated over the surface of stainless steel 316L metallic plate to overcome these challenges and to explore their impact on fuel cell performance using standard membrane electrode assemblies. These coatings are characterized by X-Ray Diffraction, Scanning Electron Microscopy and Energy Dispersive X-ray Spectroscopy along with interfacial contact resistance measurements. Further, the coated SS plates have been tested in real time polymer electrolyte membrane fuel cell operation for their use as bipolar plates and their performances have been compared with the fuel cell comprising conventional graphite plates. A cell comprising Titanium Nitride, Gold and Plasma Nitride coated metallic plates exhibit a power density of 430, 720 & 268 mW cm−2 respectively, at an operating fuel cell potential of 0.6 V. Gold coated metallic plate shows comparable polymer electrolyte membrane fuel cell performance in relation to conventional graphite plate.  相似文献   

8.
Superior corrosion resistance and high electrical conductivity are crucial to the metallic bipolar plates towards a wider application in proton exchange membrane fuel cells. In this work, molybdenum carbide coatings are deposited in different thicknesses onto the surface of 316 L stainless steel by magnetron sputtering, and their feasibility as bipolar plates is investigated. The microstructure characterization confirms a homogenous, compact and defectless surface for the coatings. The anti-corrosion performance improves with the increase of the coating thickness by careful analysis of the potentiodynamic and potentiostatic data. With the adoption of a thin chromium transition layer and coating of a ∼1052 nm thick molybdenum carbide, an excellent corrosion current density of 0.23 μA cm−2 is achieved, being approximately 3 orders of magnitude lower than that of the bare stainless steel. The coated samples also show a low interfacial contact resistance down to 6.5 mΩ cm2 in contrast to 60 mΩ cm2 for the uncoated ones. Additionally, the hydrophobic property of the coatings’ surface is beneficial for the removal of liquid water during fuel cell operation. The results suggest that the molybdenum carbide coated stainless steel is a promising candidate for the bipolar plates.  相似文献   

9.
The effects of electropolishing and coating deposition on electrical resistance and chemical stability were studied for the stainless steel bipolar plates in proton exchange membrane fuel cell (PEMFC). A series of 316L stainless steel plates, selected as the substrate for a proton exchange membrane fuel cell (PEMFC) bipolar plate, were electropolished with a solution of H2SO4 and H3PO4 at temperatures ranging from 70 to 110 °C. The surface regions of the two electropolished stainless steel plates were coated with gold and either a titanium or nickel layer using electron beam evaporation. The electropolished stainless steel plates coated in 2-μm thick gold with a 0.1-μm titanium or nickel interlayer showed remarkably smooth and uniform surface morphologies in AFM and FE-SEM images compared to the surfaces of the plates that were coated after mechanical polishing only. The electrical resistance and water contact angle of the deposited stainless steel bipolar plates are strongly dependent on the surface modification treatments (i.e., mechanical polishing versus electropolishing). ICP-MS and XPS results indicate that after electropolishing, the coating layers show excellent chemical stability after exposure to an H2SO4 solution of pH 3. Finally, it was concluded that before coating deposition, the surface modification using electropolishing was very suitable for enhancing the electrical property and chemical stability of the stainless steel bipolar plate.  相似文献   

10.
Three different kinds of CrxN films on 316L stainless steels were prepared by pulsed bias arc ion plating as bipolar plates for proton exchange membrane fuel cell (PEMFC). The interfacial contact resistance, corrosion resistance and surface energy of the bipolar plate samples were investigated. Among the three samples, the 316L stainless steel coated with Cr0.49N0.51 → Cr0.43N0.57 gradient film (sample 2) exhibited the best-integrated performance. The contact resistance between sample 2 and Toray carbon paper was 6.9–10.0 mΩ cm2 under 0.8–1.2 MPa. The bipolar plate sample also showed improved corrosion resistance in simulated PEMFC environments. Either in the reduction environment or in the oxidation environment 25 °C and 70 °C, the corrosion current densities of sample 2 were about one to two orders of magnitude lower than those of the base metal. In addition, the open circuit corrosion potential of sample 2 was also the highest in 0.5 M H2SO4 + 5 ppm F solution at 25 °C. The treated bipolar plate had high surface energy; and the contact angle of sample 2 with water was about 90°, which is beneficial for water management in fuel cell.  相似文献   

11.
Corrosion resistance performance of SS316L treated by passivation solution was investigated in a simulated environment of the passive direct methanol fuel cell (DMFC). Electrochemical impedance spectroscopic (EIS) test showed that polarization resistance of untreated and treated SS316L were 1191 Ω cm2 and 9335 Ω cm2, respectively. The above result agreed with the Tafel slope analysis of potentiodynamic polarization curves. Comparing the untreated and treated SS316L in the simulated environment of DMFC anode working conditions, it was observed that the corrosion current density of treated SS316L as estimated by 4000 s potentiostatic test reduced from 38.7 μA cm−2 to 0.297 μA cm−2, meanwhile, the current densities of untreated and treated SS316L in cathode working conditions were 3.87 μA cm−2 and 0.223 μA cm−2, respectively. It indicated that the treated SS316L should be suitable in both anode and cathode environment of passive DMFCs. The treated SS316L bipolar plates have been assembled in a passive single fuel cell. A peak power density of 1.18 mW cm−2 was achieved with 1 M methanol at ambient temperature.  相似文献   

12.
A carbon-polymer composite coating on stainless steel 316L substrates was investigated for the use as bipolar plate material for polymer electrolyte membrane fuel cells. The coating consisted of 45 vol% graphite, 5 vol% carbon black and 50 vol% epoxy binder. The coating was applied by a spraying technique followed by hot-pressing while the binder cured. An interfacial contact resistance of 9.8 mΩ cm2 at a compaction pressure of 125 N cm−2 was measured. Ex-situ electrochemical tests showed that the carbon-polymer composite coated plates had smaller increases in the interfacial contact resistance after polarization than bare stainless steel plates at potentials of 0.0191 and 0.6191 VSHE. At 1.0 VSHE, the resistance increased similarly for both the coated plate and the bare stainless steel plate, and reached unacceptable values. The porosity of the coating was estimated with scanning electron microscope imaging of the cross-section of the coating to be about 50%.  相似文献   

13.
Chromium nitride/Cr coating has been deposited on surface of 316L stainless steel to improve conductivity and corrosion resistance by physical vapor deposition (PVD) technology. Electrochemical behaviors of the chromium nitride/Cr coated 316L stainless steel are investigated in 0.05 M H2SO4 + 2 ppm F simulating proton exchange membrane fuel cell (PEMFC) environments, and interfacial contact resistance (ICR) are measured before and after potentiostatic polarization at anodic and cathodic operation potentials for PEMFC. The chromium nitride/Cr coated 316L stainless steel exhibits improved corrosion resistance and better stability of passive film either in the simulated anodic or cathodic environment. In comparison to 316L stainless steel with air-formed oxide film, the ICR between the chromium nitride/Cr coated 316L stainless steel and carbon paper is about 30 mΩ cm2 that is about one-third of bare 316L stainless steel at the compaction force of 150 N cm−2. Even stable passive films are formed in the simulated PEMFC environments after potentiostatic polarization, the ICR of the chromium nitride/Cr coated 316L stainless steel increases slightly in the range of measured compaction force. The excellent performance of the chromium nitride/Cr coated 316L stainless steel is attributed to inherent characters. The chromium nitride/Cr coated 316L stainless steel is a promising material using as bipolar plate for PEMFC.  相似文献   

14.
The lower temperature chromizing treatment is developed to modify 316L stainless steel (SS 316L) for the application of bipolar plate in proton exchange membrane fuel cell (PEMFC). The treatment is performed to produce a coating, containing mainly Cr-carbide and Cr-nitride, on the substrate to improve the anticorrosion properties and electrical conductivity between the bipolar plate and carbon paper. Shot peening is used as the pretreatment to produce an activated surface on stainless steel to reduce chromizing temperature. Anticorrosion properties and interfacial contact resistance (ICR) are investigated in this study. Results show that the chromized SS 316L exhibits better corrosion resistance and lower ICR value than those of bare SS 316L. The chromized SS 316L shows the passive current density about 3E−7 A cm−2 that is about four orders of magnitude lower than that of bare SS 316L. ICR value of the chromized SS 316L is 13 mΩ cm2 that is about one-third of bare SS 316L at 200 N cm−2 compaction forces. Therefore, this study clearly states the performance advantages of using chromized SS 316L by lower temperature chromizing treatment as bipolar plate for PEMFC.  相似文献   

15.
A novel fabrication technique for micro proton exchange membrane fuel cells (μPEMFCs) based on carbon-MEMS (C-MEMS) was optimized to yield higher performance cells. Polymer manufacturing is relatively easy compared to directly patterning graphite as is typically done to make fuel cell bipolar plates. In a C-MEMS approach, fuel cell bipolar plates are fabricated by first patterning polymer Cirlex® sheets. By subsequently pyrolyzing the machined polymer sheets at high temperature in an inert atmosphere, carbon bipolar plates with intricate groove structures to distribute the reactants are obtained. Using an improved assembly technique such as polishing the carbonized plates to minimize the contact resistance between gas diffusion layers (GDL) and bipolar plates, better pyrolysis temperature control and a better end plate design, a μPEMFC with a 0.64 cm2 active surface was fabricated using the newly developed bipolar plates. At 1 atm and 25 °C a maximum power density of ∼76 mW cm−2 was obtained, and at 2 atm and 25 °C ∼85 mW cm−2 was achieved. These data are comparable with data reported in the literature for μPEMFCs and are a dramatic improvement over earlier results reported for the same C-MEMS based fuel cell. Electrochemical Impedance Spectroscopy (EIS) and cyclic voltammetry were carried out to characterize steady-state and transient characteristics of the novel C-MEMS fuel cell.  相似文献   

16.
The corrosion properties of AISI316L stainless steel (316 L SS) as bipolar plates are investigated under aqueous acid methanol solutions (0.05 M H2SO4 + 2 ppm HF + 10 M HCOOH + x M CH3OH (x = 0, 3, 6 and 9) solutions at 70 °C) to simulate the varied anodic operating conditions of direct formic acid fuel cells (DFAFCs). When the methanol content is higher, the potentiodynamic, potentiostatic polarisation and EIS tests of the 316 L SS bipolar plates all show excellent corrosion resistance. The surface morphology and the glow discharge mass spectrometer (GDMS) illustrate that the surface corrosion on 316 L SS bipolar plates is slowed down when the methanol concentration is increased. These results indicate the methanol plays the role in retarding the corrosion rate of the 316 L SS in simulated DFAFCs anodic operating conditions by restricting the proton conductivity in the test solutions. The sample tested in higher content methanol solution has smoother corroded surface and thinner passivation film, which contributes to a lower interfacial contact resistances (ICR) value.  相似文献   

17.
Metallic bipolar plates are one of the promising alternatives to the graphite bipolar plates in proton exchange membrane fuel cell (PEMFC) systems. In this study, stainless steel (SS304, SS316L, and SS430), nickel (Ni 270), and titanium (Grade 2 Ti) plates with an initial thickness of 51 μm were experimented as bipolar plate substrate materials in corrosion resistance tests. In addition to unformed blanks, SS316L plates were formed with stamping and hydroforming processes to obtain bipolar plates under different process conditions (stamping force, hydroforming pressure, stamping speed, hydroforming pressure rate). These bipolar plates, then, were subjected to corrosion tests, and the results were presented and discussed in detail. Potentiodynamic polarizations were performed to observe corrosion resistance of metallic bipolar plates by simulating the anodic and cathodic environments in the PEMFC. In order to determine the statistical significance of the corrosion resistance differences between different manufacturing conditions, analysis of variance (ANOVA) technique was used on the corrosion current density (Icorr, μA cm−2) values obtained from experiments. ANOVA for the unformed substrate materials indicated that SS430 and Ni have less corrosion resistance than the other substrate materials tested. There was a significant difference between blank (unformed) and stamped SS316L plates only in the anodic environment. Although there was no noteworthy difference between unformed and hydroformed specimens for SS316L material, neither of these materials meet the Department of Energy‘s (DOE) target corrosion rate of ≤1 μA cm−2 by 2015 without coating. Finally, stamping parameters (i.e. speed and force levels) and hydroforming parameters (i.e. the pressure and pressure rate) significantly affected the corrosion behavior of bipolar plates.  相似文献   

18.
Ferritic stainless steels can be attractive bipolar plate materials of proton exchange membrane fuel cells (PEMFC), provided that the stainless steels show sufficient corrosion resistance, for instance, by eliminating interstitial elements such as carbon and nitrogen. In the present study, thus, ferritic stainless steels (19Cr2Mo and 22Cr2Mo) with extra low interstitials (ELI) are evaluated to determine the required level of chromium content to apply them for PEMFC bipolar plates. In a simulated PEMFC environment (0.05 M SO42− (pH 3.3) + 2 ppm F solution at 353 K), the 22Cr2Mo stainless steel showed lower current density during the polarization in comparison with the 19Cr2Mo one. The polarization behavior of the 22Cr2Mo stainless steel resembles that of the type 316 one (17Cr12Ni2Mo). Similar values of interfacial contact resistance (ICR) are observed for both ferritic stainless steels. The 22Cr2Mo stainless steel bipolar plate is found to be stable throughout the cell operation, while the 19Cr2Mo stainless steel corroded within 1000 h. After the cell operation, the 22Cr2Mo stainless steel retains the chromium enriched passive film, while the chromium enriched surface film is not found for the 19Cr2Mo one, showing iron oxide/hydroxide based film. X-ray fluorescence (XRF) analysis of the membrane electrode assemblies (MEAs) after the cell operation indicates that the 22Cr2Mo stainless steel was less contaminated with iron species. The above results suggest that the 22Cr2Mo stainless steel can be applicable to bipolar plates for PEMFC, especially 22 mass% of chromium content in ferritic stainless steel with ELI system is, at least, demanded to ensure stable cell performance.  相似文献   

19.
In order to reduce the cost, volume and weight of the bipolar plates used in the proton exchange membrane fuel cells (PEMFC), more attention is being paid to metallic materials, among which 316L stainless steel (SS316L) is quite attractive. In this study, metallic Ta is deposited on SS316L using physical vapor deposition (PVD) to enhance the corrosion resistance of the bipolar plates. Simulative working environment of PEMFC is applied for testing the corrosion property of uncoated and Ta-coated SS316L. X-ray diffraction (XRD), scanning electron microscopy (SEM) and electrochemical methods (potentiodynamic and potentiostatic polarization) are also used for analyzing characteristics of uncoated and Ta-coated SS316L. Results show that, Ta-coated SS316L has significantly better anticorrosion property than that of uncoated SS316L, with corrosion current densities of uncoated SS316L being 44.61 μA cm−2 versus 9.25 μA cm−2 for Ta-coated SS316L, a decrease of about 5 times. Moreover, corrosion current densities of Ta-coated SS316L in both simulative anode (purged with H2) and cathode (purged with air) conditions are smaller than those of uncoated SS316L.  相似文献   

20.
In order to reduce the cost, weight and volume of the bipolar plates, considerable attention is being paid to developing metallic bipolar plates to replace the non-porous graphite bipolar plates that are in current use. However, metals are prone to corrosion in the proton exchange membrane (PEM) fuel cell environments, which decreases the ionic conductivity of the membrane and lowers the overall performance of the fuel cells. In this study, TiN was coated on SS316L using a physical vapor deposition (PVD) technology (plasma enhanced reactive evaporation) to increase the corrosion resistance of the base SS316L. X-ray diffraction (XRD), scanning electron microscopy (SEM) and electrochemical methods were used to characterize the TiN-coated SS316L. XRD showed that the TiN coating had a face-centered-cubic (fcc) structure. Potentiodynamic tests and electrochemical impedance tests showed that the corrosion resistance of SS316L was significantly increased in 0.5 M H2SO4 at 70 °C by coating with TiN. In order to investigate the suitability of these coated materials as cathodes and anodes in a PEMFC, potentiostatic tests were conducted under both simulated cathode and anode conditions. The simulated anode environment was −0.1 V versus SCE purged with H2 and the simulated cathode environment was 0.6 V versus SCE purged with O2. In the simulated anode conditions, the corrosion current of TiN-coated SS316L is −4 × 10−5 A cm−2, which is lower than that of the uncoated SS316L (about −1 × 10−6 A cm−2). In the simulated cathode conditions, the corrosion current of TiN-coated SS316L is increased to 2.5 × 10−5 A cm−2, which is higher than that of the uncoated SS316L (about 5 × 10−6 A cm−2). This is because pitting corrosion had taken place on the TiN-coated specimen.  相似文献   

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