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针对HW150mm×150mm极限规格H型钢产品偏心问题,采用有限元方法对粗轧阶段孔型系统进行三维热力耦合数值模拟。基于模拟结果分析金属流动、塑性应变及温度变化,以此为基础,根据变形特点及各孔型轧件尺寸分析偏心产生的原因,优化孔型并进行验证,最后进行现场实践,排除缺陷。结果表明,有限元模拟有助于分析轧制过程中的金属成形,尤其对于型钢轧制过程中的变形规律及缺陷分析具有较高的参考价值和指导意义。 相似文献
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To investigate the metal flow during the railway wheel forming process,experiments and finite element method(FEM)simulation were carried out.An axisymmetric modeling for the wheel rolling process was proposed to predict the metal flow in radial direction,by which the whole multi-stage forming process could be simulated in axisymmetric and integral way.The result shows that the axisymmetric simulation method was an effective method to explore the metal flow in radial direction and to analyze the relationships of tools motion during the wheel rolling.The detail information about metal flow in railway wheel forming process was obtained.The metal in the wheel web was from the area near the half radius of the original billet;the chill zone of the billet became an envelope of the rim and part of the web with a maximum thickness of about 6mm below the tread.At the wheel rolling stage,the metal in the rim flowed towards the web;the metal near the surfaces of the conjunction region between the web and rim suffered severe shear deformation. 相似文献
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根据有限变形刚粘塑性有限元理论,基于DEFORM-3D软件平台,对接触线在模腔中扩展挤压成形过程进行了三维有限元数值模拟,获得了扩展挤压成形过程的应力场、应变场、温度场和速度场分布,并揭示了金属流动规律,从而为模具设计提供理论依据。 相似文献
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文章用刚塑性有限元法,开发了一个二维数值模拟程序系统,以厚向异性、平面异性为条件,对圆筒件拉延成形中的法兰变形区进行了数值模拟,给出了法兰变形区的金属流动规律。 相似文献
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DONG Yong-gang 《钢铁研究学报(英文版)》2010,17(1):27-32
In rail rolling by universal mill, a simplified 3-dimention theoretical model has been built firstly. The kinematically admissible velocity field of the web, head and base of rail have been determined respectively, moreover the corresponding strain rate field and the strength of shear strain rate have been also obtained. Then the plastic deformation power of corresponding deformation zone, the powers consumed on the velocity discontinuity surface and the powers generated for backward slip and forward slip have been proposed. According to the upper-bound method, the roll force of horizontal roll and two vertical rolls can be obtained. Moreover, The process of 18kg/m light rail and 60kg/m heavy rail universal rolling have been simulated by rigid-plastic FEM(finite element method) for verifying the theoretical model. And the universal rolling experiments of 18kg/m light rail has been accomplished in Yanshan University Rolling Laboratory. Compared the results of numerical simulation and the experimental data, the roll force from upper-bound method is somewhat greater than experimental data but in general do not exceed them by 20 percent. So, it is reliable and feasible to preset and optimize the parameter of rolling technology according to the upper-bound method. 相似文献
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To reveal the basic deformation mechanisms under the conditions of high friction, small reduction, and long contact length in thin strip temper rolling process, an elastoplastic finite element analysis of plane strain upsetting was made based on the FEM software Marc. The results indicated that a near flat ‘zero reduction’ region was present in the center of the contact arc. The simulation results about the effect of rolling parameters on the central flat region showed that any change of increasing the rolling force could result in or enlarge the central flat region in the deformation zone. Stress distribution results illustrated that the metal was in triaxial compression state. Although the maximum and minimum principal stresses were all much larger than the yield stress of the strip, the equivalent stress became lower than that, and no further plastic strain, even a small elastic spring back occurred in the central flat region. That was the problem of ‘hydrostatic pressure’ in thin strip temper rolling. 相似文献
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圆管二次辊弯成形过程中的大变形有限元法模拟 总被引:1,自引:0,他引:1
应用弹塑性三维大变形有限元理论,同时考虑材料和几何双重非线性,基于Prandtl-Reuss流动规律和Miss屈服准则,并采用Updated-Largrangian增量叠加法分析了不同压下量成形过程中金属由非稳态到稳态的流动规律,然后通过有限元程序实现了计算机模拟。模拟结果为CAD(计算机辅助设计)及CAM(计算机辅助制造提供了重要理论依据,同时还可以指导实际生产过程,对提高产品的质量和经济效益有 相似文献
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A simulation model for two-roll cross wedge rolling (CWR) was presented by using three-dimensional rigid-plastic finite element method (FEM).The whole forming process of CWR,including knifing zone,guiding zone,stretching zone,and sizing zone,was simulated using the model in which dynamic adaptive remeshing technology for tetrahedral solid elements was used to fix element distortion.Based on the simulation results,the distributions of metal flow field,strain field,and damage field,and the geometry of the workpiece's end were analyzed.These results could provide theoretical guidance for realizing net shaping and reasonable design of tools. 相似文献
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A new elastic‐plastic finite element analysis for rolling processes is proposed. This analysis is based on a co‐rotational formulation with finite deformation theory. It enables to perform an accurate characterization of the rolling process in a short computation time, as it allows a large increment in plastic strain and the direct implementation of the neutral point into the analysis. The basic mathematical formulation of the proposed analytical model is described first, and its application to the simulation of sheet rolling with large and small thickness reductions is presented. Through this investigation, it has become clear that the proposed model is capable of analysing the elastic‐plastic deformation characteristics of a sheet under rolling, which is indispensable for the design of a rolling process for the manufacture of sheets with accurate flatness and profile. 相似文献
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Severe plastic deformation (SPD) is divided to a number of branches. One of the most important branches of SPD of tube materials is parallel tubular channel angular pressing (PTCAP). The PTCAP process is more complicated than another SPD process for metal tubes. The PTCAP process includes two half cycles for obtaining the desired product. There are some factors, which affect the PTCAP process. For instance, deformation ratio, clamping force, channel angles, and curvature angles. In this paper, the PTCAP process for aluminum alloy (Al 5083) was simulated through the finite element ABAQUS software in order to investigate the effect of die parameters. Thus, the influences of deformation ratio, channel angles, and curvature angles on the PTCAP process were examined numerically. In addition, to verify the finite element method (FEM) results, the PTCAP process was done experimentally. To some extent, good conformity was observed between the FEM calculations and experimental results. 相似文献
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This paper introduces a novel method of including and updating texture‐based elastic‐plastic anisotropy during large‐strain metal forming operations. The approach is particularly designed for industrial use since it can be assembled by integrating existing software solutions from crystallography and variational mathematics. The approach is based on feeding spherical crystallographic texture components directly into a non‐linear finite element model. The method is used to perform fast simulations of industrial‐scale metal forming operations of textured polycrystalline materials including texture update. Instead of yield surface concepts or large sets of discrete grain orientations, a small set of discrete and mathematically compact Gaussian texture components was used to map the orientation distribution function discretely onto the integration points of a viscoplastic crystal plasticity finite element model. This method drastically enhances the computing speed and precision compared to previous crystal plasticity finite element approaches. The publication gives a brief overview of the different anisotropy concepts, provides an introduction to the new texture component crystal plasticity finite element method, and presents examples. 相似文献
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Using three-dimensional rigid-viscoplastic finite element method (FEM), a coupling multivariable numerical simulation model for steel plate rolling has been established based on the physical metallurgy microstructural evolution rule and experiential equations. The effects of reduction, deformation temperature, and rolling speed on the deformation parameters and microstructure in plate rolling were investigated using the model. After a typical rolling process of steel plate 16Mn is simulated, the strain, temperature, and microstructure distributions are presented, as well as the ferrite grain transformation during the period of cooling. By comparing the calculated ferrite grain sizes with measured ones, the model is validated. 相似文献
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With the aid of elastic plastic large deformation finite element method (FEM), an elastic plastic and coupling thermo mechanical model was built to calculate the bending process of the bent pipe, combining with local heating or cooling of the bent pipe. Based on the FEM simulation, the metal deformation during the bending process was analyzed in detail. The thinning and thickening ratio of the pipe wall thickness, the ovality of the cross section of the pipe and the spring back angle, etc, are presented. 相似文献