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Chua Chee Kai Gan G. K. Jacob Tong Mei 《The International Journal of Advanced Manufacturing Technology》1997,13(8):571-576
The STL (STereoLithography) file format, as developed by 3D Systems, has been widely used by most Rapid Prototyping (RP) systems and is supported by all major computer-aided design (CAD) systems. However, it is necessary to improve the STL format to meet the development needs of RP technologies. In Part 1, several existing and proposed formats have been discussed. This paper, Part 2, will present an improved interface between CAD and RP systems. The new interface is a file format that supports the STL format, removes redundant information in the STL format and adds topological information to balance storage and processing cost. In addition to supporting facet boundary models, the new interface supports precise models by using the edge-based boundary representation. This paper discusses the design considerations of the new interface and data structures for both facet models and precise models. Finally, a comparison of the new interface and the STL file format will be made. 相似文献
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D. Ma F. Lin C. K. Chua 《The International Journal of Advanced Manufacturing Technology》2001,18(2):118-127
Rapid prototyping (RP) technology has extended traditional manufacturing applications in areas other than product engineering.
Using RP to fabricate custom implants and prosthesis for surgical planning and education is now an important area of research.
Although, in theory, RP is capable of producing objects of any complexity, designing freeform shapes is difficult using current
CAD systems. These CAD systems are geared toward the design of parts manufactured by traditional methods; they do not help
designers exploit the expanded opportunities offered by RP technology. Medical data cannot be input into these CAD systems
directly for further modification and manipulation. The purpose of this project is to explore a new approach for modelling
and prototyping biomedical objects. The work extends from volume modelling to RP and medicine. In Part 1 of two papers, a
new approach to modelling complex objects, NURBS-based volume modelling, is proposed. A NURBS representation of volumes is
developed to represent not only the surface boundary but also the interior of a 3D object. NURBS-based volume modelling inherits
advantages from both NURBS modelling and voxel-based modelling. The key idea of the NURBS-based volume modelling is to exploit
the flexibility of NURBS modelling and use the voxelised NURBS volumes as components for constructing complex objects. This
paper, Part 2, deals mainly with issues of interfacing volume models to RP systems. A new approach to generate STL files through
volume modelling and iso-surface extraction is proposed. This approach guarantees the validity of the final STL file inherently.
Software development and case studies are also given. 相似文献
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D. Ma F. Lin C.K. Chua 《The International Journal of Advanced Manufacturing Technology》2001,18(2):103-117
Rapid prototyping (RP) technology has extended traditional manufacturing applications in areas other than product engineering.
Using RP to fabricate custom implants and prostheses for surgical planning and education is now an important area of research.
Although, in theory, RP is capable of producing objects of any complexity, designing freeform shapes is difficult using current
CAD systems. These CAD systems are geared toward the design of parts manufactured by traditional methods; they do not help
designers exploit the extended opportunities offered by RP technology. Medical data cannot be input into these CAD systems
directly for further modification and manipulation. The purpose of this project is to explore a new approach for modelling
and prototyping biomedical objects. The work extends from volume modelling to RP and medicine. In this paper, Part 1 of two
papers, a new approach to modelling complex objects, NURBS-based volume modelling, is proposed. A NURBS representation of
volumes is developed to represent not only the surface boundary but also the interior of a 3D object. NURBS-based volume modelling
inherits advantages from both NURBS modelling and voxel-based modelling. The key idea of the NURBS-based volume modelling
is to exploit the flexibility of NURBS modelling and use the voxelised NURBS volumes as components for constructing complex
objects. Part 2 deals mainly with issues of interfacing volume models to RP systems. A new approach to generate STL files
through volume modelling and iso-surface extraction is proposed. This approach guarantees the validity of the final STL file
inherently. Software development and case studies are also given. 相似文献
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快速成型(Rapid Prototyping,RP)技术是一种基于离散/堆积成型原理的新型制造方法,是在计算机的控制与管理下,根据零件的CAD模型,采用材料精确堆积的方法制造零件原型的技术。在RP中,由于成型机的数据接口问题,通常在切片之前需要将CAD模型转换成STL模型,而在模型转换过程中不可避免地会产生精度损失。数据处理误差是所有RP系统都不可避免的共性问题,对于数据处理误差的研究具有普遍的意义。在分析误差产生原因的基础上,提出了一种模型转换误差评价方案,改善了快速成型制件的精度。 相似文献
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Direct slicing and G-code contour for rapid prototyping machine of UV resin spray using PowerSOLUTION macro commands 总被引:2,自引:1,他引:2
C. C. Chang 《The International Journal of Advanced Manufacturing Technology》2004,23(5-6):358-365
Rapid prototyping processes produce parts layer by layer directly from 3D CAD models. An important technique is required to slice the geometric model of a part into layers and to generate a motion code of the cross-sectional contour. Several slicing methods are available, such as slicing from sterolithgraphy (STL) files, tolerate-error slicing, adaptive slicing, direct slicing, and, adaptive and direct slicing. This paper proposes direct slicing from 3D CAD models and generating a G-code contour of each layer using PowerSOLUTION software (Delcam International, Birmingham, UK). PowerSOLUTION includes two main modules: PowerSHAPE is used to build 3D CAD models and PowerMILL is used to produce G-Code tool paths. It provides macro language, picture files and cutting paths for secondary development work.The authors used macro commands to write an interface generating direct slicing from 3D CAD models and G-code contours for all layers. Most well-known controllers in the market accept the G-Code. Therefore, it is easier to apply this scheme in a CNC-machining center to produce rapid prototyping such as laminated object manufacturing (LOM) for complex geometries. The interface was successfully applied the interface to the UV resin spray rapid prototyping (UVRS-RP) machine that was developed to produce RP. 相似文献
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基于工业设计和先进制造技术的产品快速开发 总被引:9,自引:0,他引:9
提出一种将工业设计与逆向工程(RE)、CAX技术、快速成型和快速模具结合起来的集成开发模式。在该模式下,利用RE技术直接将工业设计获得的实物模型转换为数据模型。数据模型在CAD系统中进行处理,构造曲面模型或STL模型表面、再经过STL模型表面的偏置处理,利用RP和RT技术直接、快速的制作出样件或小批量成品,利用CAM系统还可以输出机械加工需要的数据代码。本文洋细介绍了该模式的组成部分、工作流程以及接口等关键技术,并以一个实例来说明该模式的正确性和高效性。 相似文献
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Mohammad T. Hayasi Bahram Asiabanpour 《The International Journal of Advanced Manufacturing Technology》2009,45(1-2):170-180
This paper explains a new machine path generating system that its output is compatible with different rapid prototyping processes. The basis of this system is direct slicing from design-by-feature solid model. Slicing a computer-aided design (CAD) model through intersecting the model with the XY-plane at each Z increment is a well-known method of path generation. Slicing a CAD model is currently conducted through stereolithography (STL) file slicing, direct slicing, and additive direct slicing. A direct slicing approach inside a design-by-feature solid modeler is proposed. Autodesk Inventor solid modeler, as a design-by-feature solid modeler, is used for 3D solid modeling. The proposed system is implemented by Visual Basic codes inside Inventor. In this approach, first protrusion and subtractive features that form a model are extracted. Then, the intersection of each feature and the XY-plane is identified. Then, the internal and external loops are found. Depending on the specific rapid prototyping (RP) process requirements, internal or external hatch are also computed, respectively. Finally, a continuous path in required format is generated. The system reported in this paper has been successfully tested on several complex 3D models created in Inventor. The system offers customized output for different RP processes that need external or internal hatch pattern. The proposed approach for generating RP machine path through feature recognition inside design-by-feature solid modeler overcomes with the problems that are caused by imperfect STL files. Also, this system is capable of generating code compatible with major rapid prototyping processes. 相似文献
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面向快速成型制造的CAD平台内嵌式通用接口 总被引:1,自引:0,他引:1
面向快速成型设备的CAD平台中的内嵌式通用接口,可直接在CAD建模环境下零件模型实施自适应直接切片操作,同时生成以片层结构数据为单位的快速成型接口文件,该接口使用NURBS曲线对各截面的片层结构轮廓进行精确地解析重构;依据重构后的NURBS截面轮廓,自动填充功能可精确地生成快速成型设备的X,Y向栅线扫描路径。实验数据表明,与利用STL模型切片获得的得的多义线轮廓对比,经NURBS解析重构后的自适应直接切片轮廓与原始轮廓间的拟合误差降低98%以上,所需的NURBS线段数目减少77%以上。 相似文献
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一种检验STL文件正确性的新方法 总被引:3,自引:1,他引:2
在快速成型技术中,从CAD系统中生成的STL模型常会包含多种错误,在切片之前必须对相应的STL文件进行正确性检验。针对上述问题,提出了一种检验STL文件正确性的新方法,该方法操作方便,界面友好。 相似文献
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大多数快速原型制造系统采用 STL 文件作为与 CAD系统之间的数据交换接口。但是 ,STL 文件是通过用一系列的三角片逼近实际零件表面而产生的 ,STL 文件本身及其创建过程均存在许多问题。要提高模型的精度 ,就必须增加三角片的数量 ,同时减小三角片的尺寸。这必然造成 STL 文件庞大 ,后续处理时间较长 ,而且易产生缺陷 ,使后续处理不能进行。针对上述问题 ,本文分析了 STL文件的不足 ,提出一种 CAD系统与 RPM系统之间新的数据交换方法。该方法对 CAD系统中的真实模型直接切片 ,将切片后所得到的轮廓数据作为 CAD系统与快速原型制造系统之间的数据交换接口。该切片算法已在“超人 2 0 0 0 CAD/ CAM”系统中实现 ,算法表现稳定 相似文献
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Direct Slicing from PowerSHAPE Models for Rapid Prototyping 总被引:4,自引:2,他引:2
X. Chen C. Wang X. Ye Y. Xiao S. Huang 《The International Journal of Advanced Manufacturing Technology》2001,17(7):543-547
Rapid prototyping processes produce parts layer by layer directly from CAD models. An efficient method is required to slice
the geometric model of a part into layers. Several slicing methods are introduced in this paper: slicing from STL files; tolerate-errors
slicing; adaptive slicing; direct slicing; adaptive and direct slicing. PowerSHAPE is a powerful package for building models,
and it provided macro language and picture files for its secondary development work. To meet rapid proto-typing slicing demands,
the author proposes a direct slicing approach based on PowerSHAPE models. In this method, lines, arcs and Bezier curves are
used to describe the section contours. This approach can be used in stereolithography, selective laser sintering, fused deposition
modelling, and other rapid prototyping processes, e.g. laminated object manufacturing. It may be the future solution to existing
slicing problems. 相似文献
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S.-H. Huang L.-C. Zhang M. Han 《The International Journal of Advanced Manufacturing Technology》2003,21(1):15-19
The STL file, which is de facto standard for the rapid prototyping industries, has too large a file size. This paper proposes
an improved interface between CAD and rapid prototyping systems, i.e. a CS (compressed STL) file that has very low data storage
redundancies and is completely compatible with the STL file. The CS file is about a quarter of the size of the original binary
STL file, without any model information loss. This is very suitable for file transferring via the Internet. Removing coordinate
data of duplicate vertices, bit-compression technology, and a comparison of the size and compressed performance of the STL
and the CS are also discussed.
ID="A1"Correspondance and offprint requests to: Dr Li-Chao Zhang, Rapid Prototyping Building, State Key Laboratory of Plastic Forming Simulation and Die and Mould Technology,
Huazhong University of Science and Technology, Wuhan, Hubei, 430074, PR China. E-mail: elegantteac@yahoo.com 相似文献
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