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本钢铁水预处理工艺研究 总被引:2,自引:0,他引:2
本钢采用镁基脱硫粉剂进行铁水喷吹脱硫,可实现(S)小于0.0001%。本文通过研究,给出了适当的钙镁比和喷吹速度、铁水温度、粉剂用量、铁水原始含硫量等对脱硫的影响。 相似文献
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宝钢铁水预处理现场取样统计分析表明 ,高炉铁水中平均氮含量为 4 4× 10 - 6 ,进行喷粉 (石灰 氮气 )单脱硫预处理 ,铁水中平均氮含量降低 34× 10 - 6 ;若进行脱硅 脱磷 脱硫 (3脱 )预处理 ,即首先氧化脱硅 ,其次喷吹氮 +氧 +石灰基粉剂脱磷 ,最后喷吹氧 +氮 +苏打粉脱硫后可使铁水中平均氮含量降至 10×10 - 6 。提高转炉低氮铁水比 ,复吹时全程氩搅拌和降低氧气中氮含量是生产低氮钢的主要工艺措施 相似文献
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宝钢采用T.D.S铁水脱硫预处理,选用CaC_2及CaO为脱硫剂。本文提出了Ca_C_2的三种不同的喷吹方式进行铁水脱硫,来探讨降低CaC_2的消耗,提高其利用效率的可能性,并从中找出较理想的喷吹方式,从而达到大幅度降低铁水脱硫费用的目的。 相似文献
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金属镁粉在铁水预处理脱硫生产中的应用 总被引:3,自引:0,他引:3
阐述了在铁水预处理中采用钝化金属镁-钙质粉剂进行复合喷吹和混合喷吹两种工艺及特点,并分析了在铁水预处理中影响金属镁脱硫率的主要因素,从而提出一个合理工艺制度。 相似文献
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本文介绍了太钢铁水缶喷吹法铁水预处理的生产工艺。分析了预处理后铁水硫含量偏高对转炉生产不锈钢的影响和喷吹法铁水预处理在脱磷同时进行脱硫的技术难点。依据铁水脱硫脱磷冶金反应机理,结合实际,通过生产试验,优化了喷吹法铁水预处理的供氧、粉剂加入、扒渣等工艺技术,取得了预处理终点硫含量、铁鳞、(CaO+CaF2)消耗分别比原工艺降低0.007%、2.97kg/t和2.25kg/t的显著效果。 相似文献
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为防止铁水预处理脱硅过程中脱铌,通过中频感应电炉底吹氧气冶炼含铌铁水,研究了铁水预处理吹氧过程中不加渣和加入造渣剂吹炼过程中脱硅保铌的行为及铁水中各元素含量的变化规律。试验结果表明:在铁水温度1623K加入碱度为4的CaO-SiO2-CaF2的造渣剂、供氧强度为0. 5m3/(t·min)时吹氧冶炼,铁水中的硅含量降低到0. 012%(质量分数,下同)时,铌才开始氧化,脱硫率为83%,磷含量不变;在相同的温度和供氧强度,不加造渣剂吹炼时,铁水中的硅降低至0. 16%时,铌开始氧化,硫和磷含量不变;有渣吹炼脱硅保铌终点硅含量是无渣吹炼脱硅保铌终点硅含量的10%,显著脱硫。 相似文献
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The desulfurization of hot metal by the injection of fluidized lime (≥94% CaO) is analyzed, when the lime consumption is 0.5–19 kg/t of hot metal. That results in 95% desulfurization; the lowest sulfur content in the hot metal is 0.003%. Decrease in sulfur content in the hot metal to 0.005, 0.010, 0.015, 0.020, and 0.025% with different initial sulfur content is observed, with the injection of different quantities of lime. Sulfur content below 0.001% is not observed and not guaranteed. Recommendations are made for optimal desulfurization of hot metal by lime. Their adoption increases the desulfurization, decreases the losses of hot metal and the temperature, and decreases the consumption of materials and the cost of the process. 相似文献
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An experimental study is carried out to determine the possibility of utilizing the recycled sinter ore dust for refinging flux for hot metal. The dust has good physical and chemical properties as an injection powder, however, it contains masses of about 0.24% S and a substantial amount of sulfur which can be picked up by the hot metal during the injection treatment. Therefore, sinter ore dust is mixed with burnt lime, fluorspar and sodium carbonate to increase the sulfide capacity of the flux. The fluxes are tested for hot metal dephosphorization and desulfurization in laboratory and plant scale experiments. The fluxes show an excellent dephosphorization efficiency without sulfur pick up. In case of the flux containing sodium carbonate masses of 10%, sulfur in hot metal is simultaneously removed. In addition, a higher manganese yield in hot metal is obtained in case of a sodium carbonate containing flux at the end of injection treatment. 相似文献
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A. M. Zborshchik S. V. Kuberskii G. Ya. Dovgalyuk K. V. Vinnik 《Steel in Translation》2011,41(9):741-744
The desulfurization of hot metal by the injection of fluidized lime in the 300-t casting ladles of the oxygen-converter shop
at OAO Alchevskii Metallurgicheskii Kombinat is investigated. Analysis of the results shows that, in the deep desulfurization
of hot metal with an initial sulfur content of 0.020–0.030% by a mixture of granulated magnesium and fluidized lime, the lime
injected with magnesium into the hot metal has no significant effect. Measures are proposed to reduce the desulfurization
costs and the losses of hot metal with the ladle slag. 相似文献
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通过技术选型和对铁水复合脱硫的系统研究,选择了合适的操作和设备参数,并在调试中对操作参数进行不断的优化,使铁水复合脱硫技术在济钢一炼钢顺利实施,铁水硫的质量分数由0.035%下降到0.005%,而且脱硫剂消耗低于其他同类钢厂。 相似文献
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A novel blast furnace operation of coke oven gas (COG) injection simultaneously with hot burden charging has been proposed to solve the problem of insufficient heat in the BF shaft zone under the condition of COG injection and make full use of the abundant sensible heat of high temperature burden. In this paper, the novel process has been simulated with a multifluid blast furnace model. The results show that, in comparison with the operation of COG injection only, under the operation of COG injection together with hot burden charging, the temperature in the upper zone of the shaft increases while that in lower zone decreases. Furthermore, the reduction of iron bearing material is improved in the top zone, and the cohesive zone tends to descend and narrow. The coke ratio, fuel ratio and CO2 emissions of the operation of charging hot pellet and coke with the temperature of 800°C are decreased by 4.0, 4.7 and 5.3% respectively, while the hot metal productivity is increased by 7.14%. Therefore, COG injection combined with hot burden charging operation not only increases temperature in the upper part of the blast furnace but also decreases energy consumption per tonne hot metal. 相似文献
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通过对1Cr14Mn10NiCuN不锈钢冶炼的几种原料条件和工艺路径对比分析,发现采用低镍高炉铁水为主要原料的工艺流程因铁水成分、温度和洁净度更优而更具竞争力。某厂采用高硅含铬低镍铁水冶炼1Cr14Mn10NiCuN不锈钢,铁水带入铬可节约50铬铁用量约66.7 kg/t(钢),降低成本约400.5元/t(钢),但预处理环节铬的收得率仅为88%,铬损失量折算成50铬铁达到9.1 kg/t(钢),折合人民币约54.6元/t(钢)。工艺优化方案考虑在铁水预处理炉吹氧结束时加入合金熔化炉熔化的铬铁水,利用铬铁水中的硅还原渣中的铬。工艺方案优化后在预处理炉环节将低镍铁水中的铬收得率提高至95%,使生产全流程50铬铁加入量减少约5.3 kg/t(钢),降低成本约31.9元/t(钢)。 相似文献
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Marissa Vargas‐Ramirez Antonio Romero‐Serrano Rodolfo Morales Miguel Angeles‐Hernandez Federico Chavez‐Alcala Javier Castro‐Arellano 《国际钢铁研究》2001,72(5-6):173-181
A mathematical model earlier proposed has been improved to predict the kinetics of multicomponent reactions in the hot metal pretreatment through the injection of reactive fluxes. It is assumed that there are two reaction zones along the flux injection operation: a transitory reaction between the rising particles and the bulk metal, and the permanent reaction between the metal and the top slag. A criterion to estimate the fraction of solids which will react with molten iron in a three‐phase jet (gas‐solid‐liquid) was considered; this fraction of solids carries out the transitory reaction. The model also takes into account the thermodynamic changes produced in the metal and slag due to the chemical reactions. Calculated results of the model are in good agreement with experimental results for the desulfurization of hot metal through the injection of CaO‐SiO2‐CaF2‐FeO‐Na2O reagents at 1400 ‐ 1450 °C. Two kinds of hot metal were tested, one with a low carbon mass content of 3 % and the other with a high carbon mass content of 4.5 %. 相似文献