Study on copolymerization of ethylene/1‐hexene catalyzed by a novel polystyrene‐supported metallocene catalyst

Ethylene/1‐hexene copolymerization was carried out with polystyrene‐supported metallocene catalyst. It was found that the kinetic of the copolymerization was strongly influenced by the steric hindrance of carrier. The influences of 1‐hexene concentration in the feed on catalyst productivity and comonomer reactivity were investigated. The microstructure of resultant copolymer was analyzed by ¹³C NMR. It was found that the different carriers have slight effect on the composite of copolymer. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 1574–1577, 2006     

Influence of copolymer fraction composition in ultrahigh molecular weight polyethylene blends with ethylene/1‐hexene copolymers on material physical and tensile properties

The reactor blends (RBs) with bimodal molecular weight distribution on the base of ultrahigh molecular weight polyethylene (UHMWPE) and low molecular weight random ethylene/1‐hexene copolymers (CEH) were synthesized by two‐step processes including ethylene polymerization followed by ethylene/1‐hexene copolymerization over rac‐(CH₃)₂Si(Ind)₂ZrCl₂/methylaluminoxane catalyst. The four series of blends differed in a composition of copolymer fraction that was varied in a wide range (from 3.0 to 37.0 mol % of 1‐hexene). The differential scanning calorimetric study shows the double melting behavior of the net semicrystalline CEHs, which can be attributed to intramolecular heterogeneity in chain branch distribution. The introduction of CEHs leads to the modification of nascent RB crystalline and amorphous phases. Physical and tensile properties as well as melting indexes of the materials depend not only on the percentage of copolymer fraction that varied from 6.9 to 35.8 wt % but also on its composition. The increase of copolymer fraction with high content of 1‐hexene (≥11.0 mol %) in the blends leads to the change of the character of stress–strain curves; the materials behave as elastomers. Controlled regulation of copolymer fraction characteristics in the synthesis yields RBs combining the enough high strength, good plastic properties with enhanced melting indexes as compared with the net UHMWPE. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 40151.     

Dynamic mechanical analysis of ethylene/1‐hexene copolymers: The effect of the catalyst type on the short‐chain branching distribution and properties of the amorphous and crystalline phases

Dynamic mechanical analysis was used to study ethylene/1‐hexene copolymers with different compositions, molecular weight distributions, and profiles of short‐chain branching (SCB) versus molecular weight. These copolymers were produced over a highly active supported titanium–magnesium catalyst (TMC), a highly active supported vanadium–magnesium catalysts (VMC), and a supported zirconocene catalyst. A higher fraction of the crystalline phase in the copolymers prepared with VMC was shown to result in higher elastic modulus values. β relaxation was found to be sensitive to the SCB distribution versus the molecular weight. The copolymers prepared with the zirconocene catalyst and VMC were characterized by more uniform SCB distributions and higher temperatures of β relaxation compared to the copolymers prepared with TMC. The mobility of the polymer chains at room temperature in the amorphous phase obtained by the spin‐probe method rose with increasing branch content in the copolymers and was not sensitive to different SCB distribution profiles. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44638.     

Synthesis and properties of ethylene‐substituted styrene copolymers

The copolymerization of ethylene and substituted styrenes [RSt's; p‐methylstyrene (MSt), p‐tert‐butylstyrene (BSt), 2‐vinylnaphthalene (VN), and p‐(tert‐butyldimethylsilyloxy)styrene (BMSiOSt)] were investigated with dimethylsilylene(tetramethylcyclopentadienyl)(N‐tert‐butyl)titanium dichloride to yield the corresponding ethylene–RSt copolymers. The substituent on the styrene (St) monomers did not affect the monomer reactivity ratio. The effect of the substituent structure of RSt on the thermal and mechanical properties was studied with differential scanning calorimetry, dynamic mechanical thermal spectroscopy, and elongation testing. The glass‐transition temperature (T_g) of the copolymers increased with increasing RSt content, and the order of T_g was as follows: BSt > VN > MSt = St. A copolymer with p‐hydroxystyrene (HOSt) was successively synthesized by means of deprotection of the copolymer with BMSiOSt. The copolymer showed a much higher T_g than the other copolymers because of the hydrogen connection of its OH groups. The mechanical properties of the copolymer in the glass state, at a lower temperature than T_g, were almost independent of the nature of the RSt. The substituent of the St monomers affected the pattern of the stress–strain curve in the elongation testing in the amorphous state. An improvement in the shape memory effect was observed in poly(ethylene‐co‐BSt). © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Characteristics of diether‐ and phthalate‐based Ziegler‐Natta catalysts for copolymerization of propylene and ethylene and terpolymerization of propylene,ethylene, and 1‐butene

Copolymerization of propylene and ethylene and terpolymerization of propylene, ethylene, and 1‐butene were carried out to compare the characteristics of diether‐ and phthalate‐based Ziegler‐Natta catalysts in a reaction system of pilot scale. The ethylene incorporation with the diether‐based catalyst was higher but the 1‐butene incorporation was lower compared with those of the phthalate‐based catalyst. In the case of copolymers from the diether‐based catalyst, melting behavior, determined through differential scanning calorimetry (DSC), showed a distinct shoulder peak and lots of nuclei were formed during crystallization. The diether‐based catalyst led to polymers having blockier ethylene sequences compared with those of the phthalate‐based catalyst; the highly crystallizable fraction (HIS) containing blockier ethylene sequences was produced with the diether‐based catalyst. These results seem to be the result of regio‐irregular characteristics of the diether‐based catalyst. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 130: 851‐859, 2013     

Solubility measurement of hydrogen,ethylene, and 1‐hexene in polyethylene films through an intelligent gravimetric analyzer

The solubility of hydrogen (H₂), ethylene (C₂H₄), 1‐hexene (C₆H₁₂), and the mixture of C₂H₄/1‐C₆H₁₂ in semicrystalline polyethylene (PE) films is measured using an intelligent gravimetric analyzer (IGA) in combination with prediction equations. For the pure‐component sorption in PE, the solubility of C₂H₄ and 1‐C₆H₁₂ decreases with the temperature, while that of H₂ exhibits an opposite variation tendency in the temperature range under test. For the C₂H₄/1‐C₆H₁₂ mixture, the co‐solubility is almost 10% smaller than the sum of the pure‐component solubility. 1‐C₆H₁₂ acts as a co‐solvent and C₂H₄ an antisolvent. Moreover, good consistency has been achieved between the measured data and the prediction results from the Sanchez‐Lacombe EOS model, demonstrating the reliability of the measurement approach employed in this work. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 44507.     

Comonomer effects in copolymerization of ethylene and 1‐hexene with MgCl2‐supported Ziegler‐Natta catalysts: New evidences from active center concentration and molecular weight distribution

In this article, comonomer effects in copolymerization of ethylene and 1‐hexene with four MgCl₂‐supported Ziegler‐Natta catalysts using either ethylene or 1‐hexene as the main monomer were investigated. It was found that no matter which monomer was used as the main monomer, the polymerization activity was significantly enhanced by introducing small amount of comonomer. In copolymerization with ethylene as the main monomer, the strength of comonomer effects was much stronger in active centers producing low‐molecular‐weight polymer than those producing high‐molecular‐weight polymer. In copolymerization with 1‐hexene as the main monomer, the number of active centers ([C*]/[Ti]) was determined, and the propagation rate constants (k_p) were calculated. Deconvolution of the polymer molecular weight distribution into Flory components were made to study the active center distribution. Introduction of small amount of ethylene caused marked increase in the number of active centers and decrease in average chain propagation rate constant. Introducing internal electron donor in the catalyst enhanced not only the number of active centers but also the chain propagation rate constant. In copolymerization of 1‐hexene with small amount of ethylene, the internal donor weakened the comonomer effects to some extent and changed the distribution of comonomer effects among different types of active centers. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41264.     

Synthesis and properties of random copolymers of 2,2‐dimethyltrimethylene carbonate and ethylene carbonate catalyzed by lanthanide tris(2,6‐di‐tert‐butyl‐4‐methylphenolate)

Random copolymers of 2,2‐dimethyltrimethylene carbonate and ethylene carbonate (EC) were synthesized with lanthanide tris(2,6‐di‐tert‐butyl‐4‐methylphenolate)s [Ln(DBMP)₃; Ln = La, Nd, Sm, or Dy] as catalysts, among which La(DBMP)₃ showed the highest activity. Poly(2,2‐dimethyltrimethylene carbonate‐co‐ethylene carbonate)s [poly(DTC‐co‐EC)]s with high molecular weights were prepared at room temperature and characterized with ¹H‐NMR and size exclusion chromatography. The thermal behavior and crystalline properties of the poly(DTC‐co‐EC)s were analyzed with differential scanning calorimetry, thermogravimetric analysis, and X‐ray diffraction. The crystallinity and melting temperatures of the poly(DTC‐co‐EC)s both decreased with increasing EC content in the copolymers. The mechanical properties of these copolymers were also investigated with dynamic mechanical analysis and tensile strength measurements, which revealed that a reduction of the glass‐transition temperature and great enhancement of the tensile properties could be achieved with higher EC contents. These improvements in the thermal and mechanical properties indicate potential applications in biomedical research for novel polycarbonates. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and characterization of ABA triblock and novel multiblock copolymers from ethylene glycol,L‐lactide,and ϵ‐caprolactone

Three types of copolymers were synthesized and characterized. First, triblock ABA copolymers [where A is a homopolymer of ?‐caprolactone and B is poly(ethylene glycol)] were prepared by the ring‐opening polymerization of poly(ethylene glycol) with ?‐caprolactone in the presence of stannous octoate (Sn(Oct)₂). The spectral, thermal, and mechanical properties of one sample of these copolymers were studied, and it was discovered that these types of copolymers were more hydrophilic, possessed lower melting points, and had superior mechanical properties (greater toughness) than poly(?‐caprolactone). Second, triblock ABA copolymers [where A is a homopolymer of L ‐lactide and B is poly(ethylene glycol)] were prepared by the ring‐opening polymerization of poly(ethylene glycol) with L ‐lactide in the presence of Sn(Oct)₂. The mechanical properties of these copolymers were studied, and it was found that they were tougher and softer than poly(L ‐lactide). Third, novel ABA triblock copolymers [where A is a copolymer of ?‐caprolactone and L ‐lactide and B is poly(ethylene glycol)] were prepared, and ¹H‐NMR and ¹³C‐NMR spectra of these copolymers indicated a microblock structure for the two end blocks. The stress–strain behavior revealed low yields and high toughness for these copolymers. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 83: 2072–2081, 2002     

Poly1‐hexene: New impact modifier in HIPS technology

Poly1‐hexene was prepared using a conventional heterogeneous Ziegler–Natta catalyst and its stereoregularity was characterized using ¹³C‐NMR analysis. New kind of high impact polystyrene (HIPS) was prepared by radical polymerization of styrene in the presence of different amounts of synthesized poly1‐hexene (PH) as impact modifier (HIPS/PH) and compared with conventional high impact polystyrene with polybutadiene (HIPS/PB) as rubber phase. Scanning electron microscopy (SEM) revealed that the dispersion of poly1‐hexene in polystyrene matrix was more uniform compared with it in HIPS/PB. The impact strength of HIPS/PH was 29–79% and 80–289% higher than that in HIPS/PB and neat polystyrene, respectively. FTIR was used to confirm more durability of HIPS/PH samples toward ozonation. To study the effect of rubber type and amount on the T_gs of polystyrene, differential scanning calorimetry was employed. Results obtained from TGA demonstrated higher thermal stability of HIPS/PH sample in comparison with conventional HIPS/PB one. Our obtained results suggest new high impact polystyrene that in all studied aspects has better performance than the conventional HIPS. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43882.     

Self‐induced short chain branching in homopolymers and 1‐hexene copolymers of ethylene produced with amido functionalized ansa half‐sandwich complexes as catalysts

Amido ansa 3‐substituted indenyl complex precursors can be activated with methylaluminoxane and used for prepolymerization with ethylene to give a heterogeneous catalyst for olefin polymerization. Homo polymerization of ethylene with 1‐(3‐pent‐4‐enylindenylidene) dimethylsilyl'butylamidotitaniumdichloride (1), 1‐(3‐hex‐5‐enylindenylidene)dimethylsilyl'butylamidotitanium‐dichloride (2), and 1‐(3‐pent‐4‐enylindenylidene) (oct‐7‐enyl)methylsilyl'butylamidotitaniumdichloride (3) produces polyethylenes that contain ethyl branches. The ethyl branching in the polymers made with complexes 1 and 2 is barely above the ¹³C NMR detection limit, but the level observed in the polymer made with complex 3 is 17 times greater. Copolymerization of ethylene and 1‐hexene using prepolymerized 3 yields copolymers containing both ethyl and butyl branches. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 734–739, 2006     

Dimensional stability of single‐site ethylene copolymers in rotational molding

The dimensional stability of ethylene copolymers in rotational molding was studied by comparing the warpage observed for a series of conventional and single‐site catalyzed ethylene copolymers. Bench‐scale molding trials were carried out under controlled molding conditions. The rapid cooling of the mold using a water spray resulted in greater warpage. Under such conditions, molded parts made using the single‐site resins showed less warpage compared to the Ziegler‐catalyzed copolymers with otherwise comparable densities. The Ziegler‐catalyzed copolymers were characterized by a faster crystallization rate, and were shown to generate larger crystallinity gradients through the part thickness during the cooling process. Second to temperature gradients, crystallinity gradients are a leading cause for the development of residual stresses and causing warpage. Differences in the crystallization rates between single‐site and Ziegler‐catalyzed copolymers are discussed based on their intermolecular comonomer distributions. POLYM. ENG. SCI., 2009. © 2009 Society of Plastics Engineers     

Ductile tear behavior of multilayered polypropylene homopolymer/ethylene 1‐octene copolymer sheets

The tear resistance of the polypropylene homopolymer (HPP)/ethylene 1‐octene copolymer (POE) alternating multilayered sheets, which were prepared through multilayered coextrusion, was evaluated. Polarized optical microscope (POM) photographs revealed that HPP and POE layers aligned alternately vertical to the interfaces and continuously parallel to the extrusion direction. Tear results demonstrated the conventional blends had less tear‐resistant than the multilayered samples. Large plastic deformation of HPP layer occurred in the multilayered structure during the stable crack growth, causing the tear energy to increase with the number of layers increasing. The measurements of PCMW2D IR and WAXD revealed that the large plastic deformation had a direct relationship with the crystal structure and termination of micro‐cracks by interface. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43298.     

Effects of microstructures on the viscoelastic and rheological properties of metallocene‐catalyzed cyclo‐olefin copolymers: A preliminary study

We characterized metallocene‐catalyzed cyclo‐olefin copolymers (mCOCs) with similar heat distortion temperatures but dramatic differences in melt‐flow indices to understand how the molecular conformation affected their rheological and viscoelastic properties. The mCOC conformations were identified with ¹³C‐NMR, whereas the viscoelastic and rheological properties were measured with cone‐and‐plate and high‐pressure capillary rheometers. Our preliminary results showed that the mCOC rheological and viscoelastic properties might depend strongly on the conformation rather than the norbornene content, molecular weight, and molecular weight distribution. mCOCs containing ‐NNN‐ locks (where N represents norbornene) exhibited stronger molecular entanglements than those having no ‐NNN‐ blocks, as reflected in lower crossover frequencies and higher crossover torque. Furthermore, the existence of larger rigid ‐NNN‐ blocks resulted in higher molten viscosities and flow activation energies. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 86: 3695–3701, 2002     

Morphology development for single‐site ethylene copolymers in rotational molding

The morphology development of ethylene copolymers was modeled with the modified phase‐field theory. The metastability of polymer crystallization was also considered in the modeling. Modeling and experimental work were simultaneously undertaken to compare the crystallization kinetics of single‐site‐catalyzed and Ziegler‐catalyzed resins and their influence on morphology development in the rotational‐molding process. With a more uniform short‐chain branch distribution, the single‐site copolymers developed well‐defined spherulitic structures. The Ziegler–Natta catalyst resins were characterized by a higher nuclei density and a faster crystallization rate and produced finer structures in the molded parts. The modeling approach proposed in our work allowed an evaluation of the processing and the material effects on the development of morphological features during melt solidification. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Polypropylene/polyethylene blends as models for high‐impact propylene‐ethylene copolymers,part 2: Relation between composition and mechanical performance

The relation between composition and mechanical performance of a series of binary polyolefin blends was studied in this article. A fractionation of these model compounds with temperature rising elution fractionation (TREF) was applied to study the possibility to fractionate industrially relevant heterophasic polyolefin systems. The separation quality according to molecular structures or chemical composition was found to be good for most of the systems, but especially the separation of ethylene‐propylene random copolymer and high density polyethylene by TREF turned out to be difficult if not impossible. An extensive mechanical characterisation including the determination of brittle‐to‐ductile transition curves showed significant effects of modifier type and amount. Toughness effects can be related primarily to the modulus differences between modifier and matrix. Compatibility and particle size only have a secondary influence, but must be considered for a detailed interpretation of the mechanics of the investigated systems. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Chemical composition distribution study in ethylene/1‐hexene copolymerization to produce LLDPE material using MgCl2‐TiCl4‐based Ziegler‐Natta catalysts

The characteristic features of LLDPE polymerization with ZN catalyst are the time drift effect during polymerization and the bending effect when trying to decrease density of the copolymer by adding more comonomer to the polymerization. The time drift in LLDPE polymerization is revealed by a constant decrease of comonomer incorporation during polymerization time. The bending is revealed by difficulties in lowering the density of LLDPE material below the density of 920 kg/m³. With increasing comonomer content during polymerization, the density does not decrease, but the soluble fraction increases. To try to observe if these phenomena are connected, two types of catalysts, SiO₂ supported and precipitated MgCl₂ ZN catalysts, were studied. A short time (10 min) and an extended time (60 min) copolymerization test series where the polymerizations were performed in the presence of a gradually increasing comonomer amount. Both catalysts show a strong bending when density is presented as a function of 1‐hexene both in 10‐ and 60‐min polymerization, indicating no connection between time drift and bending. The density, melting point, and crystallinity results all indicate that both catalysts are making similar copolymer material with identical chemical composition distribution. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Poly(ethylene terephthalate) copolymers that contain 5‐tert‐butylisophthalic acid and 1‐3/1‐4‐cyclohexanedimethanol: Synthesis,characterization, and properties

The effects of incorporating 5‐tert‐butylisophthalic acid (^tBI) and 1‐3/1‐4 cyclohexanedimethanol (CHDM) in the polymer chain of poly(ethylene terephthalate) (PET) on the crystallization behavior and thermal, optical and tensile properties of this polyester (PETGB) were evaluated. These random copolyesters that contained between 0 and 20 mol % of CHDM and between 0 and 10 mol % of ^tBI units were prepared by esterification followed by melt copolycondensation. The compositions and molecular weights of the copolyesters were determined by ¹H‐NMR spectroscopy and viscometry, respectively. The composition of the polyester was consistent with the composition of the feed. The intrinsic viscosities of the copolymers ranged between 0.62 and 0.74 dL/g. The thermal behaviors were investigated over the entire range of copolymer compositions, using DSC under the heating and cooling rate of 20°C/min and TGA. The copolyesters with ^tBI and CHDM of < 20 mol % were crystallizable, whereas the copolyesters with ^tBI and CHDM of ≥ 20 mol % were amorphous. They appeared to be stable up to 395°C. The optical transmissions of the amorphous polyesters were more than 88% in the visible region. The mechanical behavior was investigated by performing a tensile test. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 279–285, 2007     

Influence of cocatalyst on the structure and properties of polypropylene/poly (ethylene‐co‐propylene) in‐reactor alloys prepared by MgCl2/TiCl4/diester type Ziegler‐Natta catalyst

In this work, a series of polypropylene/poly(ethylene‐co‐propylene) (iPP/EPR) in‐reactor alloys were prepared by MgCl₂/TiCl₄/diester type Ziegler‐Natta catalyst with triethylaluminium/triisobutylaluminium (TEA/TIBA) mixture as cocatalyst. The influence of cocatalyst and external electron donor, e.g., diphenyldimethoxysilane (DDS) or dicyclopentyldimethoxysilane (D ‐donor), on the structure and mechanical properties of iPP/EPR in‐reactor alloys were studied and discussed. According to the characterization results, PP/EPR was mainly composed of random poly(ethylene‐co‐propylene), segmented poly(ethylene‐co‐propylene), and high isotactic PP. Using TEA/TIBA mixture as cocatalyst and DDS as external electron donor, as TEA/TIBA ratio increased, the impact strength of iPP/EPR in‐reactor alloys had an increasing trend. Using TEA/TIBA mixture as cocatalyst and D ‐donor as external electron donor, the impact strength of iPP/EPR in‐reactor alloy were dramatically improved. In this case, the iPP/EPR in‐reactor alloy prepared at TEA: TIBA = 4 : 1 was the toughest. The influence of cocatalyst and external electron donor on the flexural modulus and flexural strength could be ignored. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Correlation between the fracture toughness and β‐crystal fraction in a β‐nucleated propylene‐based propylene–ethylene random copolymer

Propylene‐based propylene–ethylene random copolymer (PPR) has been widely used in the production of hot‐water pipes. To further improve its toughness and thermal resistance, β‐nucleating agents (β‐NAs) are frequently incorporated. In this study, PPR containing 5.6 mol % ethylene units was modified by two kinds of β‐NAs, that is, calcium pimelate and N,N′‐dicyclohexylterephthalamide. The notched Izod impact strength of PPR increased with the addition of the β‐NAs. Drastically different toughening effects were found between the two β‐NAs. The structure of PPR with and without a β‐NA was investigated by calorimetry, X‐ray diffraction, and thermomechanical analysis. The results indicated that the relative fraction of β crystals (k_β) in the injection‐molded specimens was determined by the type and content of β‐NA. The relationship between k_β and the impact toughness was summarized. A critical value for k_β (0.68) was identified for the brittle–ductile transition of PPR. PPR with β‐NA having a k_β greater than 0.68 displayed a higher impact strength than the other mixtures. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42930.