Microstructure, ferroelectric, and piezoelectric properties of (1 − x − y)Bi0.5Na0.5TiO3-xBaTiO3-yBi0.5Ag0.5TiO3 lead-free ceramics

Lead-free (1 − x − y)Bi_0.5Na_0.5TiO₃-xBaTiO₃-yBi_0.5Ag_0.5TiO₃ (BNT-BT-BAT-x/y, x = 0-0.10, y = 0-0.075) piezoelectric ceramics were synthesized by conventional oxide-mixed method. The microstructure, ferroelectric, and piezoelectric properties of the ceramics were investigated. Results show that a morphotropic phase boundary (MPB) between rhombohedral and tetragonal phases of BNT-BT-BAT-x/0.04 ceramics is formed at x = 0.06-0.08. The addition of BAT has no obvious change on the crystal structure of BNT-BT ceramics while it causes the grain size of the ceramics to become more homogenous. Near the MPB, the ceramics with x = 0.06 and y = 0.05-0.06 possess optimum electrical properties: P_r ∼ 42.5 μC/cm², E_c ∼ 32.0 kV/cm, d₃₃ ∼ 172 pC/N, k_p ∼ 32.6%, and k_t ∼ 52.6%. The temperature dependences of k_p and polarization versus electric hysteresis loops reveal that the depolarization temperature (T_d) of BNT-BT-BAT-0.06/y ceramics decreases with increasing y. In addition, the polar and non-polar phases may coexist in the BNT-BT-BAT-x/y ceramics above T_d.     

Cu + TiB2 composite filler for brazing Al2O3 and Ti-6Al-4V alloy

Al₂O₃ and Ti-6Al-4V alloy were brazed using Cu + TiB₂ composite filler, which manufactured by mechanical milling of Cu and TiB₂ powders. Typical interface microstructure of joint was Al₂O₃/Ti₄(Cu,Al)₂O/Ti₂Cu + Ti₃Al + Ti₂(Cu,Al)/Ti₂(Cu,Al) + AlCu₂Ti/Ti₂Cu + AlCu₂Ti + Ti₃Al + Ti₂(Cu,Al) + TiB/Ti(s.s) + Ti₂Cu/Ti-6Al-4V alloy. Based on temperature- and time-dependent compositional change, the formation of intermetallics in joint was basically divided into four stages: formation of interfacial Ti₄(Cu,Al)₂O in Al₂O₃ side, formation of Ti₂Cu, Ti₃Al, TiB, Ti₂Cu, and AlCu₂Ti in layers II and IV, formation of Ti₂(Cu,Al) and AlCu₂Ti in layer III, formation of Ti + Ti₂Cu hypereutectoid organization adjacent to Ti-6Al-4V alloy. TiB in situ synthesized in joint not only acted as low thermal expansion coefficient reinforcement to improve the mechanical properties at room temperature, but also as skeleton ceramic of joint to increase high temperature mechanical properties of Al₂O₃/Ti-6Al-4V alloy joint increasing. When the joint containing 30 vol.% TiB brazed at 930 °C and 10 min of holding time, the maximum room temperature shear strength of joint was 96.76 MPa, and the high temperature shear strength of joint was 115.16 MPa at 800 °C.     

Dehydrogenation kinetics of 2LiBH4 + MgH2 enhanced by hydrogen back pressure and a CuCl2 catalyst

In this work, the dehydrogenation kinetics of the 2LiBH₄ + MgH₂ composite under different hydrogen back pressures was studied. The applied hydrogen back pressure significantly influenced the hydrogen release rate of the uncatalyzed composite. Higher hydrogen pressures enhanced the nucleation of MgB_2, resulting in better dehydrogenation kinetics and cycle stability. The composite with a CuCl₂ catalyst demonstrated significantly improved dehydrogenation kinetics because the nucleation of MgB₂ was promoted by heterogeneous nuclei. However, similar effects of hydrogen back pressure on dehydrogenation kinetics were also observed for the CuCl₂-catalyzed composite. The extraordinary results suggest that hydrogen back pressure plays an indispensable role in the formation of MgB₂, which determines not only the reaction pathway but also the kinetics of dehydrogenation for the 2LiBH₄ + MgH₂ composite.     

Complex impedance analysis of (Y2O3 + CeO2)-YCr0.5Mn0.5O3 composite NTC ceramics

Ceramic compositions based on (aY₂O₃ + bCeO₂)-0.4YCr_0.5Mn_0.5O₃ (a + b = 0.6) were prepared by conventional solid state reaction at 1200 °C, and sintered under air atmosphere at 1600 °C. For 0 ≤ a < 0.6, XRD patterns have shown that the major phases presented in the calcined powders are Y₂O₃, CeO₂ and orthorhombic perovskite YCr_0.5Mn_0.5O₃ phase, respectively. SEM and EDAX observations confirm the YCr_0.5Mn_0.5O₃ phases mostly exist at the grain, whereas the Y₂O₃ and CeO₂ phases mainly exist at the grain boundaries. Complex impedance analysis shows that, for 0 < a ≤ 0.6, single semicircular arc whose shape does not show any change with temperature. Nevertheless, for a = 0, two overlapping semicircular arcs are observed at and above 300 °C. The grain boundary properties exhibit thermistor parameters with a negative temperature coefficient characteristic. The relaxation behavior and conduction for the grain boundary could be due to a space-charge relaxation mechanism and oxygen vacancies, respectively.     

Microwave dielectric properties of (1 − x)ZnMoO4-xTiO2 composite ceramics

(1 − x)ZnMoO₄-xTiO₂ (x = 0.0, 0.05, 0.158, 0.25, and 0.35) composite ceramics were synthesized by the conventional solid state reaction process. The sintering behavior, phase composition, chemical compatibility with silver, and microwave dielectric properties were investigated. All the specimens can be well densified below 950 °C. From the X-ray diffraction analysis, it indicates that the triclinic wolframite ZnMoO₄ phase coexists with the tetragonal rutile TiO₂ phase, and it is easy for silver to react with ZnMoO₄ to form Ag₂Zn₂(MoO₄)₃ phase and hard to react with TiO₂. When the volume fraction of TiO₂ (x value) increasing from 0 to 0.35, the microwave dielectric permittivity of the (1 − x)ZnMoO₄-xTiO₂ composite ceramics increases from 8.0 to 25.2, the Q_f value changes in the range of 32,300-43,300 GHz, and the temperature coefficient τ_f value varies from −128.9 to 157.4 ppm/°C. At x = 0.158, the mixture exhibits good microwave dielectric properties with a ?_r = 13.9, a Q_f = 40,400 GHz, and a τ_f = +2.0 ppm/°C.     

Perpendicular magnetic anisotropy in 70 nm CoFe2O4 thin films fabricated on SiO2/Si(1 0 0) by the sol-gel method

Cobalt ferrite CoFe₂O₄ films were fabricated on SiO₂/Si(1 0 0) by the sol-gel method. Films crystallized at/above 600 °C are stoichiometric as expected. With increase of the annealing temperature from 600 °C to 750 °C, the columnar grain size of CoFe₂O₄ film increases from 13 nm to 50 nm, resulting in surface roughness increasing from 0.46 nm to 2.55 nm. Magnetic hysteresis loops in both in-plane and out-of-plane directions, at different annealing temperatures, indicate that the films annealed at 750 °C exhibit obvious perpendicular magnetic anisotropy. Simultaneously, with the annealing temperature increasing from 600 °C to 750 °C, the out of plane coercivity increases from 1 kOe to 2.4 kOe and the corresponding saturation magnetization increases from 200 emu/cm³ to 283 emu/cm³. In addition, all crystallized films exhibit cluster-like structured magnetic domains.     

Microstructure, billet surface quality and tensile property of (Al2O3 + Al3Zr)p/Al composites in situ synthesized with electromagnetic field

The aluminum matrix composites reinforced by Al₂O₃ and Al₃Zr particulates were fabricated via in situ chemical reaction between Al-15 wt.% Zr(CO₃)₂ systems. In the process of in situ reaction, a low frequency electromagnetic field (EMF) is employed to improve the conditions of reaction between reactants powder and melt. The optimized electromagnetic density of low frequency EMF is 0.025 T. During the direct chill casting process of composites melt, the custom-designed electromagnetic fields are introduced to control the microstructures and improve the billet surface quality. XRD analysis shows that Al₂O₃ and Al₃Zr reinforcement phases have been obtained. The Lorenz force improves the kinetic condition and accelerates the nucleation of endogenetic particulates. Microstructure analysis by SEM indicates that the average size of particulates and grain size of matrix are refined to 0.5-1 μm and 20-40 μm, respectively. The surface quality of round billet is greatly improved by the high frequency EMF. The results of tensile properties test show that the tensile strength of composites in situ fabricated with EMF is 254.6 MPa, which is increased by about 104 MPa and 69.4% compared with those of composites in situ fabricated without EMF.     

Optimization of the mechanochemical conditions for the synthesis of the xBiFeO3-(1 − x)PbTiO3 multiferroic system

The xBiFeO₃-(1 − x)PbTiO₃ solid solution is nowadays one of the most promising multiferroic systems. However, the obtaining of single phases with a high crystallinity is difficult by the conventional methods. In this work, the mechanochemical method has been optimized, testing different parameters in the reaction to obtain the suitable conditions of synthesis. The investigated parameters were: the atmosphere conditions and the material of the reaction medium. Single phases with compositions belonging to the whole system (0 ≤ x ≤ 1) have been obtained, being the mechanochemical reaction with tungsten carbide vessel the best synthesis medium. The structural characterization of the obtained powders has been carried out by XRD and microstructures of powdered samples have been studied by SEM and TEM.     

The influence of CO2, AlCl3 · 6H2O, MgCl2 · 6H2O, Na2SO4 and NaCl on the atmospheric corrosion of aluminum

The influence of salt deposits on the atmospheric corrosion of high purity Al (99.999%) was studied in the laboratory. Four chloride and sulfate-containing salts, NaCl, Na₂SO₄, AlCl₃ · 6H₂O and MgCl₂ · 6H₂O were investigated. The samples were exposed to purified humid air with careful control of the relative humidity (95%), temperature (22.0 °C), and air flow. The concentration of CO₂ was 350 ppm or <1 ppm and the exposure time was four weeks. Under the experimental conditions all four salts formed aqueous solutions on the metal surface. Mass gain and metal loss results are reported. The corroded surfaces were studied by ESEM, OM, AES and FEG/SEM equipped with EDX. The corrosion products were analyzed by gravimetry, IC and grazing incidence XRD. In the absence of CO₂, the corrosivity of the chloride salts studied increases in the order MgCl₂ · 6H₂O < AlCl₃ · 6H₂O < NaCl. Sodium chloride is very corrosive in this environment because the sodium ion supports the development of high pH in the cathodic areas, resulting in alkaline dissolution of the alumina passive film and rapid general corrosion. The low corrosivity of MgCl₂ · 6H₂O is explained by the inability of Mg²⁺ to support high pH values in the cathodic areas. In the presence of carbon dioxide, the corrosion induced by the salts studied exhibit similar rates. Carbon dioxide strongly inhibits aluminum corrosion in the presence of AlCl₃ · 6H₂O and especially, NaCl, while it is slightly corrosive in the presence of MgCl₂ · 6H₂O. The corrosion effects of CO₂ are explained in terms of its acidic properties and by the precipitation of carbonates. In the absence of CO₂, Na₂SO₄ is less corrosive than NaCl. This is explained by the lower solubility of aluminum hydroxy sulfates in comparison to the chlorides. The average corrosion rate in the presence of CO₂ is the same for both salts. The main difference is that sulfate is less efficient than chloride in causing pitting of aluminum in neutral or acidic media.     

Electronic structure of antiferromagnetic PbCrO3 (0 0 1) surfaces

Surfaces of cubic perovksite PbCrO₃ in (0 0 1) plane are investigated through density functional theory. The plane wave pseudopotential method is applied with generalized gradient approximation scheme. Hubbard U correction (GGA + U) is included in all calculations in order to simulate on-site Coulomb interactions between Cr-d states. Two types of terminations, namely, PbO- and CrO₂-terminations are considered in construction of the surfaces. Surfaces of both terminations show convergence at 9-layer slab geometry. The density of states calculations on the converged slab geometry yield a metallic behavior for both PbO- and CrO₂-terminations. Both metal atoms, Pb and Cr, in the uppermost layer of the respective terminations, have inward atomic relaxations much larger in magnitude than the oxygen atoms of the respective layer. However, Cr atoms which are labeled as up and down according to their spin orientation show different relaxations. The interlayer distance between the uppermost layer and the first one next to it decreases in both PbO- and CrO₂-terminated surface geometries. The calculations of the relative movement of the oxygen atom with respect to the Pb or Cr atom in each terminations give a positive rumpling in the uppermost layer.     

Preparation and electrical properties of perovskite ceramics in the system BaBi1−xSbxO3 (0 ≤ x ≤ 0.5)

The effect of the composition on the electrical properties of BaBi_1−xSb_xO₃ (0 ≤ x ≤ 0.5) negative temperature coefficient (NTC) thermistors was studied. Major phases present in the sintered bodies of BaBi_1−xSb_xO₃ (0 < x < 0.5) ceramics were BaBi_0.5Sb_0.5O₃ compounds with a rhombohedral structure and BaBiO₃ compounds with a monoclinal structure. Most pores were located in the grains of BaBiO₃ and BaBi_0.5Sb_0.5O₃ ceramics. It was apparent that the ρ₂₅ and B_25/85 constant of the thermistors increased with increasing Sb content.     

Microstructure and tribological behavior of suspension plasma sprayed Al2O3 and Al2O3-YSZ composite coatings

Several alumina and alumina-zirconia composite coatings were manufactured by suspension plasma spraying (SPS), implementing different operating conditions in order to achieve dense and cohesive structures. Temperatures and velocities of the in flight particles were measured with a commercial diagnostic system (Accuraspray®) at the spray distance as a function of the plasma operating parameters. Temperatures around 2000 °C and velocities as high as 450 m/s were detected. Hence, coatings with high amount of α-alumina phase were produced. The microstructure evolution according to the spray parameters was studied as well as the final tribological properties showing efficient wear resistance.     

Microstructural characterization of plasma sprayed Al2O3-40 wt.% TiO2 coatings on high density graphite with different post-treatments

Graphite is one of the candidate materials proposed for application in pyrochemical reprocessing plants involving aggressive molten chloride environment. Post treatments are promising techniques for the improvement of properties of thermal spray coatings for different industrial applications. In the present work, the effect of post treatments like vacuum annealing (VA) and laser melting (LM) on the microstructure and chemical modification of plasma sprayed Al₂O₃-40 wt.% TiO₂ coatings over high density (HD) graphite substrates has been investigated. When compared with sprayed coatings (SC), VA coatings showed cluster morphology and LM coatings exhibited homogenous microstructure. On laser melted surfaces networks of cracks were observed. XRD studies showed that the metastable γ-Al₂O₃ phase present in the SC is transformed to stable α-Al₂O₃ after post treatments. In LM coatings Al₂TiO₅ phase was more predominant in contrast to SC and VA coatings. The microhardness enhancement was observed in case of LM coating compared to the VA and SC. Due to elimination of coating defects in LM samples, there is a considerable reduction in the surface roughness.     

CeO2掺杂对ZrO2-Y2O3纳米涂层性能的影响

在45钢基体表面等离子弧喷涂制备了掺杂不同含量CeO2纳米ZrO2涂层,运用XRD,SEM对涂层的组织结构进行了分析,测试了涂层的结合强度和显微硬度,考察了涂层与铝青铜对磨时的摩擦磨损性能．结果表明,CeO2增加了ZrO2涂层的致密性、结合强度和显微硬度．纳米ZrO2涂层中加入CeO2后,增加了ZrO2涂层／铝青铜摩擦副的摩擦系数,增强了纳米ZrO2涂层,耐磨能力．涂层与铝青铜对磨时,随着CeO2含量的增加,ZrO2涂层粘着磨损形式增强,而涂层脆性断裂脱落的趋势减轻．     

Dielectric properties of soft chemical method derived CaCu3Ti4O12 thin films onto Pt/TiO2/Si(1 0 0) substrates

Calcium copper titanate, CaCu₃Ti₄O₁₂ (CCTO), thin film has been deposited by the soft chemical method on Pt/Ti/SiO₂/Si (1 0 0) substrates at 700 °C for 2 h. The peaks were indexed as cubic phase belonging to the Im−3 space group. The film exhibited a duplex microstructure consisting of large grains of 130 nm in length and regions of fine grains (less than 80 nm). The CCTO film capacitor showed a dielectric loss of 0.031 and a dielectric permittivity of 1020 at 1 MHz. The J-V behavior is completely symmetrical, regardless of whether the conduction is limited by interfacial barriers or by bulk-like mechanisms. Based on impedance analyses, the equivalent circuit of CCTO film consisting of a resistor connected in series with two resistor-capacitor (RC) elements.     

Dependence of magnetic properties on the film thickness and Pt atomic fraction of post-annealed Fe1−xPtx-C granular films on MgO(1 0 0) and SiO2/Si(1 0 0) substrates

The Fe_1−xPt_x-C granular films with different Pt atomic fractions (0.09 ≤ x ≤ 0.52) and film thicknesses (5 nm ≤ t ≤ 100 nm) were deposited on MgO(1 0 0) and SiO₂/Si(1 0 0) substrates by facing-target sputtering and post-annealing. With the increasing x, the ordered L1₀ FePt grains form. All of the films are ferromagnetic, and the easy axis is in the film plane. With the decrease of t, the films turn from hard ferromagnetic to soft ferromagnetic. The maximum coercivity of the 100-nm thick Fe_1−xPt_x-C granular films measured at a 10-kOe field is 3.7 kOe at x = 0.48. The coercivity of the Fe_0.56Pt_0.44-C granular films increases, and the magnetization measured at a 10-kOe field decreases with the increasing t. The reversal mechanism of the 100-nm thick Fe_1−xPt_x-C granular films turns from the domain wall motion to the Stoner-Wohlfarth rotation mode as x increases. However, the reversal mechanism of the Fe₅₆Pt₄₄-C granular films with different t approaches the Stoner-Wohlfarth rotation mode, and is film-thickness independent.     

Anisotropy compensation and high low-field magnetostriction of epoxy/Tb1−xHox(Fe0.8Co0.2)2 composites (0.60 ≤ x ≤ 1.0)

The anisotropy compensation and magnetostrictive properties of Tb_1−xHo_x(Fe_0.8Co_0.2)₂ (0.60 ≤ x ≤ 1.0) alloys have been investigated. The easy magnetization direction (EMD) at room temperature rotates from the 〈1 1 1〉 axis (x ≤ 0.75) to the 〈1 0 0〉 axis (x ≥ 0.90) through an intermediate state 〈1 1 0〉, subjected to the anisotropy compensation between Tb³⁺ and Ho³⁺ ions. Composition anisotropy compensation is realized near x = 0.75. The Tb_0.25Ho_0.75(Fe_0.8Co_0.2)₂ alloy has a minimum anisotropy and a large spontaneous magnetostriction coefficient λ₁₁₁ (≈740 ppm) at room temperature. The strong 〈1 1 1〉-oriented 1-3 epoxy-bonded composite has been fabricated by curing under a moderate magnetic field. A high low-field magnetostriction of about 400 ppm at 3 kOe is obtained for the 1-3 epoxy/Tb_0.25Ho_0.75(Fe_0.8Co_0.2)₂ composite with 40-vol% alloy particles, which can be attributed to the low magnetic anisotropy, EMD lying along 〈1 1 1〉 direction, the strong 〈1 1 1〉-textured orientation and the chain structure.