炭黑/聚丙烯-聚(苯乙烯-乙烯/丁烯-苯乙烯)复合材料的介电性能和压阻性能

为了制备柔性较好的聚合物基压阻材料,利用熔融共混法制备了炭黑/聚丙烯-聚(苯乙烯-乙烯/丁烯-苯乙烯)(CB/PP-SEBS)复合材料,并研究了CB含量对CB/PP-SEBS复合材料介电性能和压阻性能的影响。结果表明:随着CB含量的增加,CB/PP-SEBS复合材料的介电常数、介电损耗及电导率均提高;CB/PP-SEBS复合材料发生导电逾渗时,CB的含量为12.2wt%;在CB/PP-SEBS复合材料发生弹性形变时,由于外力破坏了CB的导电网络,复合材料的电阻随着应变的增大而增大;循环压阻测试结果显示,在弹性变形区CB/PP-SEBS复合材料的电阻随着应变呈现周期性变化。研究结果可为制备具有稳定电阻变化的聚合物基压阻材料提供借鉴。     

Thermomechanical properties of rubber/carbon black composites

The peculiarities observed with the mechanical behaviour of rubber/carbon black composites, due to the formation of rigid structures of carbon black particles within the rubber matrix, were found to occur with their thermomechanical behaviour as well. Application of a model developed in order to cope with the mechanical behaviour led to suitable modification of prediction theories, not only to provide good agreement with experimental evidence, but also to yield satisfactory explanations for certain associated phenomena.     

改性碳纳米管/环氧树脂复合材料的介电性能

实验采用混酸法对碳纳米管(CNTs)表面进行改性,制得羧基化碳纳米管(C-CNTs)。采用溶胶-凝胶法制得SiO₂包覆的C-CNTs (C-CNTs@SiO₂)、TiO₂包覆的C-CNTs (C-CNTs@TiO₂),采用原位聚合法制得聚苯胺包覆的C-CNTs (C-CNTs@ PANI)。以环氧树脂(EP)为基体材料,通过溶液共混法制备出C-CNTs/EP、C-CNTs@SiO₂/EP、C-CNTs@TiO₂/EP和C-CNTs@PANI/EP四种复合材料。研究结果表明:当掺杂相的质量分数均为1 wt%时,四种EP基复合材料的冲击强度相对于未改性的环氧树脂均有不同程度的提高。当掺杂相质量分数为7 wt%时,C-CNTs/EP、C-CNTs@SiO₂/EP、C-CNTs@TiO₂/EP和C-CNTs@PANI/EP四种复合材料的介电常数分别是EP的14.1、7.2、2.5、18.8倍。在实验掺杂量下,C-CNTs@SiO₂/EP和C-CNTs@TiO₂/EP的介电损耗几乎没有变化,C-CNTs@PANI/EP的介电损耗略有增加。当掺杂相质量分数为1 wt%时,C-CNTs@SiO₂/EP和C-CNTs@TiO₂/EP的击穿强度相对于EP明显提高。      

Dielectric properties of epoxy/short carbon fiber composites

The dielectric properties of epoxy/short carbon fiber composites at different concentrations 0, 5, 10 and 15% by weight, different thicknesses 2 and 4 mm, and frequency in the range from 20 Hz to 1 MHz were characterized. Scanning electron microscopy and differential scanning calorimetry were utilized. The alternating current (ac) electrical properties (complex impedance, dielectric constant, dielectric loss, real part of electric modulus, imaginary part of electric modulus, electrical conductivity, and relaxation time) were determined. It was found that the applied frequency, filler concentrations, and composite thickness affected the ac electrical properties of the epoxy/carbon fiber composites. The dielectric behaviors of the interfacial polarization between epoxy matrix and carbon fibers could be described by the Maxwell–Wagner–Sillars relaxation. The analysis of the complex electric modulus in the frequency range from 20 Hz to 1 MHz revealed that the interfacial relaxation followed the Cole–Davidson distribution of relaxation times. The universal power-law of ac conductivity was observed in the epoxy/carbon fiber composites. The calculated power exponent (near unity) is physically acceptable within this applied model.     

Electrical properties of hybrid carbon black/carbon fiber polypropylene composites

The electrical conductivity and morphology of injection molded polypropylene based composites containing two conductive fillers, carbon black (CB) and carbon fibers (CF) were studied. Injection moldings containing both, CB and CF, where the content of each filler was above its own percolation threshold, resulted in similar or lower values of overall composite volume resistivity compared with the resistivity of systems filled only with CB at the corresponding content. However, the resistivity of two-filler systems is always higher than the resistivity of systems filled only with CF at the corresponding content. The morphology and fiber length analysis of the injection molded composites are quite intriguing. Fiber orientation in the injection molded two-filler systems was found to be almost perpendicular to the melt flow direction, with no significant skin-core fiber orientation patterns, contrary to the typically observed fiber orientation in injection molded fiber filled composites. Moreover, the CF breakage in the presence of the CB was found more intense than when just CF is used, resulting in shorter fibers with narrower length distributions. This unexpected fiber behavior is responsible for the unexpected electrical behavior. However, the coexistence of CB and CF electrically conductive networks, supporting each other, was confirmed, in spite of the mechanical disturbances caused by the presence of fibrilar and particulate fillers.     

Electrical properties and stability of epoxy reinforced carbon black composites

The conductivity of an insulating epoxy matrix increases continuously with carbon black (CB) content and is well explained by percolation theory. The effects of CB content and sintering on the electrical conductivity (σ) of epoxy composite as a function of temperature during heating and cooling cycles were discussed. The current–voltage–temperature (I–V–T) and working power–temperature (P–T) characteristics of these composites as a function of CB content were investigated. The thermal stability was tested by means of temperature–time (T–t) curve at certain applied power on and off for one cycle.     

不同直径炭黑环氧树脂基复合材料力电性能及其机理

通过实验研究了喷雾炭黑、 N762炭黑、 特导电炭黑和N326炭黑环氧树脂基复合材料的力电特性、 伏安特性及电场作用前后电阻变化, 以及炭黑掺量对其上述性能的影响。试验结果表明, 炭黑直径和掺量对炭黑环氧树脂基复合材料的力电特性、 伏安特性和电阻特性具有较大的影响。掺加质量分数为35％~52.5％, 直径123nm喷雾炭黑的环氧树脂基复合材料具有很好的力电性能, 电压和电流关系符合伏安特性, 施加电场前后电阻没有明显变化; 掺33nm特导电炭黑和30nm N326炭黑的环氧树脂基复合材料的力电变化没有明显的规律, 电压和电流关系不符合伏安特性, 施加电场后其电阻大幅度降低; 掺84nm N762炭黑和26.25％质量分数的喷雾炭黑的环氧树脂基复合材料力电变化具有规律性, 但不稳定, 电压电流关系不符合伏安特性, 施加电场后其电阻降低, 但下降的幅度不大。在实验研究的基础上, 建立了炭黑环氧树脂基复合材料电路模型, 揭示了电击穿是施加电场前后炭黑环氧树脂复合材料电阻发生明显变化的机理, 最后, 通过分析炭黑间环氧树脂间隙层的变形, 解释了炭黑环氧树脂基复合材料的力电特性变化规律。      

Ablative properties of carbon black and MWNT/phenolic composites: A comparative study

In this work, we investigated the ablative properties of two carbon nanofiller-based composites. In particular, carbon black (CB) and multi-walled carbon nanotubes (MWNTs) were used to produce highly loaded (50 wt%) phenolic composites. The thermal properties and the ablative response of the composites were studied through the pre and post-burning morphology of the burnt surfaces and an evaluation of the in-depth temperature profiles. When compared to the CB-based counterpart, the MWNT-based composite exhibited a higher thermal diffusivity and an erosion rate that was exactly localized above the flame plume. The CB-based system showed a thin charred region whilst the MWNT-based was characterized by a thick and wide pyrolyzed zone.     

多壁碳纳米管填充丁苯橡胶复合材料的研究

采用浓硝酸(HNO3)氧化处理后的多壁碳纳米管(MWNTs)与丁苯橡胶(SBR)及其他配合剂在开炼机上进行混炼加工制备MWNTs／橡胶复合材料，并与炭黑补强橡胶体系进行对比，进而研究了MWNTs／橡胶复合材料的物理性能，并初步探讨了该材料微观结构与性能之间的关系。结果表明：随着MWNTs质量百分含量的增加，橡胶复合材料的力学性能也随之增高；MWNTs／橡胶复合材料的抗撕裂强度(25．9kN／m)、硬度(58)、磨耗(0．22mL/1．61km)性能较炭黑／橡胶体系要好。由MWNTs补强的橡胶对开发具有低滚动滞后性和抗疲劳损失的轮胎胎面胶将有很大的实用潜力。     

AIN-堇青石玻璃复合材料的介电性能

为了研究热压温度和AIN含量对AIN-堇青石玻璃复合材料烧结和介电性能的影响,采用真空热压方法在900～1000℃低温烧结制备AIN-堇青石玻璃复合材料,利用X射线衍射、扫描电镜和阻抗分析仪对复合材料的微结构和介电性能进行了研究,结果表明,随着热压温度的提高,复合材料的相对密度增加,复合材料的介电常数和介电损耗减少;在一定的热压温度下,复合材料的介电常数和介电损耗随着AIN引入量的增加而增加,从复合材料的相组成和结构角度对以上结果予以解释,提高热压温度和增加α-堇青石数量均有利于降低复合材料的介电常数和介电损耗,.制备的复合材料具有低的介电常数(5.6～6.5)和低的介电损耗(≤10-3),有望用于微电子封装领域.     

导电炭黑改性PE-RT抗静电复合材料的形貌与性能

以耐热聚乙烯(PE-RT)管材料为基体,以乙烯-醋酸乙烯共聚物(EVA)载体导电炭黑母粒(记作CBE)为导电介质,配以3.86wt%的聚乙烯-辛烯共聚弹性体(POE),采用双螺杆挤出工艺制备了具有导电网状结构形貌的PE-RT抗静电管材料,降低了复合体系的逾渗阈值,并将其与添加导电炭黑(记作CB)的体系进行对比,研究了CB/PE-RT和CBE/POE/PE-RT复合体系的导电性能、微观形貌、流变性能、力学性能及热稳定性能。结果表明:POE和EVA可以产生协同作用,POE的加入改变了PE-RT与EVA的黏弹性差异,EVA在基体中达到逾渗而形成连续的网络结构。CB优先分散在黏度低、极性较高的EVA相中,且POE能够抑制CB由EVA相向PERT相的迁移,CB在EVA相中容易达到逾渗,最终由于双逾渗作用而形成导电网络结构。CB能够提高PE-RT的结晶性能及CBE/POE/PE-RT复合体系的热稳定性能,且CB对CBE/POE/PE-RT复合体系的力学性能影响较小,在一定程度上解决了目前填充型导电体系中导电性能与力学性能之间的矛盾,并且POE对复合体系起到了增塑作用,保持了PE-RT管材可弯曲的优点,拓展了塑料管材的应用范围。     

AlN-堇青石玻璃复合材料的介电性能

为了研究热压温度和AlN含量对AlN-堇青石玻璃复合材料烧结和介电性能的影响,采用真空热压方法在900~1000℃低温烧结制备AlN-堇青石玻璃复合材料.利用X射线衍射、扫描电镜和阻抗分析仪对复合材料的微结构和介电性能进行了研究.结果表明,随着热压温度的提高,复合材料的相对密度增加,复合材料的介电常数和介电损耗减少;在一定的热压温度下,复合材料的介电常数和介电损耗随着AlN引入量的增加而增加.从复合材料的相组成和结构角度对以上结果予以解释,提高热压温度和增加α-堇青石数量均有利于降低复合材料的介电常数和介电损耗.制备的复合材料具有低的介电常数(5.6~6.5)和低的介电损耗(≤10-3),有望用于微电子封装领域.     

Preparation and properties of powder styrene-butadiene rubber composites filled with carbon black and carbon nanotubes

Carbon nanotubes (CNTs) and carbon black (CB) filled powder styrene-butadiene rubber (SBR) composites were prepared by spray drying of the suspension of CNTs and CB in SBR latex. The powders were sphere like and fine with uniform diameters of 10-15 μm. Experimental results showed that the introduction of CNTs into the matrix was beneficial to improve the security of the vulcanization of the rubber composites, and the dynamic and basic mechanical properties of the CNTs/SBR composites were better than those of CB/SBR and neat SBR composites. Observations on the microstructure of the composites indicated that CNTs were well dispersed in the matrix. Morphology of the fracture confirmed that the bonding between CNTs and rubber matrix was strong and load can be transferred to CNTs efficiently during the mechanical property tests. Moreover, the powder SBR composites containing well-dispersed CNTs could be perfect candidate as additives for other polymers.     

Dielectric properties of carbon black and carbonyl iron filled epoxy–silicone resin coating

The dielectric properties of epoxy–silicone resin coatings containing carbon black (CB) and carbonyl iron (CI) particles as a function of frequency (2–18 GHz) and the CB volume content (0.2–1%) have been investigated. The complex permittivity of the coatings increased with increasing CB content, which mainly attributed to the interfacial polarization at the CB/resin/CI particles interfaces. The complex permittivity also decreased rapidly with increasing frequency in the low frequency range while decreased slowly in the high frequency range. The changes of dielectric properties with frequency and the CB volume content were discussed using the power-law decay and the concept of interfacial polarization.     

Exploring biomass based carbon black as filler in epoxy composites: Flexural and thermal properties

Carbon blacks (CB), derived from bamboo stem (BS-CB), coconut shells (CNS-CB) and oil palm empty fiber bunch (EFB-CB), were obtained by pyrolysis of fibers at 700 °C, characterized and used as filler in epoxy composites. The results obtained showed that the prepared carbon black possessed well-developed porosities and are predominantly made up of micropores. The BS-CB, CNS-CB and EFB-CB filled composites were prepared and characterized using scanning electron microscope (SEM) and thermogravimetric analyzer (TGA). The SEM showed that the fractured surface of the composite indicates its high resistance to fracture. The CBs–epoxy composites exhibited better flexural properties than the neat epoxy, which was attributed to better adhesion between the CBs and the epoxy resin. TGA showed that there was improvement in thermal stability of the carbon black filled composites compared to the neat epoxy resin.     

Bi_2Te_3/炭黑复合材料的制备及热电性能

采用水热法合成Bi_2Te_3粉体,将炭黑(CB)与其掺杂制备不同比例的碲化铋/炭黑(Bi_2Te_3/CB)复合材料,研究复合材料的热电性能。同时采用TGA、SEM、XRD等分析方法表征Bi_2Te_3/CB复合材料的结构,探究微观结构与热电性能的关系。研究发现:室温下,CB的引入使Bi_2Te_3/CB复合材料的热导率大大降低(0.5957 W/(m·K)降到0.0888 W/(m·K));随着Bi_2Te_3含量的增加,复合材料的电导率、热导率均增大,Seebeck系数先增加后降低;当Bi_2Te_3含量为88.9%时,在558℃烧结10min所得的Bi_2Te_3/CB复合材料室温下热电优值ZT最大(ZT=0.21)。虽然ZT值未能达到应用价值,但是CB的添加为改善Bi_2Te_3材料的热电性能,尤其在降低材料的热导率方面,提供了新方法和新思路。     

炭黑分散状态对炭黑/环氧树脂导电复合材料电阻率和力电性能的影响

通过实验研究了搅拌时间和炭黑表面改性对炭黑/环氧树脂导电复合材料电阻率和力电性能的影响。实验结果表明,随着搅拌时间的延长,炭黑在环氧树脂中的分散性提高,炭黑在环氧树脂中形成的一些导电链被破坏,从而导致复合材料的电阻率提高,电阻率变异系数减小及同批试件的电阻随应变的变化率趋于一致。但进一步延长搅拌时间并不能提高分散性,炭黑仍是以较大聚附体的形式存在。炭黑经偶联剂表面改性后,在环氧树脂中的分散性得到进一步的提高。改性后炭黑以小的聚附体甚至单颗粒的形式分散于环氧中,从而减小了复合材料中分布于炭黑颗粒间环氧树脂间隙的宽度,使复合材料的电阻率和电阻随应变的变化率减小。     

Barrier properties of natural rubber/ethylene vinyl acetate/carbon black composites

Composites based on natural rubber (NR), ethylene vinyl acetate (EVA) and carbon black were prepared. Three types of carbon black viz.; semireinforcing furnace (SRF), high-abrasion furnace (HAF) and intermediate superabrasion furnace (ISAF) were used for reinforcement. The barrier properties of these filled samples were examined in an atmosphere of petrol, kerosene and diesel. Blends loaded with ISAF exhibited the lowest liquid uptake which has been attributed to the higher filler reinforcement and crosslink density of the matrix. Among the three vulcanising systems used, viz.; sulphur (S), dicumyl peroxide (DCP) and mixed (S+DCP), DCP crosslinked samples exhibited high barrier properties to the probe molecules. Diesel showed the lowest interaction with the composites compared to petrol and kerosene. The sorption data were used to estimate the enthalpy, entropy and free energy of the transport process.     

The electrical properties of epoxy resin composites filled with Cnts and carbon black

This work introduces an experimental activity related to the realization of an epossidic nanostructured material that develops the function of covering for electronic circuits in aeronautical field. This covering meets the demand of protection of these circuits from possible troubles of electromagnetic nature. In order to realize this covering we used an epoxy resin as matrix (Epon 828) loaded with conductive nanofillers or carbon nanotubes (Cnts). To check the efficiency of the coating we have considered the carbon black, filler widely used as a conductive covering for screenings. We have considered different percentages of the different fillers, precisely 0.1%, 0.25% and 0.5% wt (% valued in comparison to the weight of the resin). From every mixture 12 samples have been obtained (the size of every sample is 10 mm x 10 mm x 10 mm). Every sample has been subjected to electrical measurements, that have concerned the measurement of current intensity and resistance (so as to allow the evaluation of the enhancement of the conductivity), through the application of different values of voltage. The results have demonstrated that the epoxy matrix loaded with Cnts yields higher values of electrical conductivity than the same matrix loaded with carbon black.     

炭黑/碳纤维/ABS电磁屏蔽复合材料的制备及其性能研究

采用硅烷偶联剂KH550改性炭黑(CB),浓硝酸氧化碳纤维(CF),将表面处理前后的炭黑和碳纤维与丙烯腈-丁二烯-苯乙烯(ABS)树脂通过混炼挤出制备了电磁屏蔽复合材料,考察了炭黑、碳纤维含量及表面处理对复合材料体积电阻率和屏蔽效能的影响。实验结果表明,采用KH550改性炭黑可以达到改性目的,浓硝酸氧化碳纤维后,其表面接上了羰基和羧基。随着炭黑含量增加,复合材料的体积电阻率逐渐下降,且变化规律符合"渗滤效应",在100～1800MHz频率范围内,屏蔽效能逐渐增加,采用1%KH550改性炭黑后,导电性能和屏蔽效能均得到提高。加入碳纤维后,复合材料的导电性能和屏蔽效能均有较大提高,且含量为2%时,分别达到最大值,采用浓硝酸氧化碳纤维后,导电性能得到进一步提高,屏蔽效能提高了1dB左右。