A novel catalyst for CO oxidation at low temperature

Supported catalysts of palladium over ceria–titania mixed oxides (Pd/CeO₂–TiO₂) were prepared and tested for carbon monoxide oxidation. The catalysts exhibited high catalytic activity at room temperature. The Pd/CeO₂–TiO₂ catalyst was more active than Pd/CeO₂, Pd/SnO₂–TiO₂, Pd/ZrO₂–TiO₂, Pd/Al₂O₂–TiO₂ and Pd/TiO₂ catalysts under the same conditions examined. The effects of preparation methods of the support, the mole ratio of ceria and titania in mixed supports as well as Pd loading upon the catalytic activity of CO oxidation were investigated. Among the Pd/CeO₂–TiO₂ catalysts, the best one corresponds to the Pd loading of 1.0 wt% or above, and the mole ratio of ceria and titania ranging from 1 : 7 to 1 : 5. The steady-state catalytic performance of such catalyst was recorded without any deactivation over 8 h time-on-stream in the present study. This revised version was published online in July 2006 with corrections to the Cover Date.     

Selective Reduction of NO with CO Over Titania Supported Transition Metal Oxide Catalysts

A series of transition metal oxides promoted titania catalysts (MO _x /TiO₂; M = Cr, Mn, Fe, Ni, Cu) were prepared by wet impregnation method using dilute solutions of metal nitrate precursors. The catalytic activity of these materials was evaluated for the selective catalytic reduction (SCR) of NO with CO as reductant in the presence of excess oxygen (2 vol.%). Among various promoted oxides, the MnO _x /TiO₂ system showed very promising catalytic activity for NO + CO reaction, giving higher than 90% NO conversion over a wide temperature window and at high space velocity (GHSV) of 50,000 h⁻¹. It is remarkable to note that the catalytic activity increased with oxygen, up to 4 vol.%, under these conditions leading primarily to nitrogen. Our TPR studies revealed the presence of mixed oxidation states of manganese on the catalyst surface. Characterization results indicated that the surface manganese oxide phase and the redox properties of the catalyst play an important role in final catalytic activity.     

Total oxidation of volatile organic compounds by vanadium promoted palladium-titania catalysts: Comparison of aromatic and polyaromatic compounds

Vanadium oxide, palladium oxide and mixed Pd/V-supported on titania catalysts have been prepared and tested in the total oxidation of volatile organic compounds (VOCs). A comparative study with two different aromatic VOCs (benzene and naphthalene) has been carried out. For benzene, the mixed Pd/V-catalysts presented the highest catalytic activity. However, whilst studies with benzene led to the formation of CO₂ only, the total conversion of naphthalene to CO₂ was not achieved throughout the full temperature range for naphthalene conversion. A naphthalene conversion to CO₂ of 99% was obtained over Pd/TiO₂, V/TiO₂ and Pd/V/TiO₂ catalysts at 275, 325 and 300 °C, respectively. Therefore, the requirements for an effective benzene total oxidation catalyst cannot be readily extrapolated to larger polycyclic aromatic compounds, as in the naphthalene oxidation the most active catalyst from an environmental point of view is Pd supported on TiO₂.     

Catalytic upgrading of biomass fast pyrolysis vapors with titania and zirconia/titania based catalysts

Fast pyrolysis of poplar wood followed with catalytic upgrading of the pyrolysis vapors was performed using analytical pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS). The catalysts applied in this study were three commercial meso- or macroporous catalysts (TiO₂ (Rutile), TiO₂ (Anatase) and ZrO₂&TiO₂) and their modified ones with incorporation of Ce, Ru or Pd. These catalysts displayed different catalytic effects on the pyrolytic products. The TiO₂ (Rutile) based catalysts, especially the Pd/CeTiO₂ (Rutile), were effective to convert the lignin-derived oligomers to monomeric phenolic compounds, with the phenols increasing from 25.6% in the non-catalytic products to 37.2% after catalyzed by the Pd/CeTiO₂ (Rutile). The ZrO₂&TiO₂ based catalysts were the most effective to change the pyrolytic products. They significantly reduced the phenols, acids and sugars, and meanwhile, increased the hydrocarbons, linear ketones and cyclopentanones. The highest hydrocarbon content of 13.1% was obtained by the ZrO₂&TiO₂, compared with only 0.1% in the non-catalytic products. The catalytic effects of the TiO₂ (Anatase) based catalysts were between that of the TiO₂ (Rutile) and ZrO₂&TiO₂ based catalysts.     

The influence of the crystal structure of TiO2 support material on Pd catalysts for formic acid electrooxidation

The influence of the crystal structure of TiO₂ support material on Pd catalyst-mediated formic acid electrooxidation was investigated. Pd/TiO₂ catalysts were synthesized by loading Pd on TiO₂ with different crystal structures obtained by calcinations at different temperatures. Electrochemical tests showed that TiO₂ with the rutile structure improved the catalytic activity of Pd nanoparticles toward formic acid electrooxidation. Physicochemical and electrochemical characterizations revealed that the enhancement of Pd/TiO₂ (rutile) catalytic activity arose from uniform dispersion of Pd nanoparticles, an increase in surface-active sites, and good tolerance to the adsorption of poisonous intermediates (such as CO_ad, COOH_ad and so on).     

Promotional SMSI Effect on Supported Palladium Catalysts for Methanol Synthesis

High-temperature reduction (HTR) of palladium catalysts supported on some reducible oxides, such as Pd/CeO₂, and Pd/TiO₂ catalysts, led to a strong metal-support interaction (SMSI), which was found to be the main reason for their high and stable activity for methanol synthesis from hydrogenation of carbon dioxide. But low-temperature-reduced (LTR) catalysts exhibited high methane selectivity and were oxidized to PdO quickly in the same reaction. Besides palladium, platinum exhibited similar behavior for this reaction when supported on these reducible oxides. Mechanistic studies of the Pd/CeO₂ catalyst clarified the promotional role of the SMSI effect, and the spillover effect on the HTR Pd/CeO₂ catalyst. Carbon dioxide was decomposed on Ce₂O₃, which was attached to Pd, to form CO and surface oxygen species. The carbon monoxide formed was hydrogenated to methanol successively on the palladium surface while the surface oxygen species was hydrogenated to water by spillover hydrogen from the gas phase. A reaction model for the hydrogenation of carbon dioxide was suggested for both HTR and LTR Pd/CeO₂ catalysts. Methanol synthesis from syngas on the LTR or HTR Pd/CeO₂ catalysts was also conducted. Both alcohol and hydrocarbons were formed significantly on the HTR catalyst from syngas while methanol formed predominantly on the LTR catalyst. Characterization of these two catalysts elucidated the reaction performances.     

Catalytic combustion of benzene over supported metal oxides catalysts

Catalytic combustion of benzene over supported metal oxides has been investigated. The catalysts have been prepared by incipient wetness method and characterized by XRD, FT-Raman, ESR and TPR. Among supported metal oxides, CuO_x, supported on TiO₂ is found to have the highest activity for benzene oxidation. In addition, among the catalysts of copper oxide supported on TiO₂, A1₂O₃ and SiO₂, titania-supported catalyst (CuO_x/TiO₂) gives the highest catalytic activity. CuO_x/TiO₂ (Cu loading 5.5 wt%) shows the total oxidation of benzene at about 250 °C. From the ESR and FT-Raman results, the CuO dispersed on the TiO₂ surface acts as an active site of CuO_x/TiO₂ catalysts on the oxidative decomposition of benzene. The catalytic activity gradually increases with an increase of Cu loading on TiO₂. When Cu loading reaches 5.5 wt%, the total conversion temperature is lowered to 300 °C. However, the catalytic activity considerably decreases at 7 wt% Cu loading. The catalytic activity increased with an increase of oxygen concentration but the concentration of benzene showed no difference in the benzene conversion. This result suggests that the rate determining step is the adsorption of oxygen.     

Pd/Pt on Ti-containing Mixed Oxides as Dearomatization Catalysts: Physico-chemical Characterization and Activity

Pd/Pt supported on pure and doped TiO₂ (TiO₂–WO₃ and TiO₂–WO₃–SiO₂) were prepared and characterized by different techniques (XPS, TEM, XRD, H₂-TPR and TPD of ammonia). These catalysts were investigated in the hydrogenation of tetralin at 6.0 MPa, checking also their thio-tolerance by feeding increasing amounts of dibenzothiophene (DBT, 300 and 1000 wt ppm). The catalytic activity followed the order: Pd/Pt–TiO₂ > Pd/Pt–TiO₂–WO₃–SiO₂ > Pd/Pt–TiO₂–WO₃, evidencing a negative role of a second oxide inside TiO₂. The Pd/Pt–TiO₂ catalyst showed high activity regardless of reaction conditions (temperature, contact time, H₂/tetralin ratio) together with a good thio-tolerance up to 300 wt ppm of DBT.     

High Efficiency of Noble Metal and Metal Oxide Catalyst Systems for the Selective Reduction of NO with Propene in Lean Exhaust Gas

An investigation was conducted of noble metal and metal oxide catalysts deposited on Al₂O₃. The noble metals Pt, Pd, Rh the metal oxides CuO, SnO₂, CoO, Ag₂O, In₂O₃, catalysts were examined. Also investigated were noble metal Pt, Pd, Rh-doped In₂O₃/Al₂O₃ catalysts prepared by single sol–gel method. Both were studied for their capability to reduce NO by propene under lean conditions. In order to improve the catalytic activity and the temperature window, the intermediate addition propene between a Pt/Al₂O₃ oxidation and metal oxide combined catalyst system was also studied. Pt/Al₂O₃ and In₂O₃/Al₂O₃ combined catalyst showed high NO reduction activity in a wider temperature window, and more than 60% NO conversion was observed in the temperature range of 300–550 °C.     

Partial oxidation of ethanol over Pd/CeO2 and Pd/Y2O3 catalysts

The effect of the support nature on the performance of Pd catalysts during partial oxidation of ethanol was studied. H₂, CO₂ and acetaldehyde formation was favored on Pd/CeO₂, whereas CO production was facilitated over Pd/Y₂O₃ catalyst. According to the reaction mechanism, determined by DRIFTS analyses, some reaction pathways are favored depending on the support nature, which can explain the differences observed on products distribution. On Pd/Y₂O₃ catalyst, the production of acetate species was promoted, which explain the higher CO formation, since acetate species can be decomposed to CH₄ and CO at high temperatures. On Pd/CeO₂ catalyst, the acetaldehyde preferentially desorbs and/or decomposes to H₂, CH₄ and CO. The CO formed is further oxidized to CO₂, which seems to be promoted on Pd/CeO₂ catalyst.     

Enhancement of catalytic activity of Au/TiO2 by thermal and plasma treatment

A significant enhancement in the catalytic activity of Au/TiO₂ in CO oxidation and preferential oxidation reaction by creating the active sites on the catalyst surface by thermal treatment as well as by producing small gold particles by plasma treatment has been studied. Au/TiO₂ catalyst (Au (1 wt%) supported on TiO₂) was prepared by conventional deposition-precipitation method with NaOH (DP NaOH) followed by washing, drying and calcination in air at 400 °C for 4 h. Thermal treatment of Au/TiO₂ was carried out at 550 °C under 0.05 mTorr. A small amount of Au/TiO₂ catalyst was taken from the untreated and thermally treated Au/TiO₂ and both kinds of catalysts were treated with plasma sputtering at room temperature. The activity of the catalysts has been examined in the reaction of CO oxidation and preferential oxidation (PROX) at 25–250 °C. Thermally treated Au/TiO₂ showed better catalytic activity as compared to the untreated catalyst. There is also an additional enhancement in the catalytic activity due to plasma sputtering on the both kinds of catalysts. Thermally treated Au/TiO₂ followed by plasma sputtering Au/TiO₂ showed higher conversion rates for CO oxidation reaction compared with untreated, thermally treated and plasma sputtered Au/TiO₂ catalysts. It may be concluded that the enhancement of catalytic activity of thermally treated Au/TiO₂ followed by plasma sputtering is owing to the generation of active sites such as oxygen vacancies/defects in TiO₂ support using thermal treatment as well as by producing small gold particles using plasma treatment.     

Synthesis and characterization of CuO/TiO2 catalysts for low-temperature CO oxidation

In this paper, the CuO/TiO₂ catalysts prepared by the deposition–precipitation (DP) method were extensively investigated for CO oxidation reaction. The structural characters of the CuO/TiO₂ catalysts were comparatively investigated by TG-DTA, XRD, and XPS measurements. It was shown that the catalytic behavior of CuO/TiO₂ catalysts greatly depended on the TiO₂-support calcination temperature, the CuO loading amount and the CuO/TiO₂ catalysts calcination temperature. CuO supported on the anatase phase of TiO₂-support calcined at 400 °C showed better catalytic activity than those supported on TiO₂ calcined at 500 and 700 °C. Among all our investigated catalysts with CuO loading from 2% to 12%, the catalyst with 8 wt% CuO loading exhibited the highest catalytic activity. The optimum calcination temperature of the CuO/TiO₂ catalysts was 300 °C. The XRD results indicated that the catalytic activity of the CuO/TiO₂ catalysts was related to the crystal phase and particle size of TiO₂ support and CuO active component.     

Characterization study of CeO2 supported Pd catalyst for low-temperature carbon monoxide oxidation

Catalysts consisting of palladium supported on cerium dioxide (Pd/CeO₂) were prepared and used for carbon monoxide oxidation in a stoichiometric mixture of carbon monoxide and oxygen. Pd/CeO₂ exhibits high catalytic activity for the oxidation of CO, showing markedly enhanced catalytic activities due to the combined effect of palladium and cerium dioxide. The Pd/CeO₂ catalyst is superior to Pd/ZrO₂, Pd/Al₂O₃, Pd/TiO₂, Pd/ZSM-5 and Pd/SiO₂ catalysts with regard to the activity under the conditions examined. The catalysts were characterized by means of XRD and TPR. The position of the H₂-TPR peak shifts to lower temperature with increasing Pd loading from 0.25 to 2.0%. CeO₂ inhibits the hydrogen reduction of PdO. CO-TPR measurements have shown the existence of three peaks. The low-temperature peak (α) is due to the Pd hydroxide species. The β peak has been attributed to finely dispersed PdO. The high-temperature peak (γ) has been attributed to crystal phase PdO. Crystal phase PdO is more difficult to reduce by CO than finely dispersed PdO. On the basis of the catalytic activity and CO-TPR results, we conclude α species (Pd hydroxide) mainly contribute to the catalytic activity for low-temperature CO oxidation. This revised version was published online in July 2006 with corrections to the Cover Date.     

Use of Double Wash-Coatings of Platinum and Zeolite Catalysts to Improve Selective Reduction of NOx by Hydrocarbons

The selective catalytic reduction by hydrocarbons (HC-SCR) of NO _x under lean conditions has been improved by the use of double-layered catalysts with a lower layer of Pt/SiO₂ and an upper layer of a zeolite such as H-, Ce-, and Cu-ferrierite (-FER). H-FER wash-coated over Pt/SiO₂ (H-FER//Pt/SiO₂) performed best among the samples examined. The promotional effect was attributed to the synergy of the oxidation catalyst (Pt/SiO₂) in converting NO into NO₂, which is more reactive to C₃H₆, and the HC-SCR catalyst (H-FER). Cu-FER//Pt/SiO₂ was also effective at widening the temperature window, but with this combination the performance was attributed to a simple summation of the activity of two HC-SCR catalysts that were active at different temperatures.     

Synthesis of Phthalic Anhydride: Catalysts,Kinetics, and Reaction Modeling

Information concerning the oxidation of o-xylene and naphthalene, the two main processes for producing phthalic anhydride, is updated and analyzed. New techniques for the preparation of catalysts, all based in the impregnation method and involving the control of parameters such as pH and ionic strength of solutions, are described; the performance of the resulting catalysts is compared with that of catalysts prepared by other methods. Sulfur-containing substances and promoters such as Ag, P, Nb, and Sb have been shown to enhance catalyst performance; studies of their effect on the surface area, acidic properties, and stabilization of the oxidation state of vanadium in supported V₂O₅ catalysts are described.

The latest attempts to correlate the physicochemical characteristics of the catalysts with their catalytic features are analyzed. FTIR, Raman spectroscopy, adsorption of bases, ⁵¹V-NMR, XRD, XPS, SIMS, and electrical conductivity have been used in the study of V₂O₅/TiO₂ catalysts, allowing further understanding of the effects of the properties such as acidity and the state of oxidation of the surface. Particular emphasis has been given to the presence of V^IV, which is thought to cause lower selectivity to phthalic anhydride.

For o-xylene oxidation, the formation of involatile by-products has been established as a secondary reaction, accounting for the poor carbon balances obtained under some experimental conditions. Involatile by-products, whose formation has been associated with the presence of strong acid sites, can adsorb on the catalyst surface, leading to deactivation, or undergo total combustion, acting as a source of CO₂. Attempts to quantify and characterize those by-products are described.

The modeling of the reaction using both fixed- and fluidized-bed reactors, including the study of parameters such as the inlet temperature and the bath temperature, is analyzed. Models considering catalyst deactivation have been also developed; for o-xylene oxidation, deactivation has been associated with processes both reversible, such as changes in the oxidation state of vanadium, deposition of involatile compounds, and irreversible, such as structural changes, decrease in surface area, sintering, and variation of the promoter concentration at the catalyst surface.

The study of V₂O₅/TiO₂ EUROCAT catalysts, involving a number of European laboratories, is reviewed, and their performance is compared with that of other V₂O₅/TiO₂ catalysts.     

Acetylene Hydrogenation on Au-Based Catalysts

Hydrogenation of acetylene has been investigated on Au/TiO₂, Pd/TiO₂ and Au-Pd/TiO₂ catalysts at high acetylene conversion levels. The Au/TiO₂ catalyst (avg. particle size: 4.6 nm) synthesized by the temperature-programmed reduction-oxidation of an Au-phosphine complex on TiO₂ showed a remarkably high selectivity to ethylene formation even at 100% acetylene conversion. Au/TiO₂ prepared by the conventional incipient wet impregnation method (avg. particle size: 30 nm), on the other hand, showed negligible activity for acetylene hydrogenation. Although the Au catalysts showed a high selectivity for ethylene, the acetylene conversion activity and catalyst stability were inferior to the Pd-based catalysts. Au-Pd catalysts prepared by the redox method showed high acetylene conversions as well as high selectivity for ethylene. Interestingly Au-Pd catalysts prepared by depositing Pd via the incipient wetness method on Au/TiO₂ showed very poor selectivity (comparable to mono-metallic Pd catalysts) for ethylene. High-resolution transmission electron microscopy (TEM) studies coupled with energy dispersive X-ray spectroscopy (EDS) showed that while the redox method produced bimetallic Au-Pd catalysts, the latter method produced individual Pd and Au particles on the support.     

Regeneration of Pd/TiO2 catalyst deactivated in reductive CCl4 transformations by the treatment with supercritical CO2, ozone in supercritical CO2 or oxygen plasma

Carbonaceous deposits formation was established as the primary reason of Pd/TiO₂ catalyst deactivation during reductive processing of CCl₄ to form hydrodechlorination and oligomerization products. Three methods of carbonaceous deposits elimination were tested: (1) extraction by supercritical CO₂, (2) oxidation by ozone in supercritical CO₂, and (3) low-temperature glow-discharge oxygen plasma treatment. Synchronic thermal analysis confirms effective carbonaceous deposits removal during regeneration by ozone or low temperature glow-discharge oxygen plasma; by XPS deep oxidation of surface Pd after oxidative treatment (by ozone or oxygen plasma) was found. Thus H₂ reduction was proposed as the second step making possible full regeneration of initial catalytic activity of Pd/TiO₂.     

CO oxidation over Au/TiO2 prepared from metal-organic gold complexes

A series of Au/TiO₂ catalysts has been prepared from precursors of various metal-organic gold complexes (Au _n , n = 2–4) and their catalytic activity for CO oxidation studied. The Au/TiO₂ catalyst synthesized from a tetranuclear gold complex shows the best performance for CO oxidation with transmission electron microscopy of this catalyst indicating an average gold particle size of 3.1 nm.     

Effect of H2S on the hydrogenation of carbon dioxide over supported Rh catalysts

The hydrogenation of CO₂ was studied on supported noble metal catalysts in the presence of H₂S. In the reaction gas mixture containing 22 ppm H₂S the reaction rate increased on TiO₂ and on CeO₂ supported metals (Ru, Rh, Pd), but on all other supported catalysts or when the H₂S content was higher (116 ppm) the reaction was poisoned. FTIR measurements revealed that in the surface interaction of H₂ + CO₂ on Rh/TiO₂ Rh carbonyl hydride, surface formate, carbonates and surface formyl were formed. On the H₂S pretreated catalyst surface formyl species were missing. TPD measurements showed that adsorbed H₂S desorbed as SO₂, both from TiO₂-supported metals and from the support. IR, XP spectroscopy and TPD measurements demonstrated that the metal became apparently more positive when the catalysts were treated with H₂S and when the sulfur was built into the support. The promotion effect of H₂S was explained by the formation of new centers at the metal/support interface.     

Catalytic oxidation of hydrogen over Au/TiO2 catalysts

Selective catalytic oxidation of hydrogen in the presence of hydrocarbons was studied in a fixed bed quartz reactor, over 3 wt%Au/TiO₂ and 5 wt%Au/TiO₂ catalysts. This reaction can be utilised in the production of light alkenes via catalytic dehydrogenation, providing in situ heat to the endothermic dehydrogenation reaction and simultaneously removing a fraction of the produced hydrogen. It is important to avoid the non-selective combustion of the hydrocarbons in the mixture. Both 3 wt%Au/TiO₂ and 5 wt%Au/TiO₂ are active for the combustion of hydrogen, but in a gas mixture with propane and oxygen the selectivity is dependent upon the feed ratio of hydrogen and oxygen. At 550 °C, with propane present, no carbon oxides are formed when the H₂:O₂ ratio is four, but at lower ratios some CO₂ and some CO is formed.