硼酸铝晶须增强氰酸酯树脂的性能

采用硼酸铝(AlBw)晶须改性氰酸酯树脂制备出氰酸酯树脂/晶须复合材料,研究了表面处理和晶须用量对氰酸酯树脂体系的反应活性、复合材料力学性能以及耐湿热性的影响.结果表明,未经表面处理的AlBw晶须不能改善氰酸酯树脂体系的韧性,反而使树脂韧性下降,表面处理的晶须均可以改善树脂的力学性能,经硼酸酯偶联剂处理后的AlBw晶须使树脂体系冲击强度提高.采用硼酸酯偶联剂对AlBw晶须进行表面处理可明显改善晶须在树脂体系中的分散性.在晶须用量低于8%时,随着晶须加入量的增加,树脂体系的力学性能增大,氰酸酯树脂/晶须复合材料表现为韧性断裂并有明显的晶须拔出现象.晶须的加入使树脂体系耐热性和耐湿热性提高,加入8%的AlBw晶须使体系吸水率下降,冲击强度和弯曲强度保持率提高.     

偶联剂对硼酸铝晶须/双马来酰亚胺性能的影响

应用自行合成的一类新型硼酸酯偶联剂及硅烷偶联剂等对硼酸铝晶须进行表面处理,考察了硼酸铝晶须对双马来酰亚胺树脂体系性能的影响.结果表明,硼酸酯处理后的晶须对材料的改性作用较硅烷更加显著;硼酸铝晶须添加到双马来酰亚胺树脂中后,材料的弯曲强度在晶须含量为5%时达到最大值,而后随晶须含量的增大稍有下降;随晶须添加量的增大材料的弯曲模量和耐热性逐渐提高;经硼酸酯处理的晶须与树脂基体具有更好的界面粘接.     

硼酸铝晶须增强环氧树脂和双马来酰亚胺树脂体系的研究

本文以硼酸铝晶须为增强剂，以4，5-环氧环己烷-1，2-二甲酸二缩水甘油酯(TDE-85)，甲基纳狄克酸酐(MNA)、N，N’-二胺基二苯甲烷型双马来酰亚胺(BMI)/O，O′-二烯丙基双酚A(BA)体系分别作为基体制备晶须增强复合材料。研究了晶须对树脂的尺寸、表面处理方法、含量对树脂体系力学性能和热性能的影响；通过扫描电子显微镜(SEM)分析了浇注体的弯曲、冲击断口，研究晶须的增强机理。     

晶须改性二苯甲烷型双马来酰亚胺树脂体系复合材料的研究

以硼酸铝晶须、钛酸钾晶须为增强剂 ,以N ,N′ -二胺基二苯甲烷型双马来酰亚胺(BMI) /O ,O′ -二烯丙基双酚A(BA)体系作为基体 ,采用浇注成型工艺制备了晶须增强热固性树脂基复合材料。分析了浇注体的弯曲、冲击断口微观形貌图 ,并对晶须和玻璃布复合增强树脂体系作了初步研究。     

钛酸钾晶须增强双马来酰亚胺树脂体系的研究

以钛酸钾晶须(TKw)为增强剂,以N,N'-二胺基二苯甲烷型双马来酰亚胺(BMI)/O,O'-二烯丙基双酚A(BA)树脂作为基体,制备了晶须增强热固性树脂基体复合材料.研究了晶须对树脂体系凝胶特性的影响,同时利用红外光谱分析研究了晶须对体系固化反应性的影响;考察了晶须的表面处理方法、含量及复合工艺对树脂体系力学性能和热性能的影响;通过扫描电子显微镜(SEM)分析了材料的弯曲及冲击断口形貌.研究结果表明,在晶须添加质量分数约为15%左右,所制备的复合材料的综合性能较佳.     

陶瓷晶须/聚合物基复合材料的研究进展

概述了钛酸钾、氧化锌、硼酸铝等陶瓷晶须增强聚合物基复合材料的研究进展,探讨了晶须含量、晶须表面处理、材料前处理方法等对提高复合材料力学性能及摩擦学性能的影响,明确了适当的表面改性方法可以使晶须的增强效果更为明显,指出了在晶须/聚合物结合面微观形态观察和分析方面的不足,提出了构建晶须/聚合物复合材料的理论模型、预测复合材料性能的研究方向.     

硼酸铝晶须改性氰酸酯树脂体系的研究

研究了硼酸铝晶须改性氰酸酯树脂的作用和效果,探讨了前期处理工艺、晶须表面处理和晶须的添加对氰酸酯树脂力学性能和热性能的影响.研究结果表明:采用少量环氧树脂共聚的方法可以有效解决晶须在氰酸酯树脂中的沉降问题,达到良好的分散效果;采用进行表面处理的硼酸铝晶须,可以使氰酸酯树脂的弯曲强度、冲击强度和耐温性能得到提高.     

硼酸铝晶须/双马来酰亚胺树脂摩擦磨损性能

研究了不同偶联剂及硼酸铝晶须添加量对硼酸铝晶须/双马来酰亚胺复合材料的摩擦磨损性能的影响。结果发现,硼酸铝晶须能有效地提高复合材料的耐磨性,晶须的加入使材料的磨损率明显降低;偶联剂对材料摩擦磨损性能的影响不明显;体系中添加硼酸铝晶须后随摩擦时间的延长复合材料的摩擦系数呈增大趋势。当晶须含量较小时摩擦机制主要是轻微的粘着磨损和疲劳磨损,当晶须含量大于8%时,疲劳磨损占主导地位,同时伴有粘着磨损和磨粒磨损。      

团簇对粉末热挤压铝基复合材料力学性能的影响

为明确晶须团簇行为对材料力学性能的影响,采用粉末热挤压法制备了硼酸镁晶须增强铝基复合材料,对不同含量的晶须增强铝基复合材料进行了力学性能测试,并基于载荷传递模式提出相应的模型对材料强度进行预测.结果表明:随着硼酸镁晶须含量的增加,团簇加剧;当晶须体积分数大于10%时,材料力学性能降低;提出的模型考虑了团簇因素,成功预测了复合材料的实验强度.     

CaSO4晶须/纳米TiO2/PP-R树脂复合材料的制备及紫外老化性能研究

以CaSO4晶须/纳米TiO2为添加剂制备了CaSO4晶须/纳米TiO2/PP-R树脂复合材料,并研究了紫外辐射对复合材料力学性能的影响.结果表明:经7％的KH550偶联剂改性后的CaSO4晶须具有较好的分散性能,经6％的KH570偶联剂改性后的纳米TiO2具有较好的分散性能;与纯PP-R相比,CaSO4晶须添加量为5％时,复合材料的性能有较大的提高,其热变形温度由72.03℃提高到104.78℃,断裂伸长率也由45.32％提高到122.27％;添加纳米TiO2对CaSO4晶须/PP-R树脂的耐热性能和力学性能没有明显的影响,但却能大幅度增强复合材料的抗菌性能及紫外老化性能.     

硼酸铝晶须增强6061 铝复合材料的界面改性

采用溶胶凝胶C₂Al₂O₃ 涂层涂覆硼酸铝晶须方法来改善硼酸铝晶须增强6061Al 复合材料的界面性能。结果表明: 试验采用的涂覆工艺可以在硼酸铝晶须表面获得40 nm 厚的氧化铝涂层。硼酸铝晶须与铝合金基体在压铸过程中生成的几乎连续的脆性尖晶石产物使晶须连续性结构损伤严重。C₂Al₂O₃ 涂层虽然不能完全阻止界面反应的发生, 但是却有效地抑制了尖晶石界面反应, 保持了硼酸铝晶须的结构完整性。     

ZnAl 2O 4涂覆 Al 18B 4O 33( w)增强 6061Al 复合材料界面结构与拉伸性能

使用溶胶2凝胶法在硼酸铝晶须表面制备 ZnAl 2O 4涂层 , 采用挤压铸造法制备了 ZnAl 2O 4涂覆的硼酸铝晶须增强 6061Al 复合材料。研究了 ZnAl 2O 4涂覆对复合材料界面润湿性、 室温拉伸性能以及高温热暴露后界面热稳定性的影响。试验结果表明: 纳米 ZnAl 2O 4涂覆能够明显提高复合材料的界面润湿性 , 从而提高复合材料的室温拉伸性能; 均匀的 ZnAl 2O 4涂覆能有效地阻碍界面反应 , 使复合材料具有良好的热稳定性能。研究了涂覆对复合材料在铸态及高温热暴露后拉伸断裂行为的影响。未涂覆硼酸铝晶须增强的铝基复合材料在拉伸变形过程中晶须以折断为主 , ZnAl 2O 4涂覆硼酸铝晶须增强的铝基复合材料在拉伸变形过程中晶须以拔出为主。     

FABRICATION OF SiCp-AI COMPOSITE MATERIALS

Liquid phase fabrication methods for aluminum matrix composites reinforced with SiC whiskers, or SiC particles have been investigated and the mechanical properties of fabricated composites have been evaluated. Three kinds of liquid phase fabrication methods; hot extrusion, hot pressing and pressure infiltration, were studied. Commercial SiC whiskers and SiC powders of alpha type and beta type were used as the reinforcements for an aluminum matrix. Among the fabrication methods investigated, the best results were achieved by the pressure infiltration. The mechanical properties and the wear resistance of the fabricated composites were measured. The SiC whisker reinforced aluminum matrix composites have high strength, so that they can be used as high specific strength materials. The SiC particulate reinforced aluminum matrix composites are not strong as the SiC whisker reinforced composites. However, the SiC particulate reinforced aluminum matrix composites have a good potential for use as wear resistant material. The hardening effect of beta type particles on the aluminum matrix was larger than that of alpha type particles.     

Effects of sintering temperature of whisker preform on the microstructures and tensile properties of Bi(OH)3-coated Al18B4O33 whisker-reinforced aluminum matrix composites

A alumina borate whisker with Bi(OH)₃ coating was prepared by a chemical method. The coated whiskers were sintered at various temperatures. The coated whisker-reinforced pure aluminum matrix composite was fabricated by squeeze casting method. The microstructures of the coated whiskers and coated composites with the different sintering temperature of whisker preform were studied, and the tensile properties of the coated composites at room temperature were also investigated. It can be found that the microstructures of coatings on the whisker surfaces and at the interface in the coated composites are strongly dependent on the sintering temperature of whisker preform. The ultimate tensile strength and elongation to fracture of the coated composites increased with the increasing of sintering temperature of the whisker preform.     

Effect of whisker surface treatment on the mechanical properties of 20vol%SiCw/BAS glass-ceramic composites

20vol%SiCw/BAS (barium aluminosilicate) composites with as-received, acid-leached and heat-treated whiskers were fabricated by a hot-pressing technique and their mechanical properties were evaluated. The whiskers used in these composites were characterized using Auger electron spectrometry (AES) and scanning electron microscopy (SEM), and the observations were correlated with the mechanical properties. The results show that the oxygen content of the whisker surfaces was reduced by the hydrogen fluoride (HF) acid-leaching treatment and the surface geometry of whiskers was smoothed by the heat-treatment in an inert gas atmosphere. The corresponding composites show an obvious increase (18% and 31%, respectively) in toughness compared with the composites reinforced with as-received whiskers. Fracture surfaces revealed evidence of toughening by the mechanisms of crack deflection, crack bridging and whisker pullout for the composites with surface treated whiskers.     

PROCESSING AND PROPERTIES OF ALUMINUM-SiCw P/M COMPOSITES BY ULTRASONIC WET BLENDING

Process optimization of Al/SiC metal matrix composites is described through a wet blending technique that effectively disperses SiC whiskers in an aluminum matrix. Whisker dispersion and protection are aided by a sol-gel interphase applied to the whiskers prior to matrix blending. Following the blending and PM processing, i.e. compaction and extrusion, the composite is examined by SEM. Improved thermal properties have been achieved as a result of the sol-gel interphase and are verified by DTA and SEM studies. The mechanical properties, including fracture surface examination, of the Al/SiC composites are tested for wet blended samples containing either coated or uncoated whiskers. Additionally, the results of this study are compared to similar Al-SiC composites processes by standard dry blending procedures.