Fabrication and Properties of Ag–Ni Bimetallic Sheathed (Bi,Pb)-2223 Tapes

10-meter-long Ag?CNi bimetallic sheathed (Bi,Pb)-2223 tapes with outer nickel sheath and inner silver sheath have been successfully fabricated by the ??Powder in tube?? technique. Microstructure and phase evolution studies by means of SEM and XRD, as well as critical current density (J _c ) measurements have been performed. It is found that the nickel sheath and dwell time in the first sintering process have great influences on the texture evolution, phase transformation and J _c of the Bi-2223/Ag/Ni tapes. Mono-filament (Bi,Pb)-2223 tape with a J _c of 6656?A?cm^?2 and 61-filament tape with a J _c of 12420?A?cm^?2 are obtained. Although using composite bimetallic sheaths can reduce production costs and improve mechanical properties of the Bi-2223 tapes, the Bi-2223 content and J _c of Bi-2223/Ag/Ni tapes are relatively lower than that of traditional Bi-2223/Ag tapes. Meanwhile, due to higher Bi-2223 content and better alignment of Bi-2223 grains, tapes with 61-filament have higher J _c than mono-filament tapes.     

The J c Limit of Multifilamentary Ag/Bi-2223 Tapes

To improve on present critical current (J _c) performance, multifilamentary Ag/Bi-2223 tapes with a large range of reduction rates were manufactured. The relative core mass density D was calculated, dependent on the measured geometric dimensions of the tapes. Experimental results, D vs. J _c, D vs. maximum pinning force density F _max , and D vs. irreversible magnetic field B _irr, are quantitatively formatted. In particular, the magnetic field dependence of J _c is critically dependent on its core density. If the core density increases by 10%, J _c of the tapes in this experiment is enhanced by as much as 100%. Therefore, in the present state of the technological process for manufacturing Ag/Bi-2223 tape, increasing the core density is clearly a significant strategy in improving the electronic and magnetic properties of the tapes and enhancing the capacity for carrying current at high magnetic fields. The limit of the bulk self-field-J _c can be calculated by the relationships of J _c vs. D. The limit is estimated to be on the order of 200 kA/cm² for multifilamentary Bi-2223 tapes, which was supported by magneto-optical (MO) magnetization measurements results. It is a hard task to approach this limit with the present state of the art in manufacturing Ag/Bi-2223 tape, and it is the time to suggest some new ideals for Bi-2223 tapes to promote large-scale applications.     

Phase and Texture Evolution of Ag/Ni Composite-Sheathed Bi-2223 Tapes with Different Thickness

The influence of green tape thickness on the Bi-2223 phase formation and texture evolution in Ag/Ni composite-sheathed tapes fabricated by the “powder-in-tube” technique has been studied. Microstructural observations by SEM as well as critical current density (J _c) measurements at 77 K, 0 T have been performed to analyze the performance of the tapes. The results show an important influence of the green tape thickness on the critical current depending on the content and texture of Bi-2223 phase. The J _c increases with decreasing thickness. Moreover, texture measured by omega scans shows that the texture of the Bi-2223 phase is significantly influenced by the thickness of the green tape after the first and final sintering processes. Alignment of Bi-2223 grains in the thin tapes is much better. Higher performance of Ag/Ni composite-sheathed Bi-2223 tapes can be obtained by controlling the thickness of the green tapes.     

The Jc Limit of Multifilamentary Ag/Bi-2223 Tapes

To improve on present critical current (J _c) performance, multifilamentary Ag/Bi-2223 tapes with a large range of reduction rates were manufactured. The relative core mass density D was calculated, dependent on the measured geometric dimensions of the tapes. Experimental results, D vs. J _c, D vs. maximum pinning force density F _max , and D vs. irreversible magnetic field B _irr, are quantitatively formatted. In particular, the magnetic field dependence of J _c is critically dependent on its core density. If the core density increases by 10%, J _c of the tapes in this experiment is enhanced by as much as 100%. Therefore, in the present state of the technological process for manufacturing Ag/Bi-2223 tape, increasing the core density is clearly a significant strategy in improving the electronic and magnetic properties of the tapes and enhancing the capacity for carrying current at high magnetic fields. The limit of the bulk self-field-J _c can be calculated by the relationships of J _c vs. D. The limit is estimated to be on the order of 200 kA/cm² for multifilamentary Bi-2223 tapes, which was supported by magneto-optical (MO) magnetization measurements results. It is a hard task to approach this limit with the present state of the art in manufacturing Ag/Bi-2223 tape, and it is the time to suggest some new ideals for Bi-2223 tapes to promote large-scale applications.     

The influence of the first heat-treatment on the critical current density of (Bi,Pb)-2223/Ag superconducting tapes

Optimization heat-treatments have been performed on multi-filament Bi-2223/Ag superconducting tapes under 1 bar total gas pressure, the oxygen partial pressure being 8.5%. In a first heat-treatment (HT1), the tapes were sintered within 822-838 °C for 1-50 h. After intermediate deformation, all the samples underwent the second heat-treatment (HT2) at 825 °C and 830 °C for 20 h followed by a thermal sliding procedure. The relative content of the phases present in HT1 samples was measured by XRD. It was found that the Bi-2212 phase content after HT1 strongly influences the values of J_c after HT2. There is a correlation between the amount of Bi-2212 phase after HT1 and the final J_c values after HT2. A maximum of J_c was found for a ratio of 0.15 between Bi-2212 and Bi-2223.     

Development of Bi-2223 HTS tape and its application to coil and current leads

We are developing Bi-2223/Ag tapes with a high engineering critical current density by optimizing the powder-in-tube process and are studying its application to coil and current leads. We have fabricated 250 m-long tape and investigated optimized processing conditions to enhance engineering critical current density. More bubbling was found when the tape was heat-treated with a higher heating rate. Different kinds of superconducting joints were fabricated with multi-filamentary Bi-2223/Ag tapes, and 58% of retained I_c was achieved using the insertion of Bi-2223 core between two exposed tapes. Current decay property of the persistent mode HTS coil was investigated. Rapid current decay was observed when the operating current is in a flux-flow range. We could successfully fabricate a low heat leak type HTS current lead with Bi-2223/Ag–Au tapes by employing a stepped geometry. Using this lead, safe operation of 2 kA current transport was confirmed.     

Effects of Rolling Passes on the Transport Properties of 37-Filamentary AgAu-Sheathed Bi-2223 Tapes

Thirty-seven-filamentary AgAu-sheathed Bi-2223 tapes were fabricated by a powder-in-tube (PIT) process. And, the round wires (? 1.86 mm) were rolled to 0.35-mm tapes with 12, 7, 5, and 4 rolling passes through flat rolling, respectively. The influences of different rolling passes on the core density, deformation, and transport properties of Bi-2223/AgAu tapes were systematically investigated. It was noticed that after rolling, the Vickers microhardness of the superconducting core and deform homogeneity along both the horizontal and vertical directions on the cross section of seven-pass rolled tape were better than those on the tapes with other passes, which proved the larger core density and uniform deformation with the seven-pass rolling process. Meanwhile for the wires with 12 and 7 passes, the AgAu/superconducting core interfaces were much flatter. With the rolling passes decreasing from 12 to 4, the critical current density (J_c) first increased and then decreased. Due to the better homogeneity and flatter interfaces, J_c reached the maximum value of 17.3 kA/cm² on the seven-pass sample. Meanwhile, the enhancement of current capacities in magnetic field applied parallel to the Bi-2223/AgAu tape surface could also be recognized as the evidence of improving intergrain connections due to the higher density in seven-pass rolled tapes.     

Improvement of Jc and Grain Alignment of Bi-2212/Ag Multilayer Tapes by Pre-Annealing and Intermediate Rolling Process

The high transport critical current density (J _c ) > 500 kA/cm ² at 4.2 K, 10 T is obtained in the Bi-2212/Ag multilayer tapes fabricated by using PAIR (Pre-Annealing and Intermediate Rolling) and melt-solidification process. This J _c value is twice higher than existing high-quality Bi-2212/Ag tapes (250 kA/cm ² ). By applying PAIR process to Bi-2212/Ag tapes, Bi-2212 grain alignment is much improved and a large J _c enhancement is achieved. J _c has been increased strongly by performing pre-annealing at 840°C in oxygen (1 atm) and intermediate rolling with 25% deformation.     

Fabrication of BSCCO Films on SrTiO3 Substrates Using Ultrasonic Spray Pyrolysis (USP) Technique

In this study, the BiSrCaCuO (Bi-2212) films on SrTiO₃ substrates were fabricated using an ultrasonic spray pyrolysis technique (USP). Structural, electrical, magnetic, and critical current density, J _c, properties of the films fabricated were investigated under different heat treatment conditions. XRD analysis showed that the films mainly consisted of the Bi-2212 phase, but the Bi-2223 phase was also detected. T _c values of the films were found between 81 K and 88 K, depending on the heat treatment conditions. J _c values of the films were calculated using the Beans’ equation. Highest J _c value was found to be 2.93×10⁵ A?cm^?2 at 5 K and 0 T for Film C. The results obviously showed that USP method is a very effective technique for fabrication of the HT _c films having high J _c values as well as its simplicity, low cost, and easily coating.     

Microstructure of Ag/Bi(Pb)-2223 Tapes Prepared by Solid-State Reaction

The processing of Ag/Bi(Pb)-2223 tapes via the prevailing solid state reaction was investigated. A precursor powder of the composition Bi_1.86Pb_0.26Sr_1.96Ca_1.95Cu_2.97O₁₀₊ containing mainly Bi-2223 phase was employed. Particular attention was devoted to the microstructural properties of the tapes subjected to rolling and subsequent heat treatment in one, two, and three steps, respectively. A sharp texturing gradient exists in the superconducting cores, and the repeated treatment leads to deterioration of the superconducting properties. The latter effect is ascribed to the formation of periodic defects arising during the repeated rolling of the sintered superconducting core.     

Transport critical current density of Ag-sheathed Pr-doped (Tl,Cr)Sr2CaCu2O7 superconductor tapes in applied magnetic field

Powder-in-tube Tl-1212 (Tl,Cr)-Sr-(Ca,Pr)-Cu-O/Ag tapes were prepared and processed with different thermomechanical treatments. The processing conditions caused the variation of the transport critical current density (J_c) in the tapes. Tapes subjected to rolling showed lower J_c compared to the pressed tapes. Uniaxial pressing is more effective in densifying the tape cores by forcing the grains into closer contact and enhances the connectivity between grains. All the tapes showed a majority phase of 1212. The existence of 1201 phase considerably reduced J_c in the rolled tapes. Intermediate rolling is not favorable in improving J_c for the irregular grains structure, in contrast to Bi-2223 superconductors with plate-like grains. The in-field behavior of the tapes indicates that they are dominated by weak links as J_c falls rapidly in low applied field (H<0.06 T). No anisotropic transport properties were observed for all the tapes. SEM images showed randomly oriented irregular grains making texturing difficult to achieve. Neither the grain size nor the morphology was changed significantly by the thermomechanical treatments. The observed irregular grains imply that high-angle tilt boundaries were formed with intergranular weak links. Grain morphology is suggested to be the key factor that limits the J_c in these tapes.     

Effect of Various Intermediate Deformation Techniques on Jc and Grain Texture for Ag/Bi-2223 Tapes

Three Ag sheathed Bi-2223 multifilamentary tapes were produced by a processing method that consists of two sintering treatments with an intermediate deformation, involving sandwich rolling (SR), pressing (P), or normal rolling (NR). The magnetic field dependence of the critical current density J _c was measured with the magnetic field H applied parallel to both the ab plane (H ab) and the c-axis (H c) of the Bi-2223 grains. Experimental results show that J _c of the pressed (P) tape (J _cP) for both H ab and H c is about 1.5–1.8 times higher than that for the NR tape (J _cNR) and the SR tape, although J _cSR is always larger than J _cP. The ratio of J _cSR/J _cNR for H c increases rapidly with the applied magnetic field and reaches a maximum of about 12 at ₀ H 900 T. The calculated density of the pinning force F as a function of magnetic field shows that curves of F for SR, NR, and P tapes all have their maximum F _max at different magnetic fields and the magnitudes of F _max are also different from each other. The SR tape has the largest value of F _max, while NR has the smallest. XRD analysis shows that an intermediate deformation can destroy the grain alignment, and the larger the deformation, the worse the grain texture will be. Our experimental results, however, clearly show that J _c for Bi-2223 multifilamentary tapes is independent of grain alignment. The significant differences in J _c for tapes processed using the three different intermediate deformation procedures are dependent on the density of the pinning force and cannot be attributed to the grain alignment. Our experimental results support the view that SR processing is the best method for fabricating Ag/Bi-2223 tapes of high quality.     

Ic degradation behaviors of Bi-2223 superconducting tapes under axial fatigue loading

For the endurance evaluation of High Temperature Superconductors (HTS), the mechanical and transport properties of multifilamentary Bi₂Sr₂Ca₂Cu₃O_10+x (Bi-2223) superconducting tapes with different reinforcements subjected to high-cycle axial fatigue loading were investigated at 77 K in the self-field. The mechanical fatigue limits based on the relations between the applied stress amplitude and the numbers of cyclic steps to reach failure (S-N_f curves) were obtained. The transport properties were evaluated with the increase of repeated cycles, N, at different applied stress amplitudes which eventually leads to the electric fatigue limit. The influence of reinforcement on the mechanical and transport properties of Bi-2223 tapes were discussed. Fractographic observation was performed in order to understand the I_c degradation mechanism in fatigue tested Bi-2223 tapes.     

Development of high-T c superconducting Bi-2223 tape joints

High-T _c superconducting joints between Ag-clad Bi-2223 tapes have been developed for persistent current applications. Two presintered tapes with one side of the silver stripped were lapped and then wrapped by a silver foil. The complex was uniaxially pressed followed by appropriate sintering to form a high-T _c superconducting tape joint. It was found that the ratio of critical currents through the joint to that of the tape,I _cj/I_c, depended on the uniaxial pressure and the sintering conduction. At liquid-nitrogen temperature 77 K,I _cj/I_c=99% has been achieved. Persistent current loops formed by Bi-2223 tapes have also been fabricated and tested. Joint resistance of a loop was determined to be ～4×10^?13 Ω between the decay time of 120 and 3600 sec.     

Improved critical current density in ex situ processed MgB2 tapes by the size reduction of grains and crystallites by high-energy ball milling

We have fabricated Fe-sheathed MgB₂ tapes through an ex situ process in a powder-in-tube (PIT) technique using powders ball milled under various conditions. Although the ex situ processed wires and tapes using the high-energy ball milled MgB₂ powders have been studied and the decrease of grain and crystallite sizes of MgB₂ and the critical current density (J_c) improvement of those conductors were reported so far, the use of filling powders milled at a higher rotation speed than previously reported further decreases the crystallite size and improves the J_c properties. The improved J_c values at 4.2 K and 10 T were nearly twice as large as those previously reported. Those milled powders and hence as-rolled tapes easily receive contamination in air. Thus, the transport J_c properties are easily deteriorated and scattered unless the samples are handled with care. The optimized heat treatment temperature (T_opt) of those tape samples at which best performance in the J_c property is obtained decreases by more than 100 °C, compared with that of tapes using the as-received MgB₂ powder.     

Physical Properties and Diffusion-Coefficient Calculation of Iron Diffused Bi-2223 System

This study includes two parts: (I)?investigation of the effect of different annealing time (10?h, 30?h, and 60?h) on physical, superconducting, and microstructural properties of Fe-diffused Bi-2223 superconductor ceramics prepared by the conventional solid-state reaction method with the aid of the X-ray diffraction (XRD), scanning electron microscopy (SEM), dc resistivity (???CT) and transport critical current density (J _c ) measurements, and (II) determination of the diffusion coefficient and the activation energy of iron in the Bi-2223 system. In the former part, the zero-resistivity transition temperature (T _c ), phase purity, volume fraction, hole-carrier concentration, lattice parameters, surface morphology, texturing, crystallinity, grain connectivity, grain size, and room temperature resistivity values of the bulk samples are found and compared with each other. The results obtained show that both the zero resistivity transition temperature (T _c ) and transport critical current density (J _c ) regularly enhance with the increment in the diffusion-annealing time. The maximum T _c of 107±0.2 K and J _c of 50.0?A?cm^?2 are observed for the sample annealed at 830?°C for 60?h. As for the XRD investigations, according to the refinement of cell parameters done by considering the structural modulation, the enhancement in the diffusion-annealing is confirmed by both a decrease of the cell parameter a and an increase of the lattice parameter c of the samples, meaning that the greatest Bi-2223 phase fraction belongs to the sample annealed at 830?°C for 60?h. Moreover, SEM images display that the sample has the best crystallinity, grain connectivity, and largest grain size. Based on the results, the superconducting and microstructural properties improve with the increase in the diffusion-annealing time. In the latter part, Fe diffusion in the Bi-2223 system is examined in a range of 500?C830?°C by the variation of the lattice parameters evaluated from the XRD patterns. The temperature dependence of the Fe diffusion coefficient is described by the Arrhenius relation D=4.27×10^?5exp(?1.27±0.10) eV/k_BT, and the related activation energy of the iron in the Bi-2223 system is found to be about 1.27?eV. The relatively low value of activation energy obtained illustrates that the migration of the Fe ions primarily proceeds through defects such as pore surfaces and grain boundaries in the polycrystalline structure, leading to the improvement of the microstructural and superconducting properties of the samples, supported by the results of part?I. All in all, the aim of the present study is not only to analyze the role of diffusion-annealing time on superconducting and microstructural properties of Fe-diffused Bi-2223 superconductors, but also to find the diffusion coefficient and activation energy of Fe in the Bi-2223 system.     

A Statistical Model of <Emphasis Type="Italic">I</Emphasis><Subscript><Emphasis Type="Italic">c</Emphasis></Subscript> Changes for Bending Bi-2223 Tapes

Bi-2223 tape was one of the high-temperature superconductors with commercial applications. One of the applications was bending and winding Bi-2223 tape into solenoids to produce high magnetic fields. To study bending properties, three multifilamentary of Bi-2223 tapes sheathed with silver alloys were manufactured. Bending experiments for the tapes were performed, and critical currents I _c of tapes with definite bending radius were measured. And, current transferring mechanisms in filaments were analyzed, as well. Experimental results showed that silver alloy sheathed tapes had better bending properties than pure silver-sheathed one. On the contrary, to describe bending radius dependence of I _c , a statistical model was suggested. The model expected that bending radius dependence of I _c was following an exponential law that was quantitatively expressed by mathematic expressions. Bending dependence of I _c could be calculated from the expression and calculated results agreed with experimental data very well. Therefore, the suggested model has successfully explained the experimental results.     

Precursor Influence on the Electrical Properties of Textured Bi-2212 Superconductors

Several synthetic methods, solid-state, sol-gel and polymer solution methods, have been used to prepare prereacted precursors, as well as a vitreous material obtained by melt quenching. The influence of the starting powder characteristics on the phase formation, microstructure, T _c and J _c of Bi-2212 textured rods prepared by directional crystallization from the melt has been analyzed. In all the cases, high transport critical current values (higher than 3000 A/cm² at 77 K) have been obtained, independently of the precursor type. Samples obtained by the polymer route show improved T _c values, associated to a lower oxygen content.     

The effect of the number of Ag layers on some physical properties of Bi1.8Pb0.4Ca2.2Sr2Cu3Ox

Bi_1.8Pb_0.4Ca_2.2Sr₂Cu₃O_x/Ag multilayered samples with 2, 4 and 8 layers are prepared by powder in tube (PIT) method and the effect of multilayering with Ag on the superconducting and the microstructural properties of Bi_1.8Pb_0.4Ca_2.2Sr₂Cu₃O_x is studied. The investigations consist of XRD, SEM, EDS, magnetoresistivity, and I–V measurements. In the magnetoresistivity measurements, magnetic fields up to 0.5 T are applied both parallel and perpendicular to the current flow direction. The superconducting and microstructure properties of the samples are enhanced as the number of Ag layers are increased. The samples are composed of a highly oriented Bi-2223 phase in the regions near the Ag layers. The formation of the dense oriented structure is near the interface between oxide and the Ag layer. T_c and J_c values are enhanced from 107 to 109 K and from 240 to 600 A/cm² by increasing the number of Ag layers, respectively. The results suggest that Ag plays an important role in the improvement of superconducting properties. The possible mechanisms of the enhancement of superconducting properties due to Ag layering are discussed.     

Abnormal Stress–Strain Properties of Bi-2223 Tapes

The stress–strain properties of Bi-2223 tapes directly relate to its applications, but have not been systematically studied yet. Three tapes sheathed by Ag and Ag alloys were manufactured for the study of stress–strain. X-ray diffraction analyses were used to determine the amorphous and Bi-2223 phases for the three tapes before and after sintering. Tensile experiments were performed to study the stress–strain properties as well. Micro-morphologies of the three tapes were observed and recorded by scanning electron microscopy. The experimental results show green tapes with a linear stress–strain relation. It is suggested that this relation comes from the sheathed metal’s properties. The mechanical properties of Ag/Mg sheathed tapes are like those of a rigid body, which do not present plasticity and elasticity. The phenomena of outgrowth and bridges were observed in Ag and Ag/Sb sheathed tapes. Also, Ag and Ag/Sb sheathed tapes showed abnormal stress–strain properties, which were subjected to micro-cracks existing in the sheathed metals and imperfections of Bi-2223 crystals.