Solidification structures of Ti–Al–Cr alloys

Phase transformations in the ternary Ti–Al–Cr alloy system have been studied by combining preliminary phase equilibria calculations and microstructural studies of a number of model alloys. The results have contributed to a better understanding of phase equilibria in the Ti–Al–Cr alloy system above 1273 K. A liquid surface projection has been tentatively proposed. Micro-twins have been observed in the monolithic γ phase within a B2 matrix. This supports a previously proposed mechanism for the formation of such a structure in a B2 matrix. The results also suggest that there is no representative orientation relationship between γ and the Ti(Cr,Al)₂ Laves phase. The L1₂ τ phase can be in direct equilibrium with the liquid phase. The ω phase stability has also been studied. The stability of the ω phase is attributed to the electron density of the prior B2 phase. This leads to changes in the effective heat of formation of the ω structure, as concluded from total energy LMTO calculations.     

Effect of phosphoric acid concentration on corrosion of Cr–Mn–N and Cr–Ni stainless steels

Phosphoric acid concentration (5–85%) effects on the corrosion behaviour of austenitic Fe–18Cr–12Mn–N steel have been studied by potentiodynamic polarisation measurements. After the anodic polarisation, both the film composition and the electronic structure have been investigated by X-ray photoelectron spectroscopy. The specimen surface examinations have been carried out by scanning electron microscopy. The results of the corrosion behaviour of the steel at issue have been compared to those relevant to two trademark materials [austenitic stainless steels AISI 304 (Fe–18Cr–9Ni) and X14AΓ15 (Fe–14Cr–15Mn–N)] and developed under the same test conditions.     

Modeling of Oxidation Kinetics of Y-Doped Fe–Cr–Al Alloys

Studies using advanced analytical techniques indicated that the reactiveelements (RE) segregate along the oxide grain boundaries and at theoxide–alloy interface during oxidation of -Al₂O₃forming alloys. The segregation results in inward oxygen diffusion along theoxide grain boundaries as the predominant transport process in the oxidegrowth. The present work establishes a mathematical model based on themechanisms of inward oxygen diffusion along the grain boundaries and oxidegrain coarsening. This model has been used to describe the oxidationkinetics of Y-doped Fe–Cr–Al alloys. The results showed a muchbetter agreement with the experimental data than the parabolic rate law. Byusing this model, the exponential number for the grain coarsening of aluminascales during oxidation was calculated to be 3. The activation energyfor oxygen diffusing along the grain boundaries was 450 kJ/mol. They arealso in good agreement with values reported in the literatures.     

Corrosion behavior of Zr–Nb–Cr cladding alloys

Zr-Nb-Cr alloys were used to evaluate the effects of alloying elements Nb and Cr on corrosion behavior of zirconium alloys. The microstructures of both Zr substrates and oxide films formed on zirconium alloys were characterized. Corrosion tests reveal that the corro- sion resistance of ZrxNb0.1Cr （x = 0.2, 0.5, 0.8, 1.1; wt%） alloys is first improved and then decreased with the increase of the Nb content. The best corrosion resistance can be obtained when the Nb concentration in the Zr matrix is nearly at the equilibrium solution, which is closely responsible for the formation of columnar oxide grains with protective characteristics. The Cr addition degrades the corrosion resistance of the Zrl.lNb alloy, which is ascribed to Zr（Cr,Fe,Nb）2 precipitates with a much larger size than β-Nb.     

Theoretical Analysis of Anomalies in High-Temperature Oxidation of Fe–Cr, Fe–Ni, and Fe–Ni–Cr Alloys

The following anomalies are theoretically analyzed: weakening of the protective ability of dense Cr₂O₃ film during its long-term thermal exposure (because of iron oxidation under the film); lowering of the heat resistance of Fe–Cr and Fe–Ni–Cr alloys during the oxidation (800°C) with an increase in the chromium content over 40 at. %; improving of the protective ability of the films formed at Fe–Ni alloys because of nickel oxidation under the dense FeO film; and the internal oxidation of the Fe 30Ni alloys under the FeO films with the internal formation of FeO oxides and spinel of NiFe₂O₄ type. It is shown that these anomalies can be explained, and the composition of the most heat-resistant alloys calculated, if one takes into account that associates with significantly stronger interatomic bonds than those in ideal solutions can form in solid solutions and cause unlimited solubility of the metallic components in each other.     

Effect of halide anions and temperature on initiation of pitting in Cr–Mn–N and Cr–Ni steels

Abstract

The pitting corrosion of Cr₁₈Mn₁₂N and Cr₁₈Ni₉ steels in halide solutions (F^?, Cl^?, Br^? and I^?) has been investigated. The study involved cyclic potentiodynamic polarisation tests with subsequent examination of the specimens by both optical and scanning electron microscopy. Values of the critical concentrations of halide ions, [X^?]_cr, beyond which pitting occurs, as well as breakdown potentials for pitting in chloride solution, have been established. In addition, the effect of the temperature over the range of 5–80°C on the critical chloride ion concentration [Cl^?]_cr has been investigated and it has been found that temperature has a negligible effect beyond 40°C.     

Microstructural design of hardfacing Ni–Cr–B–Si–C alloys

This work reports the procedure for selection of alloying elements to refine the microstructure of hardfacing Ni–Cr–B–Si–C alloys by providing in situ formed nucleation agents. It is concluded that the refining element should be able to spontaneously produce precipitates at high temperatures with little solubility in their Cr-rich counterparts. After exploring the theoretical backgrounds on how to select the refining element, Nb and Zr were selected and the phase formation reactions of Zr- or Nb-modified Ni–Cr–B–Si–C alloys were calculated using Thermo-Calc® simulations. Detailed microstructural analyses of the rapidly solidified samples deposited from the modified alloys showed that addition of Nb in specific quantities induces a significant microstructural refinement in the original Ni–Cr–B–Si–C alloy without deteriorating its high hardness. The Nb-modified alloy could be used to further investigate the viability of microstructural refinement as an effective toughening mechanism for Ni–Cr–B–Si–C and similar alloy systems.     

Peculiarities of Mechanical Alloying of High-Concentration Fe–Cr Alloys

The kinetics of the mechanical alloying of Fe and Cr powder mixtures with Cr contents of 20–48 at % has been studied by Mössbauer spectroscopy, X-ray diffraction analysis, and temperature measurements of dynamic magnetic susceptibility. It has been found for the first time that the processes of mechanical alloying differ for initial mixtures with chromium contents of 30 at % or more and contents of less than 30 at %. For the first case, the unidirectional dissolution of Cr in Fe is observed through the whole process of mechanical alloying of the mixture in a planetary ball mill. For the second case, the dissolution of Cr in Fe is observed at the beginning stage of milling; however, after milling for 2 h (t_mil), the reverse process, namely, the dissolution of Fe in Cr is likely to dominate. The mechanically alloyed samples are characterized by inhomogeneous Cr and Fe concentration distribution in powder particles, in particular at a Cr concentration in the initial mixture of more than 30 at %.     

Control of crystallinity in sputtered Cr–Ti–C films

The influence of Ti content on crystallinity and bonding of Cr–Ti–C thin films deposited by magnetron sputtering have been studied by X-ray diffraction, X-ray photoelectron spectroscopy, transmission electron microscopy and Raman spectroscopy. Our results show that binary Cr–C films without Ti exhibit an amorphous structure with two non-crystalline components; amorphous CrC_x and amorphous C (a-C). The addition of 10–20 at.% Ti leads to the crystallization of the amorphous CrC_x and the formation of a metastable cubic (Cr_1?xTi_x)Cy phase. The observation was explained based on the tendency of the 3d transition metals to form crystalline carbide films. The mechanical properties of the films determined by nanoindentation and microindentation were found to be strongly dependent on the film composition in terms of hardness, elasticity modulus, hardness/elasticity ratio and crack development.     

Microstructure and properties of aging Cu–Cr–Zr alloy

The crystallography and morphology of precipitate particles in a Cu matrix were studied using an aged Cu–Cr–Zr alloy by transmission electron microscopy(TEM) and high-resolution transmission electron microscopy(HRTEM). The tensile strength and electrical conductivity of this alloy after various aging processes were tested. The results show that two kinds of crystallographic structure associated with chromium-rich phases, fcc and bcc structure, exist in the peak-aging of the alloy. The orientation relationship between bcc Cr precipitate and the matrix exhibits Nishiyama–Wasserman orientation relationship. Two kinds of Zr-rich phases(Cu4Zr and Cu5Zr)can be identified and the habit plane is parallel to {111}Cu plane during the aging. The increase in strength is ascribed to the precipitation of Cr- and Zr-rich phase.     

Analysis of phases in a Cu–Cr–Zr alloy

Phases of a Cu–0.31%Cr–0.21%Zr alloy were analyzed by scanning electronic microscope and energy dispersive X-ray spectroscopy (EDXS) and transmission electronic microscope (TEM). The EDXS results showed that there are three types of phases in the alloy, Cu-matrix, chromium-rich and zirconium-rich phases; coarse phases mainly consist of zirconium-rich phase. TEM result showed that fine chromium distributed in matrix and Cu₅₁Zr₁₄ phase was found in matrix.     

Prediction of chromium depleted-zone evolution during aging of Ni–Cr–Fe alloys

The phenomenological and analytical study of depleted chromium zone in Ni–Cr–Fe alloys has been carried out in order to predict the evolution of chromium profiles resulting from carbide precipitation during aging. A diffusional model has been developed to take into account the two stages of chromium concentration evolution: dechromization and rechromization. The model has been verified using the available experimental data found in the literature for a nickel alloy type: Inconel 690. The changes of the chromium concentration at the carbide–matrix interface xⁱ_Cr(t) and near the grain boundary x_Cr(x,t), as a function of annealing conditions, can be assessed with a reasonable accuracy by the proposed model and compared to the previous thermodynamic and kinetic models.     

Effect of Ce content on mechanical properties of Ce/Cr coated open-cell Ni–Cr–Fe alloy foams

The Ce/Cr coating was homogenously deposited onto the reticulated open-cell Ni–Cr–Fe alloy foam by the pack cementation process. The mechanical properties of the Ce/Cr coated alloy foams were investigated by the quasi-static compression test. Simultaneously, the deformation and failure mechanisms of Ce/Cr coated alloy foams were discussed. The results show that the adding amount of CeO₂ powders influences the mechanical properties of the Ce/Cr coated alloy foams. Despite an increase in density as compared to the uncoated foams, the Ce/Cr coated foams exhibit improvement in both yield strength and energy-absorption performance. Especially, the energy-absorption performance of 2% Ce/Cr (mass fraction) coated alloy foam is averagely 1.9 times as high as that of the bare Ni–Cr–Fe alloy foam. In addition, the mechanical properties of the Ce/Cr coated alloy foams increase with the increase of strain rate. The distortion and cracking are mainly the deformation behavior of the Ce/Cr coated alloy foam, confirmed by SEM images.     

The behaviour of chromium during anodizing of Al–Cr alloys

The anodic oxidation of dilute Al–Cr alloys, containing 0.8 and 1.7 at% Cr, has been investigated in order to understand the oxidation behaviour of the alloying element and its influences on the film composition and morphology. The alloys reveal two stages of oxidation: an initial stage, in which only aluminium atoms are oxidized to form a chromium-free anodic alumina film, and a subsequent stage, in which both aluminium and chromium are oxidized, in their approximate alloy proportions, with generation of a chromium-contaminated anodic alumina film. In the first stage, chromium is enriched in a thin layer of alloy, immediately beneath the anodic film, to an amount corresponding to a layer of average thickness 1.5 nm and of average composition, Al–20 at% Cr. Following the oxidation of chromium, oxygen is produced electrochemically within the film at or near the alloy/film interface, probably associated with the development of chromium-rich clusters in the enriched alloy layer and, subsequently, formation of semiconducting chromium-rich oxide. Thus, the film material formed at the alloy/film interface by inward migration of O^2- ions contains many oxygen-filled bubbles with associated high pressures. The chromium species present in the film migrate outward more slowly than Al³⁺ ions. Hence, a layer of chromium-free anodic alumina, which thickens as the film grows, is maintained adjacent to the film/electrolyte interface.     

Effect of Alloy Composition and Exposure Conditions on the Selective Oxidation Behavior of Ferritic Fe–Cr and Fe–Cr–X Alloys

Selective oxidation behavior of ferritic martensitic Fe–Cr base alloys, exposed in various atmospheres containing combinations of O₂, CO₂, and H₂O, were studied at various temperatures relevant to oxy-fuel combustion. This paper begins with a discussion of the required Cr content to form a continuous external chromia scale on a simple binary Fe–Cr alloy exposed in oxygen or air based on experiments and calculations using the classic Wagner model. Then, the effects of the exposure environment and Cr content on the selective oxidation of Fe–Cr alloys are evaluated. Finally, the effects produced by alloying additions of Si, commonly present in various groups of commercially available ferritic steels, are described. The discussion compares the oxide scale formation on simple binary and ternary Fe–Cr base model alloys with that on several commercially available ferritic steels.     

Influence of Mo in the structure of rapidly solidified Fe–Mo–Cr–Mn–Si–C alloy

Abstract

An Fe–Mo–Cr–Mn–Si–C alloy was prepared in an induction furnace and was cast into cylindrical rod in a copper mould in castmatic equipment (low pressure casting). A single phase non-equilibrium featureless (no visible microstructures after deep etching) phase was observed over a certain range of thickness of the rod. In this present work, the extent of the featureless phase was studied with different concentrations of Mo (5–25 wt-%) for 5·5 mm diameter of cylindrical rod at a cooling rate of 1100 K s^–1. Light optical microscopy, scanning electron Microscopy and Vickers hardness tests were used to analyse the samples. The amount of the featureless area varies as the Mo content changes and the maximum featureless area was obtained for 7 wt-% of Mo. This single phase featureless structure exhibits very high hardness (>1350 HV) which can be used in many interesting applications with or without suitable heat treatments.