Parametric study on buckling behaviour of dented short carbon steel cylindrical shell subjected to uniform axial compression

Generally, thin cylindrical shells are susceptible for geometrical imperfections like non-circularity, non-cylindricity, dents, swellings, etc. All these geometrical imperfections decrease the static buckling strength of thin cylindrical shells, but in this paper only effect of a dent on strength of a short (Lc/Rc∼1, Rc/t=117, 175, 280) cylindrical shell is considered for analysis. The dent is modeled on the FE surface of perfect cylindrical shell for different angles of inclination and sizes at half the height of cylindrical shell. The cylindrical shells with a dent are analyzed using non-linear static buckling analysis. From the results it is found that in case of shorter dents, size and angle of inclination of dents do not have much effect on static buckling strength of thin cylindrical shells, whereas in the case of long dents, size and angle of inclination of dents have significant effect. But both short and long dents reduce the static buckling strength drastically. It is also found that the reduction in buckling strength of thin cylindrical shell with a dent of same size and orientation increases with increase in shell thickness.     

Experiments on dented cylindrical shells under peripheral pressure

In spite of numerous papers in the literature on the buckling behavior of cylindrical shell structures, the effect of local large imperfections caused by physical contacts has not been exhaustively examined yet. To this end, this paper reports on an experimental program on the buckling and post-buckling response of thin cylindrical shells with local dent imperfections under uniform external pressure. The results of this study can be used in practical structures with similar geometric features, i.e. D/t ratio.     

Residual ultimate compressive strength of dented square plates

Thin steel plates are widely used in many structural applications because of its high load carrying capacity with less weight. The load carrying capacity of thin plates mainly depends on its buckling behavior which in turn is affected by the imperfections present in it. Dent is one of the common geometrical imperfections present in thin shell structures which may be formed due to mechanical damage caused by accidental loading or impact. In this work, influence of various dent parameters (dent length, dent width, dent depth and angle of orientation of the dent) on the static ultimate strength of thin square plates of different thicknesses under uniaxial compressive loading is studied. The dent is modeled on the FE surface of perfect thin square plate of size 1000 mm (of different thickness) for different sizes and angles of orientation of the dent at the center of the plate. These dented plates are analyzed using non-linear static buckling analysis of general purpose FE software ANSYS V12. From the results obtained, it is found that both shorter and longer dents reduce the ultimate strength drastically. But in case of shorter dents, variation of ultimate strength of dented plates due to variation of size and angle of orientation of dents is insignificant, whereas in the case of longer dents, size and angle of orientation of dents have significant effect. It is also found that the reduction in ultimate strength of thin plates with a dent of same size and orientation increases with increase in shell thickness.     

Effect of size and orientation of a centrally located dent on the ultimate strength of a thin square steel plate under axial compression

Thin steel plates are widely used in many structural applications because of its high load carrying capacity with less weight. The load carrying capacity of thin plates mainly depends on the imperfections present in them. Dent is one of the common geometrical imperfections present in thin shell structures which may be formed due to mechanical damage caused by accidental loading or impact. In this work, influence of various dent parameters (dent length, dent width, dent depth and angle of orientation of the dent) on the ultimate strength of a thin square plate with a centrally located dent is studied using nonlinear static finite-element analysis, under uni-axial compressive loading with simply supported boundary conditions.     

真空引起的薄壁圆筒屈曲压力预测

研究均匀外压力下初始缺陷对圆柱形薄壳结构屈曲性能的影响。对缩尺薄壁圆筒的外形进行分析以测量壳体表面的几何缺陷。有限元分析时将这些初始缺陷考虑在内,并进行静态几何非线性分析。在实验室进行圆筒的倒塌试验,并将试验结果和有限元分析结果进行比较。结果表明,有限元分析能够准确预测圆筒的破坏坍塌压力和后屈曲模态。     

Reduced stiffness buckling of sandwich cylindrical shells under uniform external pressure

A reduced stiffness lower bound method for the buckling of laterally pressure loaded sandwich cylindrical shell is proposed. Also, an attempt is made to assess the validity of the proposed reduced stiffness lower bound with FEM numerical examples. In addition, the proposed method is compared with classical and Plantema's approaches of the buckling of the laterally pressure loaded sandwich cylindrical shell. Comparison of the proposed reduced stiffness lower bound with that obtained from non-linear FEM analysis verifies that it indeed provides a safe lower bound to the buckling of laterally pressure loaded sandwich cylindrical shells. The attractive feature of the proposed reduced stiffness method is that it can be readily used in designing laterally pressure loaded sandwich cylindrical shells without being concerned about geometrical imperfections.     

基于改进一致缺陷模态法的轴压圆柱薄壳极限承载力分析

对结构进行缺陷稳定分析的主要方法是一致缺陷模态法和随机缺陷模态法,一致缺陷模态法对薄壁圆柱壳结构进行非线性分析得到的极限承载力与其实际承载能力有一定差距,随机缺陷模态法则工作量很大。基于圆柱薄壳轴压失稳呈现出多模态屈曲的特点,本文提出改进一致缺陷模态法,通过对圆柱壳分别施加不同屈曲模态找到最不利缺陷分布形式。文中通过有限元法验证了改进一致缺陷模态法的可靠性,同时指出按照某一类高阶屈曲模态施加初始缺陷能得到薄壳的最不利极限承载力。     

CFRP Effect on the Buckling Behavior of Dented Cylindrical Shells

Considering that the use of thin-walled shells is expanding every day, it is important to examine the problem of instability in this form of structure. Many steel structures such as high-water tanks, water and oil reservoirs, marine structures, and pressure vessels, including shell elements, are under stress tension. In addition, shell elements are subject to instability owing to the loads applied. Ten thin-walled cylindrical shell specimens in two groups with different dent depths of t_c and 2t_c, and the different dent number subject to uniform external pressure were tested in the present research (t_c is the thickness of cylindrical shell). The samples were modified to include either one or two dent line with amplitudes of h/3 in height (h the height of cylinder shell). Moreover, CFRP Strips on the dent depth was used in one of the groups. The results of testing under different theories and codes are compared.

     

The structural performance of polymeric linings for nominally cylindrical gravity pipes

This paper considers both the linear elastic and creep buckling of polymeric pipe linings used for the rehabilitation of gravity pipes, for which external groundwater pressure has been identified as the prime source of loading. Theoretically perfect and imperfect conditions are considered, with the imperfections taken to be in the form of a concentric or eccentric annulus between the rigid host pipe (cylindrical constraint) and polymeric lining. Under these conditions two recently obtained mathematical procedures for the prediction of linearly and non-linearly elastic buckling are compared with the results of complementary laboratory testing. Linear elastic conditions are shown to be well approximated by undertaking short-term (≈30 min) testing under increasing pressure to failure. Controlled imperfections are introduced into the laboratory tests and excellent correlation with the theoretical predictions is obtained. In particular, the dominant geometrical imperfections are shown to be major influences on the obtained buckling pressure. The mathematical models are then adapted to simulate the creep buckling process under long-term constant pressure. The results obtained are again compared with those provided by complementary physical testing, and appropriate conclusions are made.     

Axially compressed cylindrical shells with local settlement

The design of cylindrical metal silos and tanks is often controlled by considerations of buckling under axial compression. Whilst the effects of geometric imperfections on the buckling strength have been extensively explored, few studies have explored the effects of defects in the boundary conditions and the effects of residual stresses have received even less attention.This paper investigates the initiation and development of imperfections caused by local differential settlement at the supported base and their effect on the elastic buckling of a thin cylindrical shell under axial compression. The shells were treated as initially perfect with perfect support, but developing geometric imperfections and residual stresses as a consequence of local displacement at the supported edge and with residual stresses consistent with the induced geometric imperfections.The results raise interesting questions concerning the criteria of failure and appropriate tolerance measurements for constructed cylindrical shells.     

有多条轴对称焊接凹陷的钢圆柱薄壳在内压力和轴压力共同作用下的强度

钢筒仓中圆柱薄壳承受内压力和轴压力共同作用:在轴压和低内压作用下,壳可发生弹性失稳;在轴压和高内压作用下,壳可发生塑性破坏.内压轴压共同作用下的圆柱薄壳对几何缺陷比较敏感:单条轴对称焊接凹陷可使壳的承载力降低;而多条轴对称凹陷由于相邻凹陷的相互作用,可使壳的强度进一步降低;对于小间距的凹陷,这种相互作用更为明显.本文首次对有多条小间距轴对称凹陷轴压圆柱薄壳的整体结构在不同水平内压作用下的强度进行了有限元分析,并将计算结果与欧洲规范EC3的设计曲线进行比较,对EC3的设计曲线提出了修改意见,从而达到安全设计的目的.     

外压作用下偏心加劲功能梯度圆柱壳的非线性屈曲和后屈曲分析

通过解析法研究外压作用下功能梯度加劲薄圆柱壳的非线性屈曲和后屈曲性能。通过其在内部的偏心环和纵梁对壳体进行加固,假定壳体和加固件的材料性能在厚度方向为连续梯度。根据VonKarman理论中的刚度法和传统的壳理论推导出基本关系和平衡方程,可更准确地选择三种关于挠曲的近似公式,且使用盖勒金法得出的显式表达式可以推测出临界荷载和后屈曲压力-挠曲曲线。数值结果显示了加固件能有效地增强壳体稳定性。     

Iterative Fourier decomposition of imperfection measurements at non-uniformly distributed sampling points

Buckling of cylindrical shells subject to axial compression is acutely sensitive to the form and amplitude of geometric imperfections present in the structure. As a result, many attempts have been made to measure geometric imperfections in cylindrical shells both in laboratory specimens and less frequently in full-scale structures. The imperfections are generally interpreted using the well-known method of Fourier decomposition, so that the different components of imperfections can be more easily related to structural features such as positions of welds and their effects on buckling strength better understood. A common situation in imperfection measurements on full-scale shell structures is that some parts of the structure are not accessible, due to the presence of accessories such as service ladders and pipes. As a result, a measurement grid with non-uniform intervals is generally employed in imperfection surveys on full-scale structures. This paper first shows that when results from such surveys are interpreted using the traditional Fourier decomposition method, the resulting Fourier series cannot provide an accurate representation of the discrete measurement data due to the non-uniform distribution of sampling points. The paper then presents an iterative Fourier decomposition method which overcomes this problem. The theoretical background of the proposed method is detailed, followed by a numerical demonstration of the effectiveness of the method.     

残余应力对局部轴压焊接圆柱壳承载力的影响

焊接钢圆柱薄壳广泛应用于钢筒仓和钢油罐结构中,屈曲通常是该结构的设计控制条件,圆柱薄壳的屈曲在大多数荷载工况下对焊接几何缺陷十分敏感.现有研究标明,焊接残余应力可少量提高均匀轴压圆柱壳的稳定承载力,但对于局部轴压荷载下圆柱薄壳中残余应力的效应,相关的研究很少.采用施加收缩应变法,建立了分别考虑焊接几何缺陷以及考虑或不考虑焊接残余应力焊接圆柱薄壳的数值分析模型,研究了含有周向焊缝、竖向焊缝以及砌砖式焊缝(patterned welds)的局部轴压焊接圆柱壳屈曲行为,通过比较考虑/不考虑残余应力圆柱薄壳的计算结果,得到残余应力对局部轴压圆柱壳承载力的影响.     

The shape of circumferential weld-induced imperfections in thin-walled steel silos and tanks

The strength of thin-walled cylindrical shell structures is highly dependent on the nature and magnitude of imperfections. Most importantly, circumferential imperfections have been reported to have an especially detrimental effect on the buckling resistance of these shells under axial load. Due to the manufacturing techniques commonly used during the erection of steel silos and tanks, specific types of imperfections are introduced into these structures, among them circumferential weld-induced imperfections between strakes of steel plates. The shape of such a localised circumferential imperfection has been shown to have a great influence on the degree of strength loss of thin-walled cylindrical shell structures. The results of a survey of imperfections in an existing silo at a location in Port Kembla, Australia in combination with linear elastic shell bending theory was used to develop and calibrate a shape function which accurately describes the geometric features of circumferential weld imperfections. The proposed shape function is the first function to combine shell theory with actual field imperfection measurements. It is a continuous function and incorporates all the necessary features to represent the geometry of a circumferential weld-induced imperfection. It was found that after filtering out the effects of overall imperfections three parameters governed the shape of the surveyed imperfections: the depth, the wavelength and the roundness.     

Stability of circular cylindrical steel shells under combined loading

Circular cylindrical shells made of steel are used in a large variety of civil engineering structures, e.g. in off-shore platforms, chimneys, silos, tanks, pipelines, bridge arches or wind turbine towers. They are often subjected to combined loading inducing membrane compressive and/or shear stress states which endanger the local structural stability (shell buckling). A comprehensive experimental and numerical investigation of cylindrical shells under combined loading has been performed which yielded a deeper insight into the real buckling behaviour under combined loading . Beyond that, it provided rules how to simulate numerically the realistic buckling behaviour by means of substitute geometric imperfections. A comparison with existing design codes for interactive shell buckling reveals significant shortcomings. A proposal for improved design rules is put forward.     

Buckling of cracked cylindrical thin shells under combined internal pressure and axial compression

Linear eigenvalue analysis of cracked cylindrical shells under combined internal pressure and axial compression is carried out to study the effect of crack type, size and orientation on the buckling behavior of cylindrical thin shells. Two types of crack are considered; through crack and thumbnail crack. Our calculations indicate that depending on the crack type, length, orientation and the internal pressure, local buckling may precede the global buckling of the cylindrical shell. The internal pressure, in general, increases the buckling load associated with the global buckling mode of the cylindrical shells. In contrast, the effect of internal pressure on buckling loads associated with the local buckling modes of the cylindrical shell depends mainly on the crack orientation. For cylindrical shells with relatively long axial crack, buckling loads associated with local buckling modes of the cylindrical shell reduce drastically on increasing the shell internal pressure. In contrast, the internal pressure has the stabilizing effect against the local buckling for circumferentially cracked cylindrical shells. A critical crack length for each crack orientation and loading condition is defined as the shortest crack causing the local buckling to precede the global buckling of the cylindrical shell. Some insight into the effect of internal pressure on this critical crack length is provided.     

Wind pressures and buckling of cylindrical steel tanks with a dome roof

An experimental/computational strategy is used in this paper to evaluate the buckling behavior of steel tanks with a dome roof under exposure to wind. First, wind tunnel experiments using small scale rigid models were carried out, from which pressure distributions due to wind on the cylindrical part and on the roof were obtained. Second, a computational model of the structure (using the pressures obtained in the experiments) was used to evaluate buckling loads and modes and to study the imperfection sensitivity of the tanks. The computational tools used were bifurcation buckling analysis (eigenvalue analysis) and geometrical nonlinear analysis (step-by-step incremental analysis). Geometric imperfections and changes in the buckling results due to reductions in the thickness were also included in the study to investigate reductions in the buckling strength of the shell. For the geometries considered, the results show low imperfection sensitivity of the tanks and buckling loads associated with wind speeds 45% higher than those specified by the ASCE 7-02 standard.     

Inelastic stability of liners of cylindrical conduits with local imperfection under external pressure

Liners are typically used to prevent leakage from large-diameter conduits (e.g., sewage pipelines, shafts, tunnels, or penstocks) to their surroundings. The liner is usually designed to resist buckling from external grout pressure during installation or from the external water pressure or internal negative pressure when the conduit is dewatered quickly for inspection and/or maintenance. This study uses the finite element method to investigate the inelastic stability of cylindrical liners with localized wavy imperfections. The liner’s material is assumed to follow elastic-perfectly-plastic stress–strain relationship. The effects of the different geometrical parameters of the liner on its stability are studied. This is in addition to the effect of the liner’s material properties (Young’s modulus, Poisson’s ratio, and yield stress) on its buckling pressure. Results of the study are expected to contribute to the understanding of the mechanical behavior of locally imperfect cylindrical liners when subjected to external uniform pressure, and also in the improvement of the associated design standards.     

Postbuckling analysis of stiffened cylindrical shells under combined external pressure and axial compression

A new approach is extended to investigate the buckling and postbuckling behaviour of perfect and imperfect, stringer and ring stiffened cylindrical shells of finite length subject to combined loading of external pressure and axial compression. The formulations are based on a boundary layer theory which includes the edge effect in the postbuckling analysis of a thin shell. The analysis uses a singular perturbation technique to determine the buckling loads and the postbuckling equilibrium paths. Some interaction curves for perfect and imperfect stiffened cylindrical shells are given and compared well with experimental data. The effects of initial imperfection on the interactive buckling load and postbuckling behaviour of stiffened cylindrical shells have also been discussed.