Alumina-, niobia-, and niobia/alumina-supported NiMoS catalysts: Surface properties and activities in the hydrodesulfurization of thiophene and hydrodenitrogenation of 2,6-dimethylaniline

The activity of NiMoS catalysts supported on niobia, alumina, and niobia/alumina was compared for the thiophene hydrodesulfurization (HDS) and 2,6-dimethylaniline (2,6-DMA) hydrodenitrogenation (HDN) reactions. To evaluate the acidity of the supports and identify the nature of the sulfide sites, adsorption of 2,6-dimethylpyridine, pyridine, and CO was performed and followed by IR spectroscopy. This study has shown that with niobia as a support, the activity of NiMoS catalysts in thiophene HDS and in HDN of 2,6-DMA was no longer promoted by the synergy between Ni and Mo. The absence of synergy between molybdenum and nickel on niobia can be explained by the strong interaction of each metal with niobia at the expense of interaction with each other. Moreover, it has been shown that on a niobia/alumina support, the formation of the NiMoS phase can be directly linked to the presence of alumina not covered by niobia. However, niobia is an interesting support for the HDN of 2,6-DMA, because it favors the formation of xylene through direct ammonia elimination involving low H₂ consumption. The activity for xylene formation on niobia is linked to the electron-deficient nature of the Mo sulfide site, as demonstrated by CO adsorption followed by IR.     

Hydrodesulfurization of thiophene on carbon nanofiber supported Co/Ni/Mo catalysts

Co, Mo, NiMo and CoMo catalysts supported on alumina, fishbone and platelet carbon nanofibers (CNFs) have been prepared. The dispersion of the oxide phases was qualitatively studied and compared using X-ray diffraction (XRD) and transmission electron microscopy (TEM). The reducibility of the catalysts was studied by temperature programmed reduction (TPR). Hydrodesulfurization (HDS) of thiophene was used as a model reaction to compare the activity of different catalysts. The activity tests showed that the alumina supported catalysts exhibited higher activity compared to the corresponding CNF supported catalysts, and the NiMo catalysts were more active than the corresponding CoMo catalysts. The thiophene HDS activity was correlated with the dispersion of the molybdenum species and the reducibility of different catalysts. Interestingly, the CNF supported Co catalysts have higher thiophene HDS activity than the CNF supported Co(Ni)Mo catalysts.     

Effect of synthesis conditions on the molybdenum nitride catalytic activity

Properties of the molybdenum nitrides supported on alumina as well as on active carbon has been investigated in the reactions of thiophene and vacuum gas oil (VGO) hydrodesulfurization (HDS) as well as in the reaction of cyclohexene with hydrogen. Supported molybdenum nitride was more active in thiophene hydrogenolysis than sulfided Mo/Al₂O₃. Also in the reaction of VGO HDS alumina supported molybdenum nitride was more active than sulfided counterpart, however Mo₂N supported on active carbon exhibit low activity. In the products of the cyclohexene reaction over supported Mo₂N methyl-cyclopentanes and benzene has been found.     

Sulfided Mo and CoMo supported on zeolite as hydrodesulfurization catalysts: transformation of dibenzothiophene and 4,6-dimethyldibenzothiophene

The hydrodesulfurization (HDS) of dibenzothiophene (DBT) and of 4,6-dimethyldibenzothiophene (4,6-DMDBT) was carried out on sulfided Mo and CoMo on HY catalysts, and also on sulfided Mo and CoMo on alumina catalysts (fixed bed reactor, 330°C, 3 MPa hydrogen pressure). On all the catalysts, the two reactants transformed through the same parallel pathways: direct desulfurization (DDS) leading to biphenyl-type compounds, and desulfurization after hydrogenation (HYD) leading first to tetrahydrogenated intermediates, then to cyclohexylbenzene-type products. However, additional reactions were observed with the zeolite-supported catalysts, namely methylation of the reactants, cracking of the desulfurized products, and, in the case of 4,6-DMDBT, displacement of the methyl groups and transalkylation. The global activity of Mo/zeolite in DBT or 4,6-DMDBT transformation as well as its activity for the production of desulfurized products (HDS) were much higher than those of Mo/alumina. On the other hand, cobalt exerted a promoting effect on the activity in the transformation of DBT or 4,6-DMDBT of all the molybdenum catalysts. However, this effect was much less significant with the zeolite support than with the alumina support, which indicated that the promoter was not well associated to molybdenum on the zeolite support. Therefore, the activity of CoMo/zeolite in the HDS of DBT was much lower than that of CoMo/alumina. On the contrary, in the case of 4,6-DMDBT CoMo/zeolite was more active in HDS than CoMo/alumina. This increase in HDS activity was attributed to the transformation of 4,6-DMDBT into more reactive isomers through an acid-catalyzed methyl migration. The consequence was that on the zeolite-supported catalyst 4,6-DMDBT was more reactive than DBT.     

CVD preparation of alumina-supported niobium nitride and its activity for thiophene hydrodesulfurization

Niobium nitride was synthesized on a Si(400) substrate and a γ-alumina pellet using a CVD method with a stream of NbCl₅/Ar, NH₃, and H₂ gases at 723–973 K under reduced pressure. The composition and surface properties of the deposited niobium nitride were analyzed using XRD and XPS measurements. The activity of alumina-supported niobium nitrides for the hydrodesulfurization (HDS) of thiophene at 673 K and atmospheric pressure was determined. The alumina had a surface area of 177 m² g⁻¹ and the alumina-supported niobium nitride catalyst had surface areas of 179–190 m² g⁻¹. Although the catalysts had low activity in the initial stages, the activity increased after 200–300 min started to about three times the initial activities. XPS analysis indicated that the activity of the niobium nitride catalysts was decreased by sulfur accumulation on the surface and nitrogen released from niobium nitride. The relationship between the surface properties of the niobium nitride catalysts and the activities for thiophene HDS is discussed.     

Mesoporous silica–alumina as support for Pt and Pt–Mo sulfide catalysts: Effect of Pt loading on activity and selectivity in HDS and HDN of model compounds

The potential of mesoporous silica–alumina (MSA) material as support for the preparation of sulfided Pt and Pt–Mo catalysts of varying Pt loadings was studied. The catalysts were characterized by their texture, hydrogen adsorption, transmission electron microscopy, temperature programmed reduction (TPR) and by activity in simultaneous hydrodesulfurization (HDS) of thiophene and hydrodenitrogenation (HDN) of pyridine. Sulfided Pt/MSA catalysts with 1.3 and 2 wt.% Pt showed almost the same HDS and higher HDN activities per weight amounts as conventional CoMo and NiMo/Al₂O₃, respectively. The addition of Pt to sulfided Mo/MSA led to promotion in HDS and HDN with an optimal promoter content close to 0.5 wt.%. The results of TPR showed strong positive effect of Pt on reducibility of the MoS₂ phase which obviously reflects in higher activity of the promoted catalysts. The activity of the MSA-supported Pt–Mo catalyst containing 0.5 wt.% Pt was significantly higher than the activity of alumina-supported Pt–Mo catalyst. Generally, Pt–Mo/MSA catalysts promoted by 0.3–2.3 wt.% Pt showed lower HDS and much higher HDN activities as compared to weight amounts of CoMo and NiMo/Al₂O₃. It is proposed that thiophene HDS and pyridine hydrogenation proceed over Pt/MSA and the majority of Pt–Mo/MSA catalysts on the same type of catalytic sites, which are associated with sulfided Pt and MoS₂ phases. On the contrary, piperidine hydrogenolysis takes place on different sites, most likely on metallic Pt fraction or sites created by abstraction of sulfur from MoS₂ in the presence of Pt.     

Silica–alumina-supported transition metal sulphide catalysts for deep hydrodesulphurization

Deep hydrodesulphurization (HDS) of dibenzothiophene (DBT) and gas-oil has been carried out on amorphous-silica–alumina (ASA)-supported transition metal sulphides (TMS) under conditions which approach industrial practice. The activity and selectivity of the binary Ni-, Ru- and Pd-promoted Mo catalysts were compared with the monometallic ones (Ru, Ir, Pd, Ni, Mo on ASA). For both HDS of DBT and gas-oil, the observed activity trends were similar; thus, all catalysts were more active with model feed than with gas-oil, and less active than commercial CoMo/Al₂O₃. The binary catalysts showed larger activity than monometallic ones, with Ni–Mo catalyst being more effective than Ru–Mo or Pd–Mo. For Ni–Mo sample, the X-ray photoelectron and temperature-programmed reduction techniques confirmed that incorporation of Mo minimises metal–support interaction, although the formation of nickel hydrosilicate was not prevented. The consecutive impregnation of calcined Mo/ASA catalyst with precursor solution followed by calcination enhances molybdenum surface exposure in binary samples. As a consequence, the temperature of reduction of MoO₃ to molybdenum suboxides is decreased.     

Hydrodesulfurization over supported monometallic, bimetallic and promoted carbide and nitride catalysts

The preparation of alumina-supported β-Mo₂C, MoC_1−x (x≈0.5), γ-Mo₂N, Co–Mo₂C, Ni₂Mo₃N, Co₃Mo₃N and Co₃Mo₃C catalysts is described and their hydrodesulfurization (HDS) catalytic properties are compared to conventional sulfide catalysts having similar metal loadings. Alumina-supported β-Mo₂C and γ-Mo₂N catalysts (Mo₂C/Al₂O₃ and Mo₂N/Al₂O₃, respectively) are significantly more active than sulfided MoO₃/Al₂O₃ catalysts, and X-ray diffraction, pulsed chemisorption and flow reactor studies of the Mo₂C/Al₂O₃ catalysts indicate that they exhibit strong resistance to deep sulfidation. A model is presented for the active surface of Mo₂C/Al₂O₃ and Mo₂N/Al₂O₃ catalysts in which a thin layer of sulfided Mo exposing a high density of sites forms at the surface of the alumina-supported β-Mo₂C and γ-Mo₂N particles under HDS conditions. Cobalt promoted catalysts, Co–Mo₂C/Al₂O₃, have been found to be substantially more active than conventional sulfided Co–MoO₃/Al₂O₃ catalysts, while requiring less Co to achieve optimal HDS activity than is observed for the sulfide catalysts. Alumina-supported bimetallic nitride and carbide catalysts (Ni₂Mo₃N/Al₂O₃, Co₃Mo₃N/Al₂O₃, Co₃Mo₃C/Al₂O₃), while significantly more active for thiophene HDS than unpromoted Mo nitride and carbide catalysts, are less active than conventional sulfided Ni–Mo and Co–Mo catalysts prepared from the same oxidic precursors.     

Effect of the fluorine-addition order on the hydrodesulfurization activity of fluorinated NiW/Al2O3 catalysts

Fluorinated NiW/Al₂O₃ catalysts with different orders of fluorine addition have been prepared, tested for hydrodesulfurization (HDS) of thiophene, and characterized using nitric oxide chemisorption and temperature-programmed sulfidation. The catalyst surface area has been affected by fluorine addition but not by the order of fluorination. The fluorine addition-order does not affect the amount of fluorine retained in the catalysts after the calcination and the reaction steps, either. On the other hand, the order of fluorine addition changes the dispersion of the nickel and the tungsten species, incorporation of nickel with the tungsten edge sites, and consequently the HDS activity of the catalysts. The catalyst fluorinated in the last step, i.e., after addition of both tungsten and nickel, shows the highest activity in thiophene HDS, which is supported by other experimental results indicating the most nitric oxide chemisorption and the largest incorporation of nickel with the tungsten species. Accordingly, enhancement of the catalyst activity by fluorination is due to the repartition of the metal species rather than to partial solubilization of alumina in the fluorine-addition step.     

Support effect on the properties of iron–molybdenum hydrodesulfurization catalysts

Two series of Mo and Fe containing catalysts have been prepared over alumina and titania supports using H₃PMo₁₂O₄₀ heteropolyacid (HPMo) and Fe salt of HPMo. Catalysts have been characterized by BET, SEM, IR, TPR, XPS methods and by their HDS activity in the reaction of thiophene conversion. The TiO₂-supported catalysts with low Mo concentration (6 wt%) show higher HDS activity than the catalyst with 12 wt% Mo. Iron promoting effect (Fe/Mo ~ 0.1) is observed with both, the alumina- and titania-supported catalysts. Iron supported over alumina increases Mo reducibility and decreases it on TiO₂-supported catalysts. Compared to alumina-supported catalysts, the TiO₂-supported catalysts show higher surface concentration of Mo⁶⁺ and Mo⁵⁺ in octahedral coordination – Mo(Oh). Iron increases the Mo(Oh) concentration even more. After sulfidation the Fe-containing catalysts show formation of different Mo valence states (Mo⁴⁺, Mo⁵⁺, Mo⁶⁺), Fe–P, Mo–P and/or Fe–Mo–P bonds, which affect the HDS catalytic activity.     

Effect of carbon black composite (CBC) support properties on hydrodesulfurization performance of sulfided Mo and Co, and carburized Mo, catalysts

Carbon black composites (CBCs) have been prepared by pyrolyzing mixture of a carbon black with polyfurfuryl alcohol and then pretreated by oxidation with nitric acid, gasification with water steam or ammoxidation. The effects of the chemical character of the carrier surface, nature of the active metal phase and pH value of the impregnation solution on the catalytic activity towards the hydrodesulfurization (HDS) of thiophene of the CBC supported Mo (Co) catalysts were determined. It was stated that the catalytic properties of the CBC supported sulfides of Mo or Co and of Mo carbides are affected by the chemical character of the carrier surface. Generally, catalysts supported over basic surface CBC exhibit higher activity than those ones supported over CBC possessing acidic surface character. Co catalysts supported on acidic surface show lower activity (per mol of active metal) than Mo based ones supported on the same carrier. In the case of catalysts supported on basic CBC, Co exhibits distinctly higher activity than Mo. At the experimental conditions adopted for this study, CBC surface properties, active phase nature, and catalyst impregnation pH were found to exert a relatively small influence on both HDS and hydrogenation activities.     

TiO2-Supported Mo Model Catalysts: Ti as Promoter for Thiophene HDS?

The combination of thiophene hydrodesulfurization (HDS) activity measurements and X-ray photoelectron spectroscopy on flat model systems of sulfided HDS Mo catalysts showed that sulfided Ti-species can act as a promoter in the same way as Co and Ni, although less effectively. This explains the higher thiophene HDS activity and hydrogenation selectivity of Mo/TiO₂ compared with Mo/Al₂O₃, while for Ni-promoted Mo catalysts the difference between the two supports is negligible.     

Hydrodesulfurization of dibenzothiophene over alumina-supported nickel molybdenum phosphide catalysts

The activity of nickel molybdenum phosphide catalysts was studied for the hydrodesulfurization of dibenzothiophene at 573 K and total pressure of 2.0 MPa. The Al₂O₃-supported NiMo phosphide catalysts were prepared by successive and simultaneous methods. The effect of the reduction temperature on the catalyst activity was also studied. The simultaneous preparation was determined to be the best method for the preparation of the active supported catalyst for dibenzothiophene HDS. The 623 K-reduced catalyst had the highest HDS rate of the catalysts. Nickel migrated from the inside to the surface during the reaction and promoted the HDS activity. The active species in the dibenzothiophene HDS and the oxidation states of Mo, Ni and P in the catalyst before and after reaction and of S after the reaction were studied on the basis of an XPS analysis.     

Influence of ammonia on thiophene HDS at high pressures over noble metal catalysts for deep HDS applications

The thiophene hydrodesulfurization (HDS) activity of Pt/ASA, Pt/SiO₂, Ir/ASA and Ir/SiO₂ catalysts at thiophene concentrations of 300 ppm has been studied at 573 K and 20 bar. Pt/ASA showed the highest HDS activity. Nitrogen tolerance was investigated by co-feeding ammonia in gas phase concentrations from 10 to 1000 ppm. The amorphous silica alumina (ASA) supported catalysts were similarly strongly inhibited by the presence of ammonia, with even 10 ppm of ammonia causing a significant drop in activity, despite widely different dispersions. The SiO₂ supported catalysts were less severely affected by the presence of ammonia.     

A comparative study on the effect of promoter content of hydrodesulfurization catalysts at different evaluation scales

CoMo and NiMo supported Al₂O₃ catalysts have been investigated for hydrotreating of model molecule as well as industrial feedstock. Activity studies were carried out for thiophene and SRGO hydrodesulfurization (HDS) in an atmospheric pressure and batch reactor respectively. These activities on sulfided catalysts were evaluated as a function of promoter content [M/(M + Mo) = 0.30, 0.34, 0.39; M = Co or Ni] using fixed (ca. 8 wt.%) molybdenum content. The promoted catalysts were characterized by textural properties, XRD, and temperature programmed reduction (TPR). TPR spectra of the Co and Ni promoter catalysts showed that Ni promotes the easy reduction of Mo species compared with Co. With the variation of promoter content NiMo catalyst was found to be superior to CoMo catalyst for gas oil HDS, while at low-promoter content the opposite trend was observed for HDS of thiophene. The behavior was attributed to the several reaction mechanisms involved for gas oil HDS. A nice relationship was obtained for hydrodesulfurized gas oil refractive index (RI) and aromatic content, which corresponds to the Ni hydrogenation property.     

Hydrodesulfurization over intrazeolite molybdenum nitride clusters prepared by using hexacarbonyl molybdenum as a precursor

Metal nitride catalysts have received extensive attention because of their potential high performance for hydrodesulfurization (HDS). In the present study, highly dispersed Mo nitride clusters having a composition of Mo₂N are synthesized in zeolite pores by means of a CVD method using Mo(CO)₆ as a precursor. The catalytic properties of the molybdenum nitride catalysts for the HDS of thiophene are compared with that of an intrazeolite molybdenum sulfide catalyst. The molybdenum nitride catalyst shows a more stable thiophene HDS activity than the molybdenum sulfide catalyst. Molybdenum nitride clusters are only partially sulfided even after a prolonged HDS reaction.     

The effects of fluorine, phosphate and chelating agents on hydrotreating catalysts and catalysis

The effects of fluorine, phosphate and chelating agents on hydrodesulfurization (HDS) and hydrodenitrogenation (HDN) are reviewed. All three additives enhance the activity of NiMo/Al₂O₃ catalysts in HDN but have only a slightly positive or even a negative effect on the HDS activity of CoMo/Al₂O₃ and NiMo/Al₂O₃ catalysts. The positive effect on HDN is due to the enhancement of the hydrogenation of aromatic rings. On the other hand, these three additives diminish the rates of C–N bond breaking and alkene hydrogenation reactions.

All three additives are hard basic ligands that may interact strongly with hard acids such as coordinatively unsaturated Al³⁺ cations on the alumina surface. A strong interaction with the alumina support has several effects. First, molybdate and tungstate anions are no longer strongly bonded to the support and are predominantly present as polyanions, which can be easily sulfided to MoS₂ and WS₂ crystallites. The weaker interaction with the smaller support surface also leads to larger MoS₂ and WS₂ crystallites with a lower dispersion. Second, the Ni²⁺ and Co²⁺ cations will also interact more weakly with the alumina, and this makes the formation of Ni and Co promoter atoms in the catalytically active Ni–Mo–S and Co–Mo–S phases more efficient. Third, the weaker interaction of Mo and W with the support leads to a higher stacking of the MoS₂ and WS₂ crystallites and, thus, to the more active type II Ni–Mo–S and Co–Mo–S phases. The increased stacking is beneficial for geometrically demanding reactions such as the hydrogenation of aromatics. For less demanding reactions, such as alkene hydrogenation, aliphatic C–N bond breaking and thiophene HDS, the loss in dispersion is important.     

Supported Molybdenum Carbides Lie Between Metallic and Sulfided Catalysts for Deep HDS

Hydrodesulfurization (HDS) of 4,6-dimethyldibenzothiophene on alumina-supported Mo₂C has been studied. These catalysts are stable and active under deep HDS conditions (0-250 wt ppm S). However, although they are well known to have hydrogenation properties, they lead preferentially to a non-hydrogenated product of the HDS reaction: dimethylbiphenyl. For the same reaction, supported platinum and sulfided molybdenum oxide lead to the hydrogenated products dimethyldicyclohexyl and methylcyclohexyltoluene, respectively. The ranking of HDS activity is as follows: MoS₂/Al₂O₃ < Mo₂C/Al₂O₃ < Pt/SiO₂.     

A Review of Deep Hydrodesulfurization Catalysis

The increasing importance of hydrodesulfurization (HDS) in petroleum processing in order to produce clean-burning fuels has led to a surge of research on the chemistry and engineering of HDS. Most of the earlier works are focused on catalyst characterization by physical methods; on low-pressure reaction studies of compounds like thiophene having relatively high reactivities; on process development; or on CoMo, NiMo, or NiW catalysts supported on alumina, often doped by fluorine or phosphorus. Almost all the reviews have concentrated on alumina-supported CoMo, NiMo, and NiW sulfide catalysts for hydrotreating. Even reviews that are not limited to the above catalytic systems essentially deal with studies of simple compounds like thiophene.     

In situ TPR/TPO-Raman studies of dispersed and nano-scaled mixed V-Nb oxides on alumina

Various catalysts containing niobium and vanadium oxides supported on alumina were prepared by wet impregnation via aqueous solution using several precursors. The total loading of V and Nb oxides were below their dispersion limit on alumina. Vanadyl sulfate, ammonium metavanadate and ammonium niobate(V) oxalate were the precursors for supported vanadia and niobia. The reduction/oxidation properties were studied by conventional TPR/TPO and TPR/TPO-Raman. Surface vanadium oxide species tend to increase their polymerization degree upon TPR/TPO cycles. A broad weak feature near 900 cm⁻¹ appears associated to V³⁺–O–Al³⁺ bond vibration in the reduced vanadia-alumina catalysts. Niobia appears to retard vanadia reduction. Regarding supported niobia, a fraction of surface niobia is significantly more reducible than surface vanadia and another fraction is significantly less reducible. The more reducible niobia appears associated to an incipient Nb–Al–O phase that may account for a fluorescence background observed in the Raman spectra. The less reducible niobia phases appears associated to dispersed niobium oxide species on alumina. Niobium has an effect on vanadia reduction profiles in VNb/Al₂O₃ system.