Influence of Cr content on tribological properties of Ni3Al matrix high temperature self-lubricating composites

High temperature self-lubricating composites Ni₃Al-BaF₂-CaF₂-Ag-Cr were fabricated by powder metallurgy technique. In this paper the effect of Cr content on tribological properties at a wide temperature range starting from room temperature to 1000 °C was investigated. It was found that Ni₃Al matrix composite with 20 wt% Cr exhibited low friction coefficient of 0.24-0.37 and a wear rate of 0.52-2.32×10⁻⁴ mm³ N⁻¹ m⁻¹. Especially at 800 °C it showed the lowest friction coefficient of 0.24 and a favorable wear rate of 0.71×10⁻⁴ mm³ N⁻¹ m⁻¹. This implied that 20 wt% Cr was the optimal Cr content and its excellent tribological performance could be attributed to the balance between strength and lubricity.     

Evaluation of moment arm length and fulcrum sensitivity limit in a 10 N·m dead weight torque standard machine

Many torque tools, such as torque wrenches and torque screwdrivers, as well as torque measuring devices (TMDs) with a rated capacity of less than 5 N·m are being widely used in industry. Thus, a small-rated-capacity torque standard has to be established as soon as possible. A 10 N·m dead weight torque standard machine (10 N·m DWTSM) has been under development since 2006 at the National Metrology Institute of Japan (NMIJ), part of the National Institute of Advanced Industrial Science and Technology (AIST). Characteristically, the main parts of the moment arm are made of low thermal-expansion alloy (Super INVAR), and an aerostatic bearing is employed as the fulcrum supporting the moment arm to minimize rotational friction. The moment arm was evaluated with regard to the coefficient of thermal expansion (CTE), the lengths measured by a 3D coordinate measurement machine (CMM), and temperature correction realized by measuring the moment arm temperature. The sensitivity limit of the fulcrum in the 10 N·m DWTSM was also estimated. As a result, the apparent overall CTE of the moment arm was 1.06 × 10⁻⁶ K⁻¹, and the expanded uncertainty was 2.24 × 10⁻⁹ K⁻¹ (k = 2). The results of the CMM measurement were a right-hand side length of 510.2773 mm and a left-hand side length of 510.2657 mm, with a relative expanded uncertainty of 4.0 × 10⁻⁵ (k = 2). The moment arm temperature increased by approximately 0.6 K during the ordinary calibration process. The corresponding change in the lengths of the moment arm was estimated to be approximately 0.3 μm, which is considered to be sufficiently small compared with the expanded uncertainty of the lengths of the moment arm. The fulcrum of the 10 N·m DWTSM was found to have sufficient sensitivity under three conditions: without the weight loading components, with the weight loading components, and with loaded weights. In particular, the fulcrum had sufficient sensitivity of at least 0.5 mg when weights of 100 g were loaded on both 5th stages in the weight loading components to generate a radial load equivalent to 1 N·m.     

Ni3Al matrix high temperature self-lubricating composites

A Ni₃Al matrix high temperature self-lubricating composite Ni₃Al-BaF₂-CaF₂-Ag-Cr was fabricated by the powder metallurgy technique, and tribological behavior at a wide temperature range from room temperature to 800 °C was investigated. The results indicated that the composite exhibited low friction coefficients (0.30-0.36) and wear rates (0.65-2.45×10⁻⁴ mm³ N⁻¹ m⁻¹). It was found that the low friction coefficient was attributed to the synergistic effects of Ag, fluorides and chromates formed in the tribo-chemical reaction at high temperatures. The low wear rate of the composite was due to the high strength and the excellent lubricating properties.     

Approach to accuracy improvement and uncertainty determination of radius of curvature measurement on standard spheres

In high accuracy radius of curvature (ROC) measurement, significant discrepancy may exist in results on the same optical surface obtained by different techniques. Metrological standard sphere is a potential solution to this problem. Mathematical models are built up to characterize the relationship between the ROC of standard spheres and the roundness error as well as the aperture angle. Equations for calculating the uncertainty of ROC are derived and tested on several ROC measuring methods. The reason for the inconsistency between results of different techniques is analyzed and solutions are proposed. A method is developed which can remarkably reduce the uncertainty of ROC. Experiments are carried out on a set of high quality spheres whose diameters are from 11 mm to 93 mm and roundness below 0.1 μm, measured by instruments with relative accuracy of 10⁻⁵–10⁻⁶, which are a length measuring machine, a profilometer and a homemade differential confocal system. Relative uncertainties of ROC are calculated and analyzed against several factors. Experimental results show good consistency with theoretical analysis. Approaches to trace the ROC to the metrological length standard area discussed.     

A DOE nano-tribological study of thin amorphous carbon-based films

A design of experiment (DOE) matrix of 150 nm non-hydrogenated amorphous C and Cr doped amorphous C films was produced to investigate the effect of four key coating process parameters (use of an adhesion layer, Cr magnetron current, cathodic substrate bias voltage and Ar flow to the chamber) using a new rapid method of nano-scale wear test under conditions relevant to MEMS and similar devices. The condition of nano-wear was produced by controlled oscillation of the sample mounting within a nanoindentation system under ultra-low normal load. Specific wear rates were low, typically in the range 6-24×10⁻¹⁷ m³ N⁻¹ m⁻¹. The results were processed using an analysis of variance (ANOVA) procedure which showed that: hardness was reduced in the Cr containing films whilst specific wear rate and data scatter increased, increasing the cathodic substrate bias voltage reduced the specific wear rate due to increased coating hardness, the use of a Cr adhesion layer reduced the specific wear rate and scatter of results with Cr doped films but had no effect on pure a-C films, and Ar flow rate had no significant effect on specific wear rate but strongly interacted with the effect of the cathodic bias voltage.     

Use of a higher order Heydemann–Welch model to characterize a controlled clearance piston gauge

We present a new method for characterizing a controlled-clearance piston gauge as a primary pressure standard. This method requires operating the piston gauge to jacket pressures of over 80% of the system pressure. We present measurements on a hydraulic piston gauge with a 290 MPa maximum pressure and a nominal piston diameter of 3.27 mm. Measurements showed that the cylinder becomes stiffer as the jacket pressure increases, and that non-linear models of the Heydemann–Welch parameters improve the determination of the effective area. The relative standard uncertainty in the effective area of the piston gauge ranges from 16.0 × 10⁻⁶ to 17.6 × 10⁻⁶, and the agreement to the present NIST pressure scale is within the standard uncertainty.     

Measurement of gas flow rate from helium standard leaks

Helium standard leaks are widely used to check and calibrate mass spectrometer leak detectors. Precisely known gas flows are required for measurement of quantities of standard leak rates. A fundamental task of the constructed and presented calibration apparatus is precise measurement of gas leak rate. Thus a primary standard for calibration helium standard leaks in the range from 10⁻¹⁰ to 10⁻⁵ Pa m³/s has been completed at the Laboratory of Vacuum Measurements in Tele & Radio Research Institute.     

Growth and field emission properties of ZnO nanostructures deposited by a novel pulsed laser ablation source on silicon substrates

Zinc oxide (ZnO) nanostructures were produced using a novel pulsed laser ablation apparatus comprising in-situ analysis of the plume by reflection time-of-flight mass spectrometry. Various morphologies of nano and microstructures were obtained for laser wavelengths of 1064 and 355 nm, and oxygen ambient pressures of 10⁻⁶ and 10⁻² mbar, respectively. None of the produced structures exhibited a particular type of self-organisation whereas all of them showed low aspect ratios and good field emission properties. Optimum values of 5.2 V μm⁻¹ and 2060 were obtained for the turn-on field and Fowler–Nordheim enhancement factor, respectively, for deposited nano-tipped microstructures presenting a high coverage of the substrate. The experimental data showed that for a given laser wavelength, higher field enhancement factors were obtained for the samples grown at the lower pressure of 10⁻⁶ mbar. In these conditions, the deposited materials showed distinct nanostructuring and comparison with existing data showed the corresponding ablation plumes to contain (ZnO)_n clusters, up to n=13. This work also shows that the electronic properties of the nanostructured ZnO produced in our conditions, as determined by the oxygen concentration during deposition, have an influence on the field emission properties in addition to the nanostructure morphology.     

Distributed amplified ultra-stable signal quartz oscillator based

The aim of this communication is to present the performances of 5 MHz distributed ultra-stable system, based on ultra-stable Boitiers à Vieillissement Amélioré (BVA) oscillator. We demonstrated flicker frequency modulation (FFM) floor better than 4.5 × 10⁻¹⁴ ± 2.5 × 10⁻¹⁵ at 12 s with an intrinsic noise floor about 6 × 10⁻¹⁵ at 1 s with a τ^−1/2 time integration dependence slope.     

Studies of high temperature sliding wear of metallic dissimilar interfaces IV: Nimonic 80A versus Incoloy 800HT

Wear variations of Nimonic 80A slid against Incoloy 800HT between room temperature (RT) and 750 °C, and sliding speeds of 0.314 and 0.905 m s⁻¹ were investigated using a ‘reciprocating-block-on-cylinder’, low debris retention configuration. These were considered alongside previous observations at 0.654 m s⁻¹.Different wear types occurring were mapped, including high transfer ‘severe wear’ (RT and 270 °C, also 0.905 m s⁻¹ at ≤570°C), low transfer ‘severe wear’ (0.314 m s⁻¹ at 390 °C to 510 °C oxide abrasion assisted at 510 °C), and ‘mild wear’ (0.314 m s⁻¹ at ≥570 °C; 0.905 m s⁻¹ at ≥630 °C). Wear surfaces at 750 °C were cross-sectioned and profiled.     

Accurate determination of spring constant of atomic force microscope cantilevers and comparison with other methods

We present calibration results of commercial AFM cantilevers using the KRISS nanoforce calibrator (NFC) that can determine traceably spring constants with an uncertainty better than 1%, along with the results obtained from other four calibration methods: the dimensional method, the cantilever-on-cantilever method, the Sader method, and the thermal noise method. Two types (contact and tapping mode) of beam-shaped AFM cantilevers with nominal spring constants of 0.9 N m⁻¹ and 42 N m⁻¹, respectively, were investigated in this study. Because of its small uncertainty, the NFC method was used to assess the uncertainties of other four methods through comparisons between values obtained from other methods and those from the NFC method for the same cantilever. Results from other methods were generally in good agreement with those from the NFC method within the uncertainties of other methods claimed in other literatures, but values obtained from the Sader method were differed by up to 40% from the NFC values, which is 2 times worse than the known uncertainty.     

RF CMOS transceiver at 2.4 GHz in wearables for measuring the cardio-respiratory function

This paper presents a radio-frequency (RF) transceiver for operation in the 2.4 GHz ISM band. The RF CMOS transceiver can be supplied with only 1.8 V, and it was designed to establish wireless links for distances up to 10 m, for a maximum baud-rate of 250 Kbps with a Bit Error Probability less than 10⁻⁶. The transmitter can deliver a output power of 0 dBm with a consumption of only 11.2 mW, while the receiver has sensitivity of −60 dBm and consumes only 6.3 mW. The goal of RF CMOS transceiver is for co-integration with sensors in the same die using microsystems techniques. The target application of such microsystems is in wearables (e.g., in wireless electronic shirts) for measuring biomedical data of patients. The wireless electronic shirt (WES) measures the heart rate and the respiratory frequency, and at the same time it allows patients to maintain their mobility.     

Measurement uncertainty estimation of health risk from exposure to natural radionuclides in soil

Cancer mortality risk were estimated due to external exposure to ⁴⁰K in soil. Uncertainty estimation was performed for the risk considered as a measurand. It was presented uncertainty estimation using two methods. One method is based on the Guide to the Expression of Uncertainty in Measurement Framework (GUF) and other represents Monte Carlo method. For the Monte Carlo method, the mean of the obtained distribution that represents mortality cancer risk estimation, due to one year exposure to ⁴⁰K with mean activity concentration of 708 Bq/kg in soil, is 12.9 × 10⁻⁶ with 90% confidential interval (k ≈ 1.64) of (4.7–25.5) × 10⁻⁶. According to GUF the mean value is estimated as 10.9 × 10⁻⁶, with 90% confidential interval of (0.9–20.8) × 10⁻⁶. Uncertainty of assessed risk obtained by numerical simulation is slightly different with asymmetrical boundaries related to the mean value, comparing to the uncertainty estimated using GUF.     

Electroanalysis of ascorbic acid using poly(bromocresol purple) film modified glassy carbon electrode

We report a simple method for determination of ascorbic acid (AA) by using a glassy carbon electrode (GCE) modified with poly(bromocresol purple) (poly(BCP)/GCE). Compared with a bare GCE, the poly(BCP) film exhibited the obvious electrocatalytic effect towards ascorbic acid oxidation, which reduced the oxidation overpotential about 240 mV with obviously increased current response. Under the optimized conditions, the catalytic current increased linearly with the concentration of AA in the range of 2.0 × 10⁻⁵–7.0 × 10⁻⁴ M with the detection limit of 6.5 × 10⁻⁶ M (S/N = 3) in 0.1 M phosphate buffer solution (pH 6.5). The interferences from different species and the repeatability of the poly(BCP)/GCE for the determination of AA were also investigated. The proposed method has been successfully applied to the determination of AA in vitamin C injection and tablet with satisfactory results.     

Influence of flow conditions on the corrosion of AISI 304L stainless steel

Hydrodynamic and electrochemical noise measurements (ENMs), of AISI 304L stainless steel, were made in a pipe test section of 28 mm inside diameter for a range of flow regimes from laminar to turbulent. Mean flow velocities through the test section were controlled at 0.04, 0.07, 0.11, 0.36, 1.8 and 2.7 m s⁻¹, equivalent to Reynolds numbers of 1000, 2000, 3000, 10 000, 50 000 and 75 000, respectively. Standard hydrodynamic parameters were employed to characterise and evaluate the complex interrelationship between the mass transfer rate of oxygen and momentum transfer through turbulence to the metal/solution interface. For AISI 304L stainless steel, pitting typically occurs in the form of metastable pits which either repassivated before achieving stability or grow to become stable pits. Metastable pitting was evident under all flow regimes. The fluid flow, whether laminar or turbulent, had little overall effect on the nucleation rates of metastable pitting events. Conversely, stable pit growth was most evident during laminar flow immediately before the transition to turbulent flow and close to the critical velocity (∼1.5 m s⁻¹).     

Improved system for the automatic calibration of standard resistors in the meg-ohm range

An automated measuring system has been developed to improve the calibration of high value standard resistors in the meg-ohm range at the National Institute for Standards (NIS), Egypt. This system is suitable for the calibration of the standard resistors from 100 kΩ to 100 MΩ using the DMM-based method by the substitution technique where the unknown resistor and the standard resistor are indirectly compared in the same position using a dummy resistor as a short-term reference standard. The system operation is automatically controlled by using a Lab VIEW program which is especially developed for this purpose. The uncertainty for the high value standard resistors measurement of this system is estimated. The performance of this system is also evaluated by comparing the measurement results obtained from this technique with those obtained by the direct comparison DMM-based method. It is found that the measurement uncertainty of with this method spans from 4.1 × 10⁻⁶ to 27 × 10⁻⁶, while it spans from 40 × 10⁻⁶ to 110 × 10⁻⁶ for the direct comparison method. The relative differences of the deviation from nominal values of the working standards resistors measured by the two methods are found to be within their expanded uncertainties.     

Thermal diffusivity measurement of Au nanofluids of very low concentration by using photoflash technique

In this paper, the application of photoflash technique to measuring the thermal diffusivity of gold nanofluids of very low concentration at room temperature was presented. The nanofluid samples were prepared from the pulse laser ablation procedure. The thermal diffusivity was obtained by fitting the theoretical temperature signal to the experimental data, and it was found to increase linearly from 1.47 × 10⁻³ cm² s⁻¹ to 1.68 × 10⁻³ cm² s⁻¹ as the concentration increased from 1.11 mg/L to 3.18 mg/L. The increase in thermal diffusivity in these multidispersed nanofluids was attributed to the higher nanoparticle concentration as well as to the increasing presence of the smaller size nanoparticles.     

Influence of ball burnishing on surface quality and tribological characteristics of polymers under dry sliding conditions

In this paper, the application of ball burnishing as a new surface treatment process for polymers is investigated. The polymers used were polyoxymethylene (POM) and polyurethane (PUR). The lowest surface roughness value achieved for POM was 0.44 μm (45% decrease) and for PUR was 0.46 μm (42% decrease). The lowest coefficient of friction value achieved was 0.22 (32.9% decrease) for POM and 0.24 (28.8% decrease) for PUR. The lowest specific wear rate value achieved was 0.31×10⁻⁶ mm³/N m (38.6% decrease) for POM and 0.41×10⁻⁶ mm³/N m (37.9% decrease) for PUR.     

Development of a flexible direct photosynthetic/metabolic biofuel cell for mobile use

We have developed a direct photosynthetic/metabolic biofuel cell (DPBFC) without a mediator, based on the extraction of electrons directly from bacteria using a polyaniline electrode. Since previous developments of this nature are rigid, they are not suitable for use on curved or soft surfaces. Our DPBFC has a flexible structure due to its flexible components: a membrane electrode assembly made of Nafion 117, a carbon cloth electrode made of modified polyaniline, a copper foil current collector, an anode chamber made from molded polydimethylsiloxane (PDMS), and a cathode chamber and cover cut from a PDMS membrane. Silicone bonds were used for assembling the individual parts. Our 50×50×3-mm flexible DPBFC has a stable electrical power output up to a bending angle of 170°. The maximum power density using purple photosynthetic bacteria (Rhodopesudomonas palustris) as a fuel source was 5.26μW/cm2 with an open-circuit voltage of 0.089 V.