燃气轮机高压涡轮动静叶非定常干涉数值研究

采用数值模拟方法对燃气轮机跨声速涡轮级内动静叶的非定常气动干扰进行了深入的研究,分析了静叶尾迹输运、尾缘激波和尾迹涡的变化以及下游动叶静压的非定常扰动的影响。结果表明:燃气轮机跨音速涡轮级中静叶的非定常特定区域集中在吸力面扩压段到尾缘区域;尾缘激波的压力面分支在吸力面的反射激波对有下游动叶的影响非常大;尾迹传播方向随着下游势流的变化而产生相应的变化。     

核电汽轮机高压级内非定常流动对自发凝结的影响

为研究核电汽轮机高压级内非定常流动对湿蒸汽凝结流动液滴直径、压力以及湿汽损失等参数分布的影响,采用湿蒸汽非平衡凝结相变模型,对定常与非定常流动状态下湿蒸汽自发凝结流动进行三维数值分析。结果表明:非定常凝结流动趋于稳定时,各项参数的分布呈现周期性变化规律。非定常流动的动静干涉现象导致周向流场具有非均匀性,湿蒸汽级内的轴端功率下降0.266%。非定常流动过程中的静叶尾迹现象致使下游动叶通道内自发凝结的液滴直径减小。非定常凝结流动的压力位势作用使得动叶出口平均压力提高。非定常流动引起湿蒸汽凝结的热力学损失与制动损失分别升高62.27%和1.88%,疏水损失降低0.233%。     

轴流涡轮基元级动叶稠度对转静干涉的影响

针对不同动叶稠度的轴流涡轮基元级的流动情况进行了非定常数值模拟,探究了动叶稠度对涡轮基元级转子的非定常势干涉、静叶尾迹与动叶的干涉及基元级性能非定常性的影响机制.研究结果表明,在一定的动叶稠度范围内,转子非定常势干涉的强度随着动叶稠度的增加而迅速减小,而在上游静子中的影响范围与动叶稠度关系不大;动叶稠度的变化通过引起静叶尾迹强弱和转子通道中流动状态的改变来影响静叶尾迹与动叶干涉的强弱;而基元级性能的非定常性受尾迹干涉强弱的影响.     

定常和非定常计算方法在固粒磨蚀数值模拟中的应用研究

采用Euler/Lagrange气固两相流动模型,对某透平喷嘴级进行了定常与非定常的数值模拟,比较了两种计算方法多固体颗粒穿越转/静叶交界面以及在下游动叶通道内运动轨迹的差别.研究指出,导叶整个压力面都是固粒磨蚀的严重区域,动叶压力面中部是承受冲击式磨损与擦伤磨损的严重区域.定常计算得到的固粒沉积面积偏小,弱化了固粒对壁面的磨蚀程度;非定常时间精确解能获得比较准确的固粒对壁面的磨蚀峰值以及被磨蚀壁面的磨蚀总量.     

在尾迹扰动下高负荷静叶流动的非定常特性

采用商业软件以及立于转动带子上的圆柱体模拟上游动叶尾迹,数值研究了动叶尾迹对后继高负荷静叶栅流动特性的影响。计算结果表明,其上游动叶栅尾迹的流入是造成后继静叶栅流动非定常性的根源。相对定常计算结果,高负荷叶片的流动参数在尾迹的干扰下发生周期性脉动,叶中的脉动幅值高于两端,尾迹向吸力面附面层"注入"具有较高动量的流体,引发提前转捩,湍流耗散损失超过削弱流动分离趋势造成的损失降低,非定常情况下叶栅总压损失系数高于定常情况。     

1,5级变几何涡轮非定常流动特性研究

可转导叶由于端部间隙和转轴的存在,会产生复杂的二次流动。本文对LISA涡轮进行变几何改型,采用几何约化法对该1.5级变几何涡轮进行数值模拟,详细探究了可转导叶间隙高度对可转导叶（S1）涡系的流动细节和载荷的影响,并深入研究其非定常流动对下游叶排的干涉及二次流输运过程的影响。计算结果表明：泄漏涡（LV）、角涡（CV）和通道涡（PV）共同组成了可转导叶的涡系;可转导叶端部间隙高度影响流动损失和级效率大小,设计间隙下该变几何涡轮S1时均总压损失系数Y为10.32%,涡轮时均总总效率ηtt为82.26%;可转导叶的尾缘泄漏涡使第1级动叶（R1）流动产生强非定常性;可转导叶的尾缘泄漏涡和R1泄漏涡、壁面涡是造成第2级静叶（S2）流动非定常性的主要因素。     

燃气透平第一级叶片燃气侧的流动与换热特性研究

对某重型燃气轮机透平第一级叶栅通道内无气膜冷却下的三维黏性流动与传热特性进行了数值模拟,对比了不同来流湍流度对叶片燃气侧流动与换热特性的影响,分析了静叶非定常尾迹对动叶换热特性的影响.结果表明:来流湍流度对静叶表面的换热特性有明显的影响,但对动叶表面换热特性的影响很小;静叶尾迹对动叶表面的换热特性影响较大.     

湿蒸汽两相流动的非定常数值模拟

应用两相均质混合模型、湿蒸汽平衡相变模型以及双时间步长法,对某超临界汽轮机末级叶栅流场进行了全三维非定常的数值计算.计算结果表明:湿蒸汽流动与流场内的非定常特性密切相关,其定常计算结果与非定常的时均结果不相一致.由于动静叶干涉的影响,动叶栅出口由非定常计算得到的湿度值小于定常计算得到的结果.     

变几何涡轮可调导叶瞬时转动气动特性研究

为探究单级变几何涡轮(VGT)在导叶转动过程中的过渡态性能,对某动力涡轮进行了非定常数值计算,应用动网格技术实现导叶转角的改变,并对导叶通道开大或关小过渡过程中涡轮性能进行了分析。结果表明：导叶转角从0°变化到-5°时,单级涡轮效率逐渐下降1.6%,从0°变化到6°时,效率逐渐提高0.5%;质量流量和导叶出口绝对气流角随转角改变接近线性变化,而动叶出口相对气流角、熵增、效率和导叶出口总压损失等随转角改变呈抛物线型变化;过渡态下导叶流场内损失变化主要受上、下端壁处间隙泄漏涡影响,动叶出口熵增变化规律主要受动叶吸力侧泄漏涡和下部通道涡影响,其中下部通道涡的改变是引起熵增变化的主要原因。     

轴向间距对两级轴流风机失速先兆的影响机制

基于节流阀函数以及SSTk-ω湍流模型,对某电站两级动叶可调式轴流风机的非定常失稳过程进行数值模拟,分析了3种轴向间距对风机失速先兆起始位置、表现形式以及失速三维非定常演化过程的影响机制.结果表明:风机稳定运行范围随着轴向间距的缩短得到拓宽;不同轴向间距下,第二级动叶内首先出现失速先兆,且失速先兆表现形式相同,均为突尖型;轴向间距增大时,失速先兆从第二级动叶传播至第一级动叶所用时间增加;轴向间距对叶顶间隙分离涡的产生具有重要影响,轴向间距较小时,分离涡主要由相邻流道的泄漏流绕过尾缘附近反向流入流道并与主流相互作用形成,轴向间距较大时分离涡的形成主要与叶顶间隙的泄漏流有关.     

Ash-forming elements in four Scandinavian wood species. Part 1: Summer harvest

Woody biomass in Finland and Sweden comprises mainly four wood species: spruce, pine, birch and aspen. To study the ash, which may cause problems for the combustion device, one tree of each species were cut down and prepared for comparisons with fuel samples. Well-defined samples of wood, bark and foliage were analyzed on 11 ash-forming elements: Si, Al, Fe, Ca, Mg, Mn, Na, K, P, S and Cl. The ash content in the wood tissues (0.2–0.7%) was low compared to the ash content in the bark tissues (1.9–6.4%) and the foliage (2.4–7.7%). The woods’ content of ash-forming elements was consequently low; the highest contents were of Ca (410–1340 ppm) and K (200–1310), followed by Mg (70–290), Mn (15–240) and P (0–350). Present in the wood was also Si (50–190), S (50–200) and Cl (30–110). The bark tissues showed much higher element contents; Ca (4800–19,100 ppm) and K (1600–6400) were the dominating elements, followed by Mg (210–2400), P (210–1200), Mn (110–1100) and S (310–750), but the Cl contents (40–330) were only moderately higher in the bark than in the wood. The young foliage (shoots and deciduous leaves) had the highest K (7100–25,000 ppm), P (1600–5300) and S (1100–2600) contents of all tissues, while the shoots of spruce had the highest Cl contents (820–1360) and its needles the highest Si content (5000–11,300). This paper presented a new approach in fuel characterization: the method excludes the presence of impurities, and focus on different categories of plant tissues. This made it possible to discuss the contents of ash element in a wide spectrum of fuel-types, which are of large importance for the energy production in Finland and Sweden.     

NEXT GENERATION ENGINEERED MATERIALS FOR ULTRA SUPERCRITICAL STEAM TURBINES

正1 ABSTRACT To reduce the effect of global warming on our climate,the levels of CO2emissions should be reduced.One way to do this is to increase the efficiency of electricity production from fossil fuels.This will in turn reduce the amount of CO2emissions for a given power output.Using US practice for efficiency calculations,then a move from a typical US plant running at 37%efficiency to a 760℃/38.5 MPa(1 400/5 580 psi)plant running at 48%efficiency would reduce CO2emissions by 170kg/MW.hr or 25%.     

Aerodynamic performance effects of leading-edge geometry in gas-turbine blades

The purpose of this paper is to illustrate the advantages of the direct surface-curvature distribution blade-design method, originally proposed by Korakianitis, for the leading-edge design of turbine blades, and by extension for other types of airfoil shapes. The leading edge shape is critical in the blade design process, and it is quite difficult to completely control with inverse, semi-inverse or other direct-design methods. The blade-design method is briefly reviewed, and then the effort is concentrated on smoothly blending the leading edge shape (circle or ellipse, etc.) with the main part of the blade surface, in a manner that avoids leading-edge flow-disturbance and flow-separation regions. Specifically in the leading edge region we return to the second-order (parabolic) construction line coupled with a revised smoothing equation between the leading-edge shape and the main part of the blade. The Hodson–Dominy blade has been used as an example to show the ability of this blade-design method to remove leading-edge separation bubbles in gas turbine blades and other airfoil shapes that have very sharp changes in curvature near the leading edge. An additional gas turbine blade example has been used to illustrate the ability of this method to design leading edge shapes that avoid leading-edge separation bubbles at off-design conditions. This gas turbine blade example has inlet flow angle 0°, outlet flow angle −64.3°, and tangential lift coefficient 1.045, in a region of parameters where the leading edge shape is critical for the overall blade performance. Computed results at incidences of −10°,   −5°,   +5°,   +10° are used to illustrate the complete removal of leading edge flow-disturbance regions, thus minimizing the possibility of leading-edge separation bubbles, while concurrently minimizing the stagnation pressure drop from inlet to outlet. These results using two difficult example cases of leading edge geometries illustrate the superiority and utility of this blade-design method when compared with other direct or inverse blade-design methods.     

Hydrogen production by steam-gasification of carbonaceous materials using concentrated solar energy – V. Reactor modeling,optimization, and scale-up

A chemical reactor for the steam-gasification of carbonaceous particles (e.g. coal, coke) is considered for using concentrated solar radiation as the energy source of high-temperature process heat. A two-phase reactor model that couples radiative, convective, and conductive heat transfer to the chemical kinetics is applied to optimize the reactor geometrical configuration and operational parameters (feedstock's initial particle size, feeding rates, and solar power input) for maximum reaction extent and solar-to-chemical energy conversion efficiency of a 5 kW prototype reactor and its scale-up to 300 kW. For the 300 kW reactor, complete reaction extent is predicted for an initial feedstock particle size up to 35 μm at residence times of less than 10 s and peak temperatures of 1818 K, yielding high-quality syngas with a calorific content that has been solar-upgraded by 19% over that of the petcoke gasified.     

Contents in Volume 23,2014

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Assessment methods of material ageing using Sdobyrev''s creep rupture model

The physical aspects of the activation energy, in higher and high temperatures, of the metal creep process were examined. The research results of creep-rupture in a uniaxial stress state and the criterion of creep-rupture in biaxial stress states, at two temperatures, are then presented. For these studies creep-rupture, taking case iron as an example the energy and pseudoenergy activation was determined. For complex stress states the criterion of creep-rupture was taken to be Sdobyrev's, i.e. σ_red = σ₁ β + (1 − β)σ_i, where: σ₁-maximal principal stress, σ_i-stress intensity, β-material constant (at variable temperature β = β(T)). The methods of assessment of the material ageing grade are given in percentages of ageing of new material in the following mechanical properties: 1) creep strength in uniaxial stress state, 2) activation energy in uniaxial stress state, 3) criterion creep strength in complex stress states, 4) activation pseudoenergy in complex stress states. The methods 1) and 3) are the relatively simplest because they result from experimental investigations only at nominal temperature of the structure work, however, for methods 2) and 4) it is necessary to perform the experimental investigations at least at two temperatures.     

Production of hydrogen from sewage biosolids in a continuously fed bioreactor: Effect of hydraulic retention time and sparging

Hydrogen was produced from primary sewage biosolids via mesophilic anaerobic fermentation in a continuously fed bioreactor. Prior to fermentation the sewage biosolids were heated to 70 °C for 1 h to inactivate methanogens and during fermentation a cellulose degrading enzyme was added to improve substrate availability. Hydraulic retention times (HRT) of 18, 24, 36 and 48 h were evaluated for the duration of hydrogen production. Without sparging a hydraulic retention time of 24 h resulted in the longest period of hydrogen production (3 days), during which a hydrogen yield of 21.9 L H₂ kg⁻¹ VS added to the bioreactor was achieved. Methods of preventing the decline of hydrogen production during continuous fermentation were evaluated. Of the techniques evaluated using nitrogen gas to sparge the bioreactor contents proved to be more effective than flushing just the headspace of the bioreactor. Sparging at 0.06 L L min⁻¹ successfully prevented a decline in hydrogen production and resulted in a yield of 27.0  L H₂ kg⁻¹ VS added, over a period of greater than 12 days or 12 HRT. The use of sparging also delayed the build up of acetic acid in the bioreactor, suggesting that it serves to inhibit homoacetogenesis and thus maintain hydrogen production.     

汽轮机数字电液调节系统挂闸异常的技术完善

分析了200MW汽轮机数字电液调节系统在运行中存在的挂闸异常问题,采取了相应的技术处理措施,且运行实践效果良好。     

新型高压共轨ECU升压模块的数字化开发与优化

为了提高喷油器电磁阀的响应速率,提出了一种基于CPLD(复杂可编程逻辑器件)应用于高压共轨ECU的数字升压模块。鉴于该升压电路结构参数多,其升压电压的恢复响应要求高等特征,基于Pspice建立了升压电路的仿真模型,研究了不同电路参数下升压模块的输出特性,全面优化了该升压模块的性能。结果显示,该升压模块的最大转换效率可以达90%以上。在柴油发动机上对ECU的试验表明,升压电压最大波动不超过10%,其恢复时间仅为1.3ms,功率管最大温升仅为41℃,满足整机运行范围内ECU的需求。     

Trace metal chemistry and silicification of microorganisms in geothermal sinter, Taupo Volcanic Zone, New Zealand

As part of a pilot study investigating the role of microorganisms in the immobilisation of As, Sb, B, Tl and Hg, the inorganic geochemistry of seven different active sinter deposits and their contact fluids were characterised. A comprehensive series of sequential extractions for a suite of trace elements was carried out on siliceous sinter and a mixed silica-carbonate sinter. The extractions showed whether metals were loosely exchangeable or bound to carbonate, oxide, organic or crystalline fractions. Hyperthermophilic microbial communities associated with sinters deposited from high temperature (92–94°C) fluids at a variety of geothermal sources were investigated using SEM. The rapidity and style of silicification of the hyperthermophiles can be correlated with the dissolved silica content of the fluid. Although high concentrations of Hg and Tl were found associated with the organic fraction of the sinters, there was no evidence to suggest that any of the heavy metals were associated preferentially with the hyperthermophiles at the high temperature (92–94°C) ends of the terrestrial thermal spring ecosystems studied.