The effects of enzymes on fat content and texture of French fries

The purpose of the present investigation was to study the changes in the microstructure of potato cells during French fries processing with the use of enzymes and to find the impact of the enzymes on fat content and texture of French fries. The samples for laboratory studies were of potato strips and French fries, collected from five locations of the technological line.     

Impact of the reducing sugars on the relationship between acrylamide and Maillard browning in French fries

The relationship between acrylamide content and Maillard browning in French fries was studied as a function of different glucose/fructose ratios in the raw product using several colour measurement methods. An exponential correlation was found between acrylamide formation and surface colour, as evaluated by the parameters a*, delta E and Agtron. As a consequence, small differences in product colour could result in more pronounced differences in acrylamide contamination. This relationship however appeared to be dependant upon the glucose/fructose ratio of the raw material. An excess of fructose compared to glucose stimulated acrylamide formation to a higher extent than Maillard browning. The opposite effect was established with an excess of glucose. In addition, a linear relationship was found between the absorbance of aqueous French fries extracts and acrylamide content, which moreover appeared to be less affected by the addition of extra reducing sugars prior to frying. To predict acrylamide formation, sugar analysis however remains an important instrument and is complementary to surface colour measurement.     

Effect of pre-drying and par-frying conditions on the crispness of French fries

An experimental design was used to study the effect of pre-drying (to 10, 15 and 20% weight loss) and par-frying conditions (160, 170 and 180 °C) on the crispness of French fries. Par-frying time was adjusted with a software program to obtain equal moisture content and internal texture for all samples. Crispness was evaluated with a sensory panel. Furthermore, samples were analysed with a texture analyser and with confocal scanning laser microscopy (CSLM). Par-frying at 180 °C resulted in a crispier product than at 160 and 170 °C. Pre-drying to 20% weight loss lead to blisters and reduced crispness in comparison with pre-drying to 10 and 15% weight loss. Instrumental texture measurements showed a good correlation with sensory crispness. Large differences in cell structure, such as blisters, could be observed with CSLM. CSLM was useful to explain results from the instrumental and sensory texture evaluation.     

Reduction of acrylamide formation by vanadium salt in potato French fries and chips

The effects of vanadyl sulphate on the formation of acrylamide have been studied in fried potato products, such as French fries and chips. Acrylamide formation was inhibited by 30.3%, 53.3% and 89.3% when the sliced potato strips were soaked in 0.001, 0.01 and 0.1 M vanadyl sulphate (VOSO₄) solutions, respectively, for 60 min before frying. Moreover, 57.7%, 71.4% and 92.5% inhibition of acrylamide formation was observed when chips were soaked in the respective vanadyl sulphate solution before frying. In a separate model reaction, a solution containing an equimolar concentration of l-asparagine and d-glucose showed a significant inhibition of acrylamide formation when heated at 150 °C for 30 min in the presence of vanadyl sulphate (VOSO₄). The results indicate that the binding of VO²⁺ to asparagine and the decrease in the pH of the potato samples resulted in a significant reduction of acrylamide formation in fried potato products.     

Influence of the frying temperature on acrylamide formation in French fries

It is well established that high oil temperatures during frying strongly increase acrylamide formation in French fries, but it is less clear, which temperature or rather which part of a temperature profile is relevant and if rules or regulatory measures should be established in respect of frying temperature, on which temperature they should refer. In most fryers, the oil temperature strongly drops on adding the potato sticks and may not fully recover up to the end of the frying process (depending on the amount of potato added in relation to the volume of oil and the heating power of the fryer). Since acrylamide is formed towards the end of frying, the temperature during the second half of the process is more important than that regulated by the thermostat. The profile of the frying temperature was optimized regarding product quality (crispness, flavor) and acrylamide formation. An initial temperature of 170–175 °C dropping to 140–145 °C and a virtually isothermal frying at 160 °C resulted in products of similar quality and acrylamide content. At initial temperatures below 160 °C and with main frying temperatures below 140 °C, crispness and the flavor of the French fries suffered: the sticks dried out and became oily. Isothermal frying at 167–170 °C resulted in approximately doubled acrylamide content compared to conditions that were optimal in respect of culinary quality and low acrylamide formation, showing that rules on the initial temperature alone are inadequate to ensure low acrylamide contents. Optimized fryers should program temperature: allowing an initial temperature drop, but then efficiently heating to prevent the temperature dropping below a given limit; after the end of frying, the initial temperature must be restored before frying the next portion.     

Effect of microwave pre-thawing of frozen potato strips on acrylamide level and quality of French fries

The objective of this study was to reduce frying time, and hence acrylamide level of French fries by microwave pre-thawing of frozen potato strips. Effect of this pre-treatment on acrylamide content and quality attributes of French fries was determined. Frozen par-fried potato strips (8.5 × 8.5 × 70 mm) were thawed in a microwave oven prior to final frying in sunflower oil at 170, 180, and 190 °C. Potato strips that were final fried without pre-thawing were considered as the control. Acrylamide analysis was performed by liquid chromatography–mass spectrometry (LC–MS) method. Microwave pre-thawing of frozen strips reduced the acrylamide level of French fries by 10% (from 17.7 to 15.9 ng/g), 89% (from 72.1 to 8.0 ng/g), and 64% (from 50.5 to 18.4 ng/g) for frying at 170, 180, and 190 °C, respectively, in comparison to the control samples. Quality attributes (texture, color, and oil content) of pre-treated strips were found to be comparable to those of the control.     

A survey of acrylamide precursors in Irish ware potatoes and acrylamide levels in French fries

Reducing sugars (glucose and fructose) and asparagine levels in three varieties of Irish ware potatoes (Rooster, Record and Oilean) on sale in a local supermarket were monitored over an 11-month period. Samples were processed into French fries using conditions similar to those used for home preparation of fries and acrylamide levels in a selection of samples were measured. A wide range of total reducing sugar levels (fructose+glucose) were observed over the course of the study with values ranging from 152-12,286, 301-8812 and 279-7881 μg/g FW for the Rooster, Record and Oilean varieties, respectively. This resulted in high levels of acrylamide in some samples (up to 2970 μg/kg). In comparison to reducing sugars, asparagine contents were relatively constant for the three varieties and no particular trend in asparagine levels was noted. Both fructose and glucose contents of the tubers were positively correlated with acrylamide content (r=0.809, 0.776, respectively, P<0.001). A negative relationship between Hunter L values and acrylamide content of the French fries was observed (r=−0.712, P<0.001) indicating that L values could serve as a convenient and reliable indicator of acrylamide levels in French fries.     

Effect of frying time on acrylamide content and quality aspects of French fries

The effect of frying time on quality and acrylamide (AA) content of French fried potatoes, obtained simulating home-cooking practices, was studied in order to investigate the optimal conditions to minimize the amount of produced toxicant together with the maintenance of good culinary quality. French fries were obtained from fresh potatoes using a domestic fryer with static basket; a 4:1 oil:product ratio and a fixed initial oil temperature of 180 °C were used. Several batches were fried at different times (3, 4, 5, 6, 7, 8, 9 min). During frying tests the oil, the sticks surface and core temperatures were measured by thermocouples. Analysis of water removal, oil uptake, colour, texture and AA content were carried out on fried final products. AA content increased exponentially increasing the frying time. In our working conditions after around 4 min of frying, when the temperature of potato surface and the oil bath reached, respectively, 120 and 140 °C, the increase of time became a key factor in terms of the quantity of AA and its formation rate. On the basis of colour, oil content and AA level the best culinary product was obtained after 5 min of frying.     

Possible causes of variation in acrylamide concentration in French fries prepared in food service establishments: An observational study

Acrylamide is a probable human carcinogen, and its presence in a range of fried and oven-cooked foods has raised considerable health concern world-wide. Dietary intake studies observed significant variations in acrylamide concentrations, which complicate risk assessment and the establishment of effective control measures. The objective of this study was to obtain an insight into the actual variation in acrylamide concentrations in French fries prepared under typical conditions in a food service establishment (FSE). Besides acrylamide, frying time, frying temperature, and reducing sugars were measured and the actual practices at receiving, thawing and frying during French fries preparation were observed and recorded. The variation in the actual frying temperature contributed most to the variation in acrylamide concentrations, followed by the variation in actual frying time; no obvious effect of reducing sugars was found. The lack of standardised control of frying temperature and frying time (due to inadequate frying equipment) and the variable practices of food handlers seem to contribute most to the large variation and high acrylamide concentrations in French fries prepared in a restaurant type of FSE as compared to chain fast-food services, and institutional caterers. The obtained insights in this study can be used to develop dedicated control measures in FSE, which may contribute to a sustainable reduction in the acrylamide intake.     

The effect of asparaginase on acrylamide formation in French fries

Acrylamide formation in French fries was investigated in relation to blanching and asparaginase soaking treatments before final frying. Par-fried potatoes of Bintje variety were prepared by cutting strips (0.8 × 0.8 × 5 cm) which were blanched at 75 °C for 10 min. Unblanched strips were used as the control. Control or blanched strips were then dried at 85 °C for 10 min and immediately partially fried at 175 °C for 1 min. Finally, frozen par-fried potatoes were fried at 175 °C for 3 min to obtain French fries. Pre-drying of raw or blanched potato strips did not generate acrylamide formation as expected. Partial frying of pre-dried control potato strips generated 370 μg/kg of acrylamide and the final frying determined French fries with 2075 μg/kg of acrylamide. When control potato strips were treated with a 10000 ASNU/l asparaginase solution at 40 °C for 20 min, the acrylamide formation in French fries was reduced by 30%. When blanched potato strips were treated in the same way, the produced French fries have 60% less acrylamide content than blanched strips without the enzyme treatment. Soaking of blanched potato strips (75 °C, 10 min) in an 10000 ASNU/l asparaginase solution at 40 °C for 20 min is an effective way to reduce acrylamide formation after frying by reducing the amount of one of its important precursors such as asparagine.     

Study of a new energy efficient process for French fries production

A new, energy efficient production process for French fries was developed and evaluated. Superheated steam (SHS) was used for evaporation of water instead of pre-drying with air and par-frying with oil. The product was frozen by vacuum cooling. Unfortunately, with this process it was not possible to reach the quality of conventional French fries. Sensory analysis indicated that the main quality defect was a tough crust with a fatty appearance. Confocal Scanning Laser Microscopy showed that this was caused by skin formation on the surface during both SHS drying and vacuum cooling. A frying step was necessary to obtain a porous crust. A satisfactory product quality was feasible after drying with SHS instead of air. Due to the concessions made for the product quality, the final energy reduction was limited. Nevertheless, this study has gained more insight into how processing affects potato tissue on micro-scale and it has shown that a porous structure is essential for good quality French fries.     

Effective quality control of incoming potatoes as an acrylamide mitigation strategy for the French fries industry

The correlation between sugar levels in raw material (potatoes), brown colouring and formation of acrylamide in French fries was investigated. The objective was to identify incoming potatoes (raw material) with a high potential for acrylamide formation. Ten different potato varieties commonly used in the Western European French fries industry were stored at 8°C and samples were taken throughout the storage time. The current quality control used in the French fries industry for incoming potatoes is poorly correlated with acrylamide in the final product (r = 0.74). Changing the quality control parameter from colour to reducing sugars in raw material did not improve the correlation (r = 0.72). The best correlation was obtained with the Agtron colour measurement after blanching and a two-stage frying (r = ?0.88). It was concluded that alternative entrance control measurements could provide better mitigation of the acrylamide issue in French fries from the start of production. These alternatives, however, are less cost-effective and more difficult to implement.     

A Fourier Transform Infrared Spectroscopy Method for Analysis of Palm Oil Adulterated with Lard in Pre-Fried French fries

Fourier transform infrared spectroscopy with attenuated total reflectance accessory was used to detect the presence of lard in French fries pre-fried in palm oil adulterated with lard. A Fourier transform infrared calibration model was obtained using partial least squares for prediction of lard in a blend mixture of lard and palm oil. The coefficient of determination (R²) of 0.9791 was obtained with 0.5% of detection limit. The error in calibration expressed with root mean square error of calibration was 0.979%. In addition, the error obtained during cross validation was 2.45%. A discriminant analysis test was able to distinguish between fries samples adulterated with lard and samples, which were pre-fried with palm oils. Fourier transform infrared spectroscopy is a fast and powerful technique for quantification of lard present in French fries.      

Computer vision-based image analysis for the estimation of acrylamide concentrations of potato chips and french fries

In this study, digital colour images of fried potato chips and french fries were analyzed to estimate acrylamide levels based on the correlation with analyses using liquid chromatography-mass spectrometry. In fried potato images, bright yellow (Region 1), yellowish brown (Region 2) and darker brown (Region 3) regions were clearly visible, having different kinds of image pixels with characteristic mean values of red, green and blue components. Pixels of the fried potato image were classified into three sets (Set 1, Set 2 and Set 3) by means of semi-automatic and automatic segmentation. There was a strong correlation between acrylamide concentration and NA2 value, which is defined as the number of pixels in Set 2 divided by the total number of pixels of the entire fried potato image. To verify the applicability of this approach, a linear regression equation was used to estimate the acrylamide concentrations of a number of commercial potato chips and home-made french fries. Mean differences between the measured and predicted acrylamide concentrations were found to be +4 ± 14% and −14 ± 24% for commercial potato chips and home-made french fries, respectively.     

Producing lower-calorie deep fat fried French fries using infrared dry-blanching as pretreatment

The main objectives of this work were to study the suitability of using infrared (IR) heating as a dry-blanching pretreatment prior to frying and to investigate its potential to reduce the oil uptake in French fry production. It was observed that by using IR heat complete inactivation of polyphenol oxidase enzyme could be achieved in 3 min with 4.7% moisture loss for 9 mm French fries. Following IR dry-blanching, the samples were fried at 146, 160, and 174 °C for 1, 3, 5, and 7 min. At the end of 7 min frying, compared to unblanched samples, dry-blanched samples had 37.5%, 32% and 30% less total oil at the frying temperatures of 146, 160 and 174 °C, respectively. The final moisture contents of unblanched and dry-blanched samples were between 50% and 60% after 7 min frying. The L*a*b* colour values of both unblanched and dry-blanched samples decreased initially and then increased as the frying progressed. The sensory evaluation revealed that panelists mostly favored the IR dry-blanched French fries in terms of taste, texture, colour and appearance.     

紫色马铃薯薯条生产工艺的研究

以紫色马铃薯为原料,对丙烯酰胺含量低,色素保留较好的紫色马铃薯薯条生产工艺进行研究,得到最佳工艺为烫漂处理+微波真空冷冻。烫漂处理中最优护色剂组合为L-半胱氨酸浓度0.08%、柠檬酸浓度0.1%、氯化钙浓度125×10-6g/mL,浸泡时间10min;最佳烫漂温度70℃;烫漂时间5min。该工艺成品中未检出丙烯酰胺,色泽(E值)可降低到92.8739±5.3234。     

Physical, textural and sensory characteristics of 7-day frozen part-baked French bread

Bread partially baked for 7 min at 250 °C, after cooling, was frozen until core temperature reached −18 °C and stored at this same temperature up to 7 days. Samples were removed daily from the freezer, thawed and baked at 250 °C for 6 min. Analyses were performed 1 h after final baking, and were also conducted on fresh French bread daily produced (control). Weight and specific volume of frozen part-baked bread presented significant difference (P<0.05) compared with fresh one. Sensory analysis was carried out by a trained panel using the Difference from Control test to evaluate the difference and the degree of difference between frozen part-baked French bread (FPBFB) and fresh bread regarding appearance, tactile by direct touch and mouthfeel. All scores obtained indicated that the panelists, during the studied period, considered FPBFB to be slightly different compared with fresh one. Consumer Acceptance test was applied to compare appearance (gloss, roughness and cut on bread surface), oral texture (crust crispness and crumb firmness) and overall flavor between frozen part-baked bread and a commercial brand. All sensory scores obtained from Consumer test indicated that the 4-day frozen part-baked presented a superior acceptance to the commercial brand.     

Evaluating instrumental colour and texture of thermally treated New Zealand King Salmon (Oncorhynchus tshawytscha) and their relation to sensory properties

Farmed New Zealand King Salmon (Oncorhynchus tshawytscha) was prepared according to common consumer techniques, namely poached, steamed, microwaved, pan fried (no oil), oven baked (no oil) and deep fried (in sunflower oil). Colour and texture were measured instrumentally and a sensory evaluation comprising of a generic QDA was conducted for the intensity and overall liking of the properties of colour, texture, flavour and aroma.During the thermal treatment (cooking), the outer colour of the King Salmon fillets became lighter, more red and yellow. Thermal treatment increased the texture firmness, chewiness and springiness of King Salmon as measured by texture analyser. Overall, the sensory panel preferred the oven baked King Salmon but least liked the poached and microwaved King Salmon. The instrumental texture measurements of the cooked King Salmon were closely linked with the texture ratings from the sensory panel. These experiments provide useful data for determining the optimal preparation techniques that in turn can facilitate the farming of NZ King Salmon to directly benefit the consumer.     

Comparison of the stability of palm olein and a palm olein/canola oil blend during deep‐fat frying of chicken nuggets and French fries

Stability of palm olein (PO) and a blend 50% palm olein/50% canola oil (POC) during deep‐fat frying at 180 °C of French fries (FF) or chicken nuggets (CN) was studied through the determination of physical and chemical parameters in the fresh and used oils. Degradation at the end of the study resulted in total polar compounds of 12–13.5% for PO and 11.5–14.5% for POC and viscosity of 65–123.3 cP for PO and 63–72.8 cP for POC. Lower peroxide values (5.33–6.32) were obtained for the blend (PO had 5.21–8.55). Food type affected colour parameters and p‐anisidine value of the oils. For CN, the lowest fat content and higher hardness were obtained when they were fried in PO. CN caused a faster deterioration in the oils, in comparison with FF, especially in POC. Gas chromatography allowed to observe differences in fatty acids composition for both used oils.